Cov tshuaj ntxhua khaub ncaws uas tsis xau lub khob ntsuas lub hau pwm
Cov tshuaj ntxhua khaub ncaws uas tsis xau lub khob ntsuas lub hau pwm
Tshaj Li Lub Raj Mis: Yuav Ua Li Cas Precision Engineering Rov Kho Dua Qhov Kev Paub Txog Khoom Siv Khoom, Ib Lub Hau Tiv Thaiv Tau Ib Zaug
Shenzhen, Suav Teb - Hauv lub ntiaj teb uas muaj kev sib tw ntau ntawm cov khoom ntim rau cov neeg siv khoom, kev sib ntaus sib tua rau feem ntawm kev ua lag luam feem ntau yeej lossis poob tsis yog ntawm cov khoom tseem ceeb, tab sis ntawm qhov kev paub dhau los. Rau cov tuam txhab ntxuav khaub ncaws thoob ntiaj teb, ib qho khoom siv uas zoo li tsis tseem ceeb - lub hau khob ntsuas - tau tshwm sim ua qhov tseem ceeb hauv pem hauv ntej. Kev xau, tawg, kev kaw nyuaj, thiab kev ntsuas tsis raug tsis yog qhov tsis yooj yim me me xwb; lawv yog kev ua tsis tiav ntawm hom lag luam uas tsav cov neeg siv khoom mus rau cov txee sib tw. Hauv qhov chaw muaj kev pheej hmoo siab no, kev lag luam txhaj tshuaj molding tab tom dhau los ntawm kev hloov pauv ntsiag to, hloov ntawm kev tsim khoom ib feem mus rau kev muab kev daws teeb meem uas muaj txiaj ntsig zoo.
Nyob rau pem hauv ntej ntawm qhov kev hloov pauv no yog Ansix Tech, ib qho kev ua haujlwm raug Tus Tsim Pwm thiab tus kws txhaj tshuaj pwm uas nws txoj haujlwm tsis ntev los no rau lub hau khob ntxuav khaub ncaws uas tsis xau thiab ua haujlwm tau zoo yog ib qho kev kawm zoo hauv kev tsim khoom niaj hnub no. Daim ntawv tshuaj xyuas ntau tshaj 2000 lo lus no nkag mus tob rau hauv Ansix Tech cov txheej txheem, qhia txog kev txawj ntse ntawm ntau yam kev kawm, txij li metallurgy mus rau fluid dynamics, tsis yog tsuas yog siv los tsim pwm xwb, tab sis kuj tseem rhuav tshem thiab rov tsim kho cov khoom siv, kev ua tau zoo, thiab kev ntseeg siab.
Ntu 1: Daim Qauv Qhia - Tsim Rau Qhov Tsis Zoo Tag Nrho
Qhov project no tsis tau pib nrog hlau, tab sis nrog qhov teeb meem ntawm tus neeg siv: "lub hau tsis kaw zoo tom qab siv ntau zaus, ua rau cov khoom pov tseg thiab khaws cia tsis huv." Ansix pab pawg engineering, koom tes nrog tus neeg siv khoom R&D, tau pib DFM (Tsim rau Kev Tsim Khoom) marathon.
Lub hau tsim muaj qhov sib txuas ua ke uas nyuaj heev, ob lub foob: lub foob radial tseem ceeb ntawm phab ntsa sab nraud ntawm lub khob thiab lub nplhaib sib khi thib ob, mos mos ntawm ntug sab hauv. Qhov nyuaj yog ua kom haum rau kev ua haujlwm ntawm kev tsim khoom, kev ntsws ntawm cov khoom siv, thiab kev hloov pauv ntawm lub zog uas tus neeg siv siv yam tsis ua rau lub foob puas tsuaj. Cov neeg tsim qauv ntawm Ansix siv cov qauv 3D parametric los tsim cov yam ntxwv ua raws li cov qauv geometry ntawm lub foob, uas ua rau lub hau yas hloov kho rau qhov sib txawv me me hauv lub khob.
"Lub hom phiaj," piav qhia txog Senior Project Engineer Michael Luo, "yog tsim ib lub foob uas tsis yog lub voj voog zoo meej, khov kho hauv tus qauv digital, tab sis ib qho uas yuav zoo meej nyob rau hauv lub ntiaj teb tiag tiag. Peb tau tsim kev ywj pheej rau hauv Tsim pwm los tsim ib feem uas yog, ironically, ntau dua qhov tseeb vim nws yog qhov tsis zoo tag nrho.
Ntu 2: Lub Virtual Forge - Prototyping thiab Kev Tshuaj Xyuas
Ua ntej ib lub hlau raug txiav, tus qauv tsim tau dhau los ua qhov kev lees paub virtual. Ib qho qauv luam tawm 3D uas siv cov resin ruaj khov tau tsim los rau kev sim qhov haum thiab kev xav thawj zaug nrog lub raj mis ntxuav tes ntawm tus neeg siv khoom. Tib lub sijhawm, Mold Flow Analysis (DFM) tau ua tiav nrog kev tsom mus rau qhov tseem ceeb.
Cov software simulation tau kwv yees cov qauv sau, cov kab vuam (cov chaw tsis muaj zog), cov qhov cua, kev ntsws, thiab kev ntxhov siab los ntawm kev txias. Ib qho tseem ceeb uas pom tau yog qhov kev pheej hmoo ntawm qhov cim dej ntawm qhov saum npoo, qhov tsis zoo ntawm cov khoom zoo nkauj, vim yog kev txias tsis sib xws tom qab lub tav sealing tuab. Kev tshuaj xyuas kuj tau ua kom zoo dua qhov system gating. Lub kaw lus khiav kub tau xaiv dua li lub tshuab khiav txias kom txo lub sijhawm voj voog thiab cov khoom pov tseg. Lub tshuab valve-gate ntawm lub tshuab khiav kub tau teev tseg kom muab tso rau ntawm qhov chaw kaw tseem ceeb kom tsis txhob muaj qhov rooj vag uas tuaj yeem ua rau lub foob puas tsuaj.
"Lub sijhawm virtual no yog qhov uas 30% ntawm tus nqi kawg thiab 80% ntawm nws qhov zoo raug txiav txim siab," Luo hais. "Los ntawm kev txheeb xyuas thiab daws qhov teeb meem ntawm lub dab dej digital, peb zam tau ntau lub lis piam ntawm kev ua pwm kim heev thiab kev sim thiab ua yuam kev tom qab."
Ntu 3: Cov Khoom Siv Crucible - Xaiv Hlau thiab Resin
Cov pwm qhov kev ua tau zoo yog txiav txim siab los ntawm kev sib yuav ntawm nws cov khoom siv thiab qhov kawg ntawm cov yas.
Kev Xaiv Hlau Pwm: Rau lub hauv paus thiab qhov, Ansix xaiv Pre-hardened NAK80 (DIN 1.2738). Cov hlau nickel-aluminium-tooj liab no muaj kev ci ntsa iab zoo heev (tseem ceeb rau cov khoom siv siab ci), kev tiv thaiv kev hnav zoo rau kev tsim khoom ntau (ntau dua 1 lab lub voj voog), thiab los ua ntej-hardened rau 38-42 HRC, txo qhov kev pheej hmoo ntawm kev cuam tshuam thaum lub sijhawm kho cua sov. Rau cov khoom txav mus los xws li cov sliders uas tsim cov hauv qab rau lub latch mechanism, S7 Tool Steel tau raug xaiv rau nws qhov kev cuam tshuam zoo dua.
Cov Khoom Siv Yas Rau Qhov: Lub hau xav tau cov tshuaj tiv thaiv rau cov tshuaj ntxuav uas muaj cov tshuaj ntau, lub latch ruaj khov, thiab qib kev ywj pheej rau lub foob. Tom qab sim ntau tus neeg sib tw, Polyoxymethylene (POM-H / Acetal Homopolymer) tau ua tiav. Qib tshwj xeeb: DuPont Delrin® 100P. Nws cov khoom zoo tagnrho:
Kev Nqus Dej Tsawg:
Kev Tiv Thaiv Tshuaj Zoo heev: Tiv taus cov tshuaj ntxuav alkaline yam tsis muaj kev puas tsuaj.
Kev Ruaj Khoov thiab Kev Qaug Zog Siab: Qhov tseem ceeb rau lub qhov rooj uas tuav tau kom dim ntawm ntau txhiab lub voj voog qhib-kaw.
Kev Sib Txhuam Qis: Pab kom kev sib koom tes thiab kev sib cais du.
"POM kim dua ib kilogram dua li PP lossis PE," tus thawj coj ntawm Procurement, Sarah Chen, hais tias, "tab sis nws cov khoom zoo tshaj plaws ua rau peb tsim lub hau nyias dua thiab sib dua uas siv cov khoom siv tsawg dua thiab ua haujlwm zoo kawg nkaus. Qhov no yog ib qho piv txwv zoo ntawm kev txo tus nqi tag nrho los ntawm kev tshawb fawb txog cov khoom siv ntse - tus nqi ntawm qhov khoom poob qis, tsis nce."
Ntu 4: Los ntawm CAD mus rau Core - Lub Gauntlet Tsim Khoom Pwm
Kev tsim pwm suav nrog ntau lub kaw lus tseem ceeb:
Lub Tshuab Txias: Ansix siv cov kav dej txias conformal. Milled los ntawm kev khawb qhov tob thiab kaw nrog baffles thiab bubblers, cov kav dej no ua raws li cov duab ntawm lub hau sealing geometry. Qhov no ua kom muaj kev rho tawm cua sov sib npaug, tseem ceeb rau kev txo lub sijhawm voj voog (kho kom khov sai dua) thiab tshem tawm cov cim warpage thiab cov cim dej.
Lub Tshuab Tawm: Kev sib xyaw ua ke ntawm cov koob ejector zoo nkauj thiab cov tes tsho ejectors tau tsim los siv lub zog sib npaug rau ntawm cov ntu tawv ntawm lub hau, tiv thaiv kev cuam tshuam lossis cim ntawm cov nplaim sealing tseem ceeb thaum lub sijhawm tso tawm ib feem.
Cov txheej txheem tsim khoom yog kev sib xyaw ua ke ntawm kev siv tshuab CNC siab heev, EDM (Electrical Discharge Machining), thiab kev sib tsoo kom raug. Qhov nyuaj tshaj plaws yog kev siv tshuab ua cov nplaim sib khi uas ci ntsa iab ntawm lub hauv paus thiab qhov. Txhua lub cim me me ntawm cov cuab yeej tuaj yeem hloov mus rau qhov chaw yas thiab tsim txoj kev xau. Ansix siv ntau-axis CNC nrog cov cuab yeej carbide me me thiab cov txheej txheem ua tiav ntawm kev ntxhib, semi-finishing, thiab kev ua tiav, ua raws li kev txhuam tes los ntawm cov kws txawj ua haujlwm kom tiav daim iav.
Tshooj 5: Kev Kos Duab ntawm Kev Txhaj Tshuaj - Kev Txhim Kho Kev Txhaj Tshuaj Molding
Kev hloov mus rau kev tsim khoom tau muaj nws cov teeb meem. POM rhiab heev rau qhov kub dhau, uas tuaj yeem ua rau cov pa roj formaldehyde tso tawm (ib qho mob hu ua "gassing") ua rau muaj cov kab txaij thiab cov kab nyiaj ntawm qhov. Kev tswj qhov kub kom raug hauv lub thoob thiab lub tshuab khiav kub yog qhov tseem ceeb heev.
Cov kws ua haujlwm ntawm Ansix tau koom nrog Scientific Molding, kho cov txheej txheem ua cov kauj ruam uas tau txheeb xyuas los ntawm kev sim:
Kev Ceev Sau & Siab: Zoo tshaj plaws los ntim cov ntu nyias ua ntej lub rooj vag khov, yam tsis muaj cua sov ntau dhau hauv cov khoom.
Kev Ntim & Kev Tuav: Tau kho kom raug kom them rau POM qhov kev ntsws me me (kwv yees li 2.0-2.5%), kom ntseeg tau tias qhov loj me ntawm cov kab uas hla tseem ceeb ntawm kev sib khi.
Lub Sijhawm Txias: Ua raws li kev tshuaj xyuas txias conformal, raug txo kom tsawg kawg nkaus rau qhov txwv theoretical yam tsis ua rau muaj teeb meem ejection, ncaj qha txhawb kev ua haujlwm zoo.
Kub ntawm pwm: Tswj kom nyob rau ntawm qhov siab dua (80-90 ° C) kom txhim kho qhov ci ntsa iab ntawm qhov chaw thiab rov ua dua ntawm cov hlau ci ntsa iab.
"Los ntawm kev hloov ntawm txoj kev 'tweak-and-see' uas siv kev paub dhau los mus rau txoj kev siv cov ntaub ntawv los tsim cov txheej txheem Scientific Molding," tus thawj coj tsim khoom David Wang hais tias, "peb tau txo lub sijhawm ua haujlwm los ntawm 18% thiab tau txais cov txiaj ntsig thawj zaug ntawm 99.2%. Qhov no yog qhov uas kev ua kom zoo dua qub txhais tau tias cov neeg siv khoom txuag tau nyiaj ntau dua - ntau qhov zoo hauv ib teev, tsawg dua pov tseg."
Tshooj 6: Txoj Cai Tswjfwm - Qhov Zoo, Kev Ntim Khoom, thiab Kev Xa Khoom Sai
Kev tswj xyuas zoo tau muab tso rau hauv txhua theem. Kev tshuaj xyuas CMM (Coordinate Measuring Machine) tau txheeb xyuas cov khoom siv hlau. Thaum lub sijhawm kuaj, cov khoom sib piv optical thiab cov ntsuas kev sib khi ua ke tau sim txhua qhov ntev thiab kev ua haujlwm. Hauv kev tsim khoom loj, cov duab kos Statistical Process Control (SPC) tau saib xyuas qhov ntev tseem ceeb ntawm txhua qhov chaw hauv lub sijhawm tiag tiag.
Rau kev ntim khoom, Ansix tau tsim cov thawv uas muaj cov ua npuas ncauj thiab muaj cov khoom sib cais rau cov pwm, tiv thaiv cov nplaim thaum lub sijhawm xa khoom. Rau cov hau uas ua tiav lawm, lawv tau hais kom muaj lub hnab ntim khoom thiab lub thawv uas tsis muaj kuab paug.
Tag nrho qhov project, txij li thaum tsim qauv tsis tau npaj mus txog rau thawj zaug kev pom zoo rau tsab xov xwm, tau ua tiav hauv 14 lub lis piam—kev txo qis 30% ntawm tus qauv kev lag luam rau pwm ntawm qhov nyuaj no. Qhov kev xa khoom sai no tau ua tiav los ntawm kev ua tiav parallel, kev sib koom ua ke digital, thiab Ansix txoj kev sib koom ua ke ntawm kev ua pwm thiab kev txhaj tshuaj molding hauv ib lub ru tsev.
Xaus Lus: Tus Nqi Engineering, Xaus Kev Ntseeg Tau
Qhov project lub hau tshuaj ntxuav uas tsis xau tsis yog ntau tshaj li kev ua tiav ntawm kev tsim khoom xwb; nws yog daim phiaj xwm rau kev tsim nqi hauv kev txhaj tshuaj niaj hnub no. Ansix Tech tau ua pov thawj tias kev txo tus nqi tiag tiag tsis yog hais txog kev xaiv cov khoom pheej yig tshaj plaws lossis kev tig rov qab sai tshaj plaws. Nws yog ib qho kev sib npaug holistic:
Kev Xaiv Khoom Siv: Xaiv cov resin qib siab dua (POM) uas ua rau cov khoom sib dua thiab lav qhov ua tau zoo, txo cov nqi cuam tshuam nrog kev ua tsis tiav.
Kev Txhim Kho Cov Txheej Txheem: Siv kev txias conformal thiab Scientific Molding los txiav lub sijhawm voj voog thiab cov nqi pov tseg.
Kev Koom Tes Ua Haujlwm Zoo: Siv DFM thiab kev koom ua ke ntsug los ua kom lub sijhawm tsim kho luv dua, ua kom cov khoom lag luam muag tau sai dua.
"Cov neeg siv khoom tsis yuav pwm; lawv yuav cov khoom zoo meej uas txhim khu kev qha thiab pheej yig," xaus lus los ntawm Ansix Tech's General Manager, Dr. Lisa Zhang. "Peb qhov kev paub txog kev lag luam tso cai rau peb pom tag nrho cov saw hlau muaj nqis - los ntawm cov hlau sib xyaw hauv lub hauv paus pwm mus rau tes ntawm tus neeg siv khoom kom nruj lub hau. Peb tsim kev ntseeg tau rau hauv txhua lub molecule ntawm cov txheej txheem. Los ntawm kev xav txog lub nra hnyav thiab tsom mus rau tag nrho cov nqi ntawm lub neej, peb dhau los ua ntau dua li tus neeg muag khoom; peb dhau los ua tus saib xyuas peb cov neeg siv khoom cov lus cog tseg thiab kev ua lag luam. Qhov ntawd yog tus qauv tshiab hauv kev txhaj tshuaj molding."
Nyob rau lub caij nyoog uas qhov me tshaj plaws tuaj yeem txhais tau lub koob npe nrov ntawm lub hom, kev sib xyaw ua ke ntawm kev txawj ntse tob nrog kev txawj ntse txog tus nqi, raws li Ansix Tech tau ua piv txwv, tsis yog khoom kim heev lawm - nws yog lub hauv paus tseem ceeb, tsis muaj qhov xau rau kev ua thawj coj hauv kev ua lag luam.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog pwm khob ntsuas uas tiv thaiv tau dej ntawm cov tshuaj ntxhua khaub ncaws, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb tus CTO, xa ntawv mus rau: stephen@ansixtech.com
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