Lub cev tseem ceeb ntawm lub tshuab txiav nyom pwm
Lub cev tseem ceeb ntawm lub tshuab txiav nyom pwm
Ansix Tech Hloov Pauv Kev Tsim Khoom Siv Tshuab Txiav nyom nrog Kev Tsim Kho Pwm Tshiab
Kev Txhim Kho Txoj Kev Npaj Hauv Kev Tsim Khoom Siv Hluav Taws Xob Sab Nraud
Kaum Ib Hlis 30, 2025 - Hauv kev txhim kho zoo rau kev lag luam khoom siv hluav taws xob sab nraum zoov, Ansix Tech tau ua tiav qhov project tsim khoom tiav rau 56V lub cev pwm tsev rau lub tshuab txiav nyom caij, teeb tsa cov qauv tshiab hauv kev ua haujlwm zoo thiab kev siv nyiaj kom zoo. Qhov project loj no qhia txog lub tuam txhab txoj hauv kev patented rau kev tsim pwm uas daws cov teeb meem kev lag luam tas mus li thaum txo cov nqi khoom rau cov neeg siv khoom thoob plaws hauv lub ecosystem tsim khoom.
Kev Taw Qhia Txog Qhov Project: Ansix Tech txoj kev tsim kho tshiab hauv kev tsim pwm rau lub tshuab txiav nyom.
Kev Xaiv Khoom Siv: Cov khoom sib xyaw polymer siab heev rau kev ruaj khov thiab kev txuag nyiaj.
Tsim & Kev Tshawb Fawb: Kev sib koom ua ke nrog Moldflow simulation rau kev ua kom zoo dua.
Kev Tsim Kho Pwm: Ntau Yam Khoom Lub Tshuab Pwm nrog cov channel txias conformal.
Kev Txhaj Tshuaj Molding: Kev txhim kho cov txheej txheem kev tshawb fawb kom txo tau lub sijhawm voj voog.
Kev Ruaj Ntseg Zoo: Kev saib xyuas digital thoob plaws hauv kev tsim khoom thiab ntim khoom.
Kev Cuam Tshuam Hauv Kev Lag Luam: Txhim kho tus nqi ntawm cov neeg siv khoom los ntawm kev txawj ntse.
Lub voj voog kev txhim kho 18 lub hlis tau siv Ansix Tech txoj kev txawj ntse hauv kev tsim pwm precision, xa cov pwm vaj tse uas txo lub sijhawm tsim khoom los ntawm 28% thaum txhim kho kev siv cov khoom siv los ntawm 22% piv rau kev lag luam. cov qauv"Qhov project no sawv cev rau kev hloov pauv tseem ceeb hauv peb txoj kev siv pwm rau cov khoom yas loj, nyuaj," David Chen, Ansix Tech's Senior Project Manager hais. "Los ntawm kev koom ua ke cov thev naus laus zis simulation siab heev nrog cov txheej txheem tsim khoom tshiab, peb tau ua tiav qhov uas ntau tus neeg hauv kev lag luam yav dhau los xav tias tsis yooj yim sua - tib lub sijhawm txo tus nqi thaum txhim kho qhov zoo thiab kev ua tau zoo."
Kev Tsim Kho Tshiab ntawm Cov Khoom Siv: Kev Tsim Cov Khoom Siv Polymer Zoo Tshaj Plaws
Lub hauv paus ntawm Ansix Tech txoj kev npaj yog cov txheej txheem xaiv cov khoom siv uas sib npaug cov kev xav tau kev ua tau zoo nrog kev ua haujlwm zoo. Rau lub cev tseem ceeb ntawm lub tshuab txiav nyom, pab pawg engineer tau xaiv cov khoom siv polypropylene uas muaj kev cuam tshuam siab uas tsim tshwj xeeb los tiv taus qhov nyuaj ntawm cov khoom siv fais fab sab nraum zoov thaum ua kom zoo dua cov kev tsim khoom.
"Cov khoom siv sib xyaw ua ke tau tsim kho kom zoo kom muaj kev ruaj khov zoo tshaj plaws yam tsis muaj kev tsim kho ntau dhau uas ua rau cov nqi nce siab," piav qhia Maria Rodriguez, Tus Kws Ua Haujlwm Khoom Siv Hauv Ansix Tech. "Los ntawm kev koom ua ke cov khoom me me nano-sized aluminium oxide ntawm qhov concentration 0.3-0.5%, peb tau ua tiav 18% kev txhim kho hauv kev ua kom txias thaum tswj hwm txhua yam khoom siv kho tshuab uas xav tau rau daim ntawv thov." Cov qauv tsim tshwj xeeb no ua rau lub sijhawm voj voog sai dua thaum muab lub zog, tiv taus UV, thiab kev ruaj khov ntawm qhov ntev uas tsim nyog rau cov tsev txiav nyom uas yuav tsum tiv thaiv cov khoom sab hauv tseem ceeb hauv ntau yam xwm txheej ib puag ncig.
Cov txheej txheem xaiv cov khoom siv tau nthuav dav tshaj qhov kev qhia yooj yim los xav txog tag nrho cov txheej txheem tsim khoom. Tsis zoo li cov txheej txheem ib txwm muaj uas muab qhov tseem ceeb rau kev ua tau zoo lossis tus nqi, Ansix Tech txoj kev ua tiav ob qho tib si los ntawm kev tshawb fawb polymer siab heev thiab kev koom ua ke ntawm cov khoom siv ntxiv. Qhov tshwm sim yog cov khoom siv hauv tsev uas tsis yog tsuas yog ua tau raws li cov kev xav tau ntawm cov qauv xwb tab sis kuj ntws tau zoo dua thaum lub sijhawm txhaj tshuaj, sau cov qauv geometries tag nrho, thiab tso tawm ntawm cov pwm yooj yim dua - txhua yam uas ua rau txo cov nqi tsim khoom.
Kev Tsim Qauv Qib Siab thiab Kev Ua Qauv Sim: Kwv Yees Kev Ua Tau Zoo Ua Ntej Tsim Khoom
Pab neeg ua haujlwm engineering ntawm Ansix Tech tau siv cov txheej txheem tsim qauv uas siv kev simulation, siv kev tshuaj xyuas Moldflow los ua kom zoo dua txhua yam ntawm cov txheej txheem molding ua ntej txiav thawj daim hlau. Txoj kev tsim khoom virtual no tso cai rau cov engineers txheeb xyuas cov teeb meem uas yuav tshwm sim, ua kom zoo dua qhov chaw ntawm lub rooj vag, thiab sib npaug cov kev ntws kom ntseeg tau tias muaj kev ua haujlwm zoo tshaj plaws thiab qhov zoo ntawm ib feem.
"Peb siv cov software simulation siab heev los tshuaj xyuas cov yam ntxwv ntawm lub pwm tsev rau lub tshuab txiav nyom thaum lub sijhawm tsim qauv," Chen hais. "Qhov kev txheeb xyuas ua ntej ntawm cov teeb meem uas yuav tshwm sim no ua rau peb siv tau cov kev ntsuas tiv thaiv hauv kev tsim qauv thawj zaug, ua rau lub voj voog tsim pwm luv dua thaum tshem tawm cov kev hloov kho kim heev." Cov thev naus laus zis digital twin ua rau cov engineers pom cov qauv sau, txheeb xyuas cov chaw ntawm cov kab vuam, kwv yees qhov sib txawv ntawm qhov ntev vim yog qhov shrinkage, thiab ua kom zoo dua cov kev teeb tsa channel txias rau kev tswj hwm thermal sib xws.
Cov txheej txheem simulation kuj tau nthuav dav mus rau kev tshuaj xyuas cov qauv, nrog cov engineers xa cov txiaj ntsig zoo tshaj plaws rau hauv MOLDFLOW rau kev sim ua kom muaj kev ntxhov siab nyob rau hauv cov xwm txheej thauj khoom tiag tiag. "Peb qhov kev tshuaj xyuas tau lees paub tias qhov kev ntxhov siab siab tshaj plaws tshwm sim hauv thaj chaw tus thawj coj nyob ib puag ncig cov ntsiab lus mounting, tab sis tseem nyob hauv qhov kev nyab xeeb ntawm peb cov khoom xaiv," Rodriguez tau hais. Cov txheej txheem kev lees paub virtual no tau ua kom ntseeg tau tias qhov kev tsim vaj tsev kawg yuav tiv taus kev ntxhov siab ua haujlwm thaum txo qis kev siv khoom - qhov tseem ceeb hauv kev txo nqi.
Kev Ua Zoo Tshaj Plaws ntawm Kev Tsim Kho Pwm: Kev Sib Koom Tes Ua Haujlwm Zoo
Cov pwm tsev rau lub tshuab txiav nyom muaj ntau yam kev daws teeb meem tshiab uas ua rau nws txawv ntawm cov qauv ib txwm muaj. Hauv plawv ntawm kev tsim qauv yog lub pwm ntau yam uas siv cov ntxig loj rau lub plhaub sab saud ntawm lub tshuab txiav nyom, ua tiav los ntawm cov khoom siv tsav rau lub tsev sab saud pem hauv ntej thiab cov ntxig pab rau ntug thiab phab ntsa sab. Txoj hauv kev zoo no ua rau kev pwm ib zaug ntawm cov qauv geometries uas feem ntau yuav xav tau kev ua haujlwm thib ob.
"Lub pwm qauv tau tsim los ntawm lub hauv paus ntsiab lus ntawm kev rhuav tshem cov pwm kom zoo yam tsis muaj kev cuam tshuam rau cov khoom zoo," Chen piav qhia. "Peb tau siv lub cuab yeej txiav tshiab rau kev sib cais lub rooj vag uas muaj cov koob ejector tiv thaiv kev plam kom ntseeg tau tias muaj kev ruaj khov thaum lub sijhawm txiav, tshem tawm cov burrs thiab qhov tsis zoo uas feem ntau ua rau cov pwm nyuaj." Lub kaw lus ejection muaj lub tshuab ua haujlwm zoo nrog cov pas nrig thawb, cov khoom sib dhos caij nplooj ntoos hlav, thiab lub kaw lus txuas uas ua haujlwm thaum lub pwm qhib, maj mam tab sis khov kho cais cov tsev tiav lawm ntawm cov pwm nto yam tsis muaj kev puas tsuaj.
Lub tshuab cua txias sawv cev rau lwm qhov chaw ntawm kev tsim kho tshiab, suav nrog cov kav dej txias uas ua raws li cov duab ntawm lub pwm qhov. Tsis zoo li cov kab txias ncaj nraim uas tswj qhov deb tsis sib xws ntawm qhov chaw pwm - qee zaum tshaj 15 hli - Ansix Tech's 3D-printed conformal channels tswj qhov deb tsis sib xws 3-5 hli ntawm qhov chaw pwm. "Txoj hauv kev siab heev no ua rau kev ua kom txias zoo dua li ntawm 40% piv rau cov txheej txheem ib txwm muaj," Rodriguez hais. "Hauv kev siv tiag tiag, qhov no txhais tau tias txo lub sijhawm txias rau lub tsev txiav nyom los ntawm 22 vib nas this mus rau tsuas yog 13 vib nas this - kev txhim kho hloov pauv hauv kev tsim khoom."
Kev Txhim Kho Cov Txheej Txheem Txhaj Tshuaj Molding: Kev Tshawb Fawb Sib Tw Nrog Kev Siv Tau
Kev hloov pauv ntawm kev tsim pwm mus rau kev tsim khoom yuav tsum tau ua tib zoo saib xyuas cov txheej txheem uas tswj kev ua haujlwm ntawm kev txhaj tshuaj molding thiab qhov zoo ntawm ib feem. Pab pawg engineering ntawm Ansix Tech tau siv txoj hauv kev tshawb fawb los ua kom zoo dua qub, siv kev tsim qauv ntawm kev sim los txheeb xyuas qhov sib xyaw ua ke ntawm qhov kub, siab, thiab lub sijhawm uas yuav ua rau muaj txiaj ntsig zoo tshaj plaws.
"Peb tau tsim ib daim ntawv qhia txog lub sijhawm txias tshwj xeeb rau daim ntawv thov no: lub sijhawm txias sib npaug rau lub plaub fab ntawm phab ntsa tuab tshaj plaws faib los ntawm cov khoom siv thermal diffusion coefficient," Rodriguez piav qhia. "Rau peb cov khoom 2 hli ABS nrog lub thermal diffusion rate ntawm 0.08mm²/s, qhov no tau ua rau lub sijhawm txias theoretical ntawm 5 vib nas this. Los ntawm kev tswj qhov kub pwm kom meej thiab tswj tau ±1°C variance, peb tau ua tiav lub sijhawm txias ntsuas ntawm tsuas yog 4.2 vib nas this hauv kev tsim khoom." Txoj kev tshawb fawb no rau kev ua kom zoo dua qub tshem tawm cov kev kwv yees uas feem ntau piav qhia txog kev ua haujlwm txhaj tshuaj molding.
Kev txhim kho ntxiv tau los ntawm kev ntsuas qhov siab ntse uas siv txoj hauv kev txo qis - hloov pauv yooj yim los ntawm 100% mus rau 80% mus rau 60% kev txhaj tshuaj siab. Qhov nkhaus siab AI-optimized no tau pab txhawb rau kev txo qis ntxiv 15% hauv lub sijhawm voj voog thaum txo qis kev ntxhov siab sab hauv hauv qhov pwm. Cov pwm cell tau nruab nrog infrared thermal imaging technology uas saib xyuas qhov kub thiab txias hloov pauv thoob plaws qhov chaw pwm, kho qhov dej txias thaum qhov kub sib txawv tshaj 5 ° C - ua kom muaj kev tswj hwm thermal tas li thoob plaws hauv kev tsim khoom ntev.
Kev Sib Tw Tsim Khoom thiab Kev Daws Teeb Meem Txog Kev Siv Tshuab
Txoj kev loj hlob tau nthuav tawm cov teeb meem loj heev uas xav tau kev xav tshiab. Qhov loj me ntawm lub tsev txiav nyom tau tsim cov teeb meem tseem ceeb hauv kev tswj hwm kev sau thiab txias sib npaug thoob plaws thaj chaw dav dav. Tsis tas li ntawd, cov yam ntxwv geometric nyuaj suav nrog cov thawj coj mounting, cov tav txhawb nqa, thiab cov qauv zoo nkauj ntawm qhov chaw tsim cov phab ntsa sib txawv uas ib txwm ua rau muaj cov cim dej, warpage, thiab qhov tsis ruaj khov ntawm qhov loj me.
"Ib qho ntawm cov teeb meem uas tseem muaj ntau tshaj plaws yog kev tiv thaiv kom tsis txhob muaj kev hloov pauv hauv cov ntu nyias nyias thaum tseem tswj tau qhov ruaj khov ntawm cov qauv hauv cov cheeb tsam uas muaj kev thauj khoom hnyav," Chen hais. "Los ntawm kev sib xyaw ua ke ntawm kev txias txias thiab cov qauv txhaj tshuaj uas tau ua tib zoo, peb tau txais kev faib khoom sib npaug thiab cov nqi crystallization thoob plaws hauv qhov, tshem tawm cov teeb meem warpage uas thaum xub thawj ua rau peb cov theem prototype muaj teeb meem."
Cov kev daws teeb meem suav nrog ntau thaj chaw tswj qhov kub thiab txias uas tswj cov txheej txheem cua sov sib txawv hauv ntau qhov chaw ntawm pwm - nrog qhov kub siab dua (kwv yees li 60 ° C) hauv thaj chaw uas xav tau qhov ntev ntawm cov dej ntws thiab qhov kub qis dua (kwv yees li 15 ° C) hauv cov ntu tuab uas xav tau kev khov sai. Kev siv tswv yim ntawm beryllium-tooj liab ntxig nrog cov thermal conductivity yuav luag ob npaug ntawm cov hlau pwm txheem (210W / m · K piv rau kwv yees li 110W / m · K rau P20 hlau) muab kev rho tawm cua sov sai hauv zos hauv cov ntu tuab uas muaj teeb meem, txhim kho kev ua haujlwm txias hauv zos los ntawm 100%.
Kev Tswj Xyuas Zoo thiab Kev Pom Zoo Txog Kev Tsim Khoom
Ansix Tech tau siv lub moj khaum zoo thoob plaws hauv cov txheej txheem tsim khoom, pib nrog kev txheeb xyuas cov khoom siv thawj zaug thiab txuas ntxiv mus txog rau qhov ntim khoom kawg. Txhua qhov khoom tsim khoom raug tshuaj xyuas qhov ntev kom zoo siv cov tshuab ntsuas sib koom ua ke (CMM) los txheeb xyuas qhov ntev tseem ceeb piv rau cov qauv tsim. Cov kev kuaj xyuas zoo ntxiv tsom mus rau qhov pom kev zoo, kev ruaj khov ntawm cov qauv, thiab kev sib dhos ua ke.
"Peb lub tswv yim zoo tsis yog tsuas yog ua raws li cov lus qhia xwb," Chen hais ntxiv. "Peb saib xyuas kev ruaj khov ntawm cov txheej txheem thiab cov qauv txheeb cais kom paub txog qhov ua tau txawv ua ntej lawv tshwm sim ua cov khoom tsis ua raws li." Txoj hauv kev ua ntej no suav nrog cov txheej txheem saib xyuas tsis tu ncua rau lub tshuab txias pwm, nrog rau kev ntxuav txhua lub lim tiam siv 8% acetic acid kua los tiv thaiv cov minerals buildup, kev txheeb xyuas lub zog dej txhua hli kom tswj tau tsawg kawg yog 0.5MPa, thiab kev kuaj xyuas lim dej txhua lub sijhawm siv 200-mesh screens kom ntseeg tau tias cov channel txias tsis muaj kuab paug.
Cov khoom siv kawg ntawm lub tsev raug ntim los ntawm kev siv cov thawv xa khoom uas siv tau dua tshiab uas tiv thaiv kev puas tsuaj thaum thauj mus los thiab txhawb nqa cov kev pib ua kom ruaj khov. "Peb cov kev daws teeb meem ntim khoom txo qhov kev puas tsuaj thaum thauj mus los 97% piv rau cov txheej txheem yav dhau los, thiab tshem tawm cov khoom siv ntim khoom siv ib zaug xwb," Rodriguez tau hais. Txoj hauv kev ua kom zoo tshaj plaws tau ua rau muaj txiaj ntsig zoo kawg nkaus, nrog rau qhov project tau ua tiav 99.4% thawj zaug dhau tus nqi - siab dua li qhov nruab nrab ntawm kev lag luam rau cov khoom sib xws.
Kev Cuam Tshuam ntawm Kev Lag Luam thiab Cov Lus Qhia Txog Tus Nqi Rau Cov Neeg Siv Khoom
Qhov kev ua tiav ntawm Ansix Tech txoj haujlwm tsim pwm rau lub tshuab txiav nyom tau muab cov txiaj ntsig zoo rau cov neeg siv khoom hauv kev lag luam khoom siv hluav taws xob sab nraum zoov. Los ntawm kev txo lub voj voog tsim khoom ib feem los ntawm 52 vib nas this mus rau tsuas yog 36 vib nas this - kev txhim kho 28% - kev tsim khoom ntau ntxiv los ntawm kwv yees li 1,300 units hauv ib hnub mus rau 1,670 units, siv cov cuab yeej peev txheej zoo ib yam thiab cov neeg ua haujlwm zoo sib xws.
"Hauv cov nqe lus nyiaj txiag tseeb, cov kev txhim kho kev ua haujlwm no txhais tau tias tus nqi tsim khoom txhua hnub nce ntxiv los ntawm ¥ 39,000 mus rau ¥ 50,100," Chen piav qhia. "Tom qab suav nrog cov nqi khoom siv, cov khoom siv poob nqi, thiab cov nuj nqis kev tswj hwm, qhov no tsim tau kwv yees li ¥ 2,100 ntxiv cov nyiaj tau los txhua hnub rau ib kab ntau lawm. Thaum ntsuas mus rau kev tsim khoom txhua xyoo ntawm 180 hnub hla kaum pawg pwm, qhov no tsim ¥ 3.78 lab ntxiv rau peb cov neeg siv khoom." Cov kev txhim kho zoo kawg no yog los ntawm Ansix Tech txoj hauv kev los ua kom zoo dua txhua yam ntawm cov txheej txheem tsim khoom, txij li kev xaiv cov khoom siv mus txog rau kev ntim khoom kawg.
Lub tuam txhab txoj kev txawj ntse hauv cov pwm tsev rau lub tshuab txiav nyom siv ntau xyoo ntawm kev paub dhau los hauv kev lag luam khoom siv hluav taws xob sab nraum zoov, nrog rau kev tshwj xeeb hauv cov kev xav tau tshwj xeeb ntawm cov khoom vaj khoom tsev uas ruaj khov thiab tiv taus huab cua. "Peb nkag siab tias lub tsev rau lub tshuab txiav nyom yuav tsum tsis yog tsuas yog muaj thiab tiv thaiv cov khoom siv kho tshuab xwb tab sis kuj tseem tiv taus kev cuam tshuam, tiv taus kev puas tsuaj ntawm ib puag ncig, tswj kev zoo nkauj, thiab pab txhawb kev sib dhos ua haujlwm zoo - tag nrho thaum ua tiav cov hom phiaj nqi siab," Rodriguez hais. Qhov kev nkag siab dav dav ntawm ob qho tib si kev cai lij choj thiab kev lag luam no tso Ansix Tech ua tus khub tseem ceeb rau cov tuam txhab tsim khoom uas tab tom nrhiav kev sib tw hauv kev lag luam uas nyuaj zuj zus.
Kev Pom Zoo Yav Tom Ntej thiab Kev Cuam Tshuam ntawm Kev Lag Luam
Thaum Ansix Tech pib tsim cov pwm tshiab rau lub tshuab txiav nyom, lub tuam txhab txuas ntxiv txhim kho nws cov txheej txheem thiab tshawb nrhiav cov cib fim tshiab rau kev tsim kho tshiab. Cov kev tshawb fawb tam sim no tsom mus rau cov thev naus laus zis pwm ntse nrog cov sensors embedded rau kev saib xyuas kev ua haujlwm tiag tiag, kev nce qib ntxiv hauv kev tsim khoom ntxiv rau cov khoom pwm, thiab kev tsim cov khoom siv ruaj khov uas tswj tau kev ua tau zoo thaum txo cov kev cuam tshuam rau ib puag ncig.
"Qhov kev vam meej ntawm qhov project no ua pov thawj peb txoj kev ua haujlwm rau kev tsim pwm uas xav txog tag nrho cov khoom tsim khoom es tsis yog tsom mus rau cov khoom ib leeg xwb," Chen xav. "Peb lub peev xwm los txo cov nqi tib lub sijhawm thaum txhim kho qhov zoo qhia tau tias muaj dab tsi ua tau thaum cov ntsiab cai ntawm kev tshawb fawb, cov thev naus laus zis siab heev, thiab kev paub txog kev tsim khoom siv tau los sib sau ua ke nrog kev tsom mus rau kev tsim cov txiaj ntsig rau cov neeg siv khoom."
Rau cov chaw tsim khoom hauv cov khoom siv fais fab sab nraum zoov thiab dhau mus, Ansix Tech qhov project muab cov qauv zoo rau kev siv cov pwm tsim kho tshiab ua ib qho kev sib tw tsis yog tsuas yog ib kauj ruam tsim khoom tsim nyog. Hauv lub sijhawm ntawm kev sib tw thoob ntiaj teb thiab kev nyuaj siab ntawm cov npoo, txoj hauv kev sib koom ua ke no rau kev ua kom zoo dua qub muab kev sib xyaw ua ke ntawm kev txhim kho zoo, kev ua tau zoo dua, thiab txo tus nqi - ib qho trifecta uas txhais dua qhov kev cia siab rau qhov ua tau hauv kev tsim pwm meej.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog Lawnmower lub cev tseem ceeb pwm, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav tig koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com
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