LED module khoom siv
LED module khoom siv
Kev Hloov Pauv ntawm Kev Tsim Khoom LED: Yuav Ua Li Cas Ansix Tech Masters Precision Injection Molding rau Kev Teeb Pom Kev Zoo Tom Ntej
Hauv kev sib tw ntawm LED teeb pom kev zoo, qhov twg kev ua tau zoo, tus nqi, thiab kev ceev mus rau kev ua lag luam yog qhov tseem ceeb, ib lub tuam txhab tau ua kom tiav ib daim ntawv qhia rau kev vam meej. Ansix Tech, tus thawj coj hauv kev txhaj tshuaj molding, tab tom hloov pauv li cas LED kit modules raug tsim thiab tsim. Los ntawm kev ua tib zoo, siv thev naus laus zis uas nthuav dav los ntawm kev sim digital mus rau kev ntim khoom kawg, Ansix Tech xa cov khoom uas tsis yog tsuas yog txhim khu kev qha thiab ua tau zoo tab sis kuj tseem pheej yig dua rau lawv cov neeg siv khoom. Tsab xov xwm no nkag mus rau hauv txoj kev taug kev dav dav ntawm LED kit module project ntawm Ansix Tech, qhia txog kev ua tau zoo ntawm engineering thiab kev ua kom zoo tshaj plaws uas teeb tsa lawv cov kev daws teeb meem sib txawv.
Lub Hauv Paus: Kev Tsim Qauv thiab Kev Tshawb Fawb Txog Khoom Siv
Kev tsim cov LED module zoo tshaj plaws pib ua ntej cov yas pellet thawj zaug yaj. Ntawm Ansix Tech, cov txheej txheem yog los ntawm kev sib koom tes tsim thiab kev xaiv cov khoom siv tshawb fawb, kom ntseeg tau tias cov khoom kawg ua tau raws li qhov xav tau ntawm qhov muag, thermal, thiab mechanical.
Kev Tsim Qauv thiab Kev Txheeb Xyuas: Txoj kev taug kev pib nrog lub tswv yim ntawm tus neeg siv khoom. Pab pawg engineering ntawm Ansix Tech siv cov txheej txheem tsim qauv sai, feem ntau siv cov khoom luam tawm 3D los tsim cov qauv ua haujlwm rau kev txheeb xyuas thawj zaug ntawm qhov haum, daim ntawv, thiab kev faib lub teeb yooj yim. Qhov theem rov ua dua no yog qhov tseem ceeb rau kev txheeb xyuas qhov tsis zoo ntawm kev tsim qauv thaum ntxov, txuag lub sijhawm thiab tus nqi ntau tom qab.
Kev Xaiv Khoom Siv Tseem Ceeb: Kev xaiv cov yas zoo yog qhov kev txiav txim siab tseem ceeb uas cuam tshuam rau kev ua tau zoo, lub neej ntev, thiab tus nqi. Rau cov LED modules, cov ntaub ntawv yuav tsum ua tau zoo hauv ntau qhov chaw:
Kev Pom Tseeb thiab Kev Ruaj Khoov ntawm Optical: Rau cov iav thiab cov lus qhia teeb pom kev zoo, cov ntaub ntawv zoo li Resilience™ LS vinyl polymers raug xaiv rau lawv qhov meej tshwj xeeb, ruaj khov nyob rau hauv qhov chaw ib puag ncig hnyav, thiab tiv taus zoo heev rau kev daj los ntawm UV.
Kev Tswj Xyuas Kub: Rau cov tsev nyob, cov dab dej kub, thiab cov khoom "LED khob" uas ntim cov khoom siv hluav taws xob, cov yas thermally conductive yog qhov hloov pauv tshiab. Cov ntaub ntawv no, xws li cov nylon composites tshwj xeeb, muab cov thermal conductivity ntawm kwv yees li 3.0 W / mK lossis siab dua, zoo rub cov cua sov tawm ntawm cov LED chips thiab cov tsav tsheb rhiab heev. Qhov no tso cai rau lawv hloov cov khoom txhuas hnyav dua, kim dua, txo qhov hnyav ntawm cov khoom los ntawm txog li 30% thaum ua kom yooj yim sib dhos.
Kev Nyab Xeeb thiab Kev Ua Raws Cai: Cov ntaub ntawv yuav tsum ua raws li kev nyab xeeb nruj cov qauvAnsix Tech muab qhov tseem ceeb rau cov yas nrog UL94 V-0 lossis 5VA qhov ntsuas hluav taws kub, ua kom ntseeg tau tias ua raws li cov cai thoob ntiaj teb rau cov khoom siv teeb pom kev zoo, txawm tias nyob rau hauv cov ntawv thov nyias-phab ntsa.
Daim Ntawv Qhia Txog Digital: DFM thiab Kev Tshawb Fawb Txog Kev Ua Pwm Siab Tshaj Plaws
Thaum xaiv tus qauv tsim thiab cov khoom siv, Ansix Tech hloov mus rau lub Hoobkas virtual. Ntawm no, Kev Tsim Qauv rau Kev Tsim Khoom (DFM) thiab kev siv Computer-Aided Engineering (CAE) simulations kwv yees thiab daws cov teeb meem tsim khoom.
Lub hauv paus tseem ceeb ntawm theem no yog kev tshuaj xyuas Moldflow. Cov software no simulates li cas cov yas molten yuav sau cov pwm qhov, tso cai rau cov engineers kom ua kom zoo dua txhua yam ntawm pwm ua ntej txiav hlau.
Kev Txhim Kho Qhov Chaw Rooj Vag: Cov software tshuaj xyuas qhov chaw zoo tshaj plaws rau cov rooj vag (cov ntsiab lus nkag rau yas rau hauv qhov) kom ntseeg tau tias muaj kev sib npaug, sib npaug, uas txo qis kev ntxhov siab thiab kev sib txhuam hauv qhov kawg.
Tsim Lub Tshuab Txias: Kev txias zoo yog qhov tseem ceeb rau lub sijhawm voj voog thiab qhov zoo ntawm ib feem. Moldflow pab tsim ib txoj kab txias zoo hauv pwm kom ntseeg tau tias kev rho tawm cua sov sai thiab sib npaug.
Kev Kwv Yees thiab Tiv Thaiv Qhov Tsis Zoo: Qhov kev tshuaj xyuas tuaj yeem kwv yees qhov tsis zoo xws li cov ntxiab cua, cov kab vuam (uas tuaj yeem yog qhov tsis zoo ntawm lub lens), thiab cov cim dej, ua rau cov engineers tuaj yeem kho cov qauv tsim lossis cov txheej txheem ua ntej.
Rau cov modules uas nyuaj heev lossis meej heev, Ansix Tech siv kev tshuaj xyuas ib kauj ruam ntxiv los ntawm kev koom ua ke cov ntaub ntawv Moldflow nrog cov software simulation zoo li ANSYS. Txoj hauv kev sib koom ua ke no tuaj yeem ua qauv qhia tias pwm nws tus kheej yuav deform li cas nyob rau hauv qhov kev txhaj tshuaj hnyav - ib qho tseem ceeb uas Moldflow ib leeg xav tias yog rigid - muab kev kwv yees tseeb dua ntawm qhov kawg ntawm qhov loj me.
Kev Tsim Kho Cov Pwm: Qhov Tseem Ceeb thiab Kev Ua Haujlwm Tseeb
Cov pwm yog lub plawv ntawm kev ua haujlwm, ib lub cuab yeej ua haujlwm siab uas txhais tau tias zoo thiab ua haujlwm tau zoo. Ansix Tech lub tswv yim tsim pwm sib npaug ntau lub kaw lus tseem ceeb:
Kev Xaiv Hlau Rau Lub Neej Ntev Thiab Kev Ua Tau Zoo: Lub neej ntev ntawm pwm yog qhov tseem ceeb rau kev tswj tus nqi ib feem. Ansix Tech xaiv hlau raws li qhov ntim ntau lawm thiab cov khoom siv. Rau cov haujlwm LED ntev, cov hlau ua ntej khov xws li P20 (29 W / mK conductivity) yog qhov tshwm sim rau lawv qhov kev tiv thaiv zoo hnav. Rau qhov kawg cua sov dissipation hauv kev tsim khoom siab, cov khoom siv yuav siv cov hlau tooj liab conductivity siab (txog li 250 W / mK), txo lub sijhawm txias.
Lub Tshuab Txias: Lub tshuab txias uas tsim tau zoo yog lub cav ntawm kev ua tau zoo. Los ntawm kev siv cov ntaub ntawv uas muaj kev ua tau zoo dua ntawm cov cua sov thiab kev ua kom zoo dua ntawm cov channel layout, cua sov raug rub tawm ntawm cov yas kom zoo dua. Qhov no tuaj yeem txiav lub sijhawm txias uas xav tau - feem ntau yog qhov ntev tshaj plaws ntawm lub voj voog txhaj tshuaj - los ntawm feem pua ntau, ncaj qha txhawb cov zis.
Txoj Kev Khiav thiab Gating: Ansix Tech siv cov tshuab khiav kub rau cov LED modules txhua qhov chaw uas ua tau. Cov tshuab no ua rau cov yas hauv cov channel yaj, tshem tawm cov sprues khov kho thiab cov khiav uas tsim cov khib nyiab. Qhov no txo cov khoom siv thiab cov neeg ua haujlwm rau kev txiav, pab ncaj qha rau cov neeg siv khoom txuag nyiaj.
Tsim Lub Tshuab Ejection: Vim tias cov nplaim teeb ntawm cov khoom LED feem ntau tsis zoo, lub tshuab ejection yuav tsum tso tawm qhov khoom yam tsis muaj cim lossis kev cuam tshuam. Cov koob ejector, cov tes tsho, lossis cov tshuab tsim tshwj xeeb uas tau muab tso rau hauv kom zoo zoo ua kom tsis muaj kev puas tsuaj.
Kev Tsim Khoom thiab Kev Paub Txog Cov Txheej Txheem
Kev hloov cov qauv pwm digital mus ua qhov tseeb yuav tsum muaj kev siv tshuab CNC machining zoo tshaj plaws, EDM (Electrical Discharge Machining), thiab kev sib dhos ua tib zoo. Thaum cov pwm raug teeb tsa rau hauv lub tshuab txhaj tshuaj molding, qhov tseem ceeb yog hloov mus rau kev ua kom zoo dua qub.
Cov teeb meem txhaj tshuaj molding rau cov khoom LED yog qhov tshwj xeeb:
Kev Ncaj Ncees ntawm Qhov Muag: Txhua txoj kab ntws, qhov cim dej, lossis kev ntxhov siab birefringence tuaj yeem tawg lub teeb thiab ua rau puas tsuaj rau kev ua haujlwm ntawm qhov muag.
Kev Ruaj Ntseg ntawm Qhov Loj: Cov khoom yuav tsum sib haum xeeb nrog cov khoom siv hluav taws xob thiab lwm yam kev sib dhos, xav tau kev kam rau siab heev.
Kev Tswj Xyuas Kev Nyuaj Siab Thermal: Qhov cua sov rov ua dua (thaum lub sijhawm sau) thiab txias ntawm cov yas yuav tsum tau tswj kom tiv thaiv kev warpage thoob plaws lub neej ntawm qhov khoom.
Ansix Tech kov yeej cov no los ntawm kev ua kom zoo dua qub. Qhov no suav nrog kev kho kom zoo nkauj ntawm cov kev ntsuas - qhov kub yaj, qhov ceev thiab siab ntawm kev txhaj tshuaj, qhov siab ntawm kev ntim khoom, thiab lub sijhawm txias - kom nrhiav tau daim ntawv qhia zoo meej rau txhua lub module tshwj xeeb. Piv txwv li, cov khoom siv LED khob thermally conductive yuav muaj qhov kub yaj pom zoo ntawm 245-260 ° C thiab xav tau qhov kub pwm tshwj xeeb rau kev ua kom zoo tshaj plaws thiab lub zog.
Qhov Zoo ntawm Ansix: Kev Muab Kev Ntseeg Tau thiab Tus Nqi
Dhau li ntawm kev txawj ntse, qhov tseeb ua rau Ansix Tech txawv yog nws txoj kev coj noj coj ua ntawm kev tsim kho vaj tse thiab kev txo tus nqi tag nrho (TCO) rau cov neeg siv khoom.
Kev Tswj Tus Nqi Tag Nrho: Ansix Tech saib dhau tus nqi ib chav. Lawv siv cov ntsiab cai zoo ib yam li "15-85 Txoj Cai" feem ntau hais txog hauv kev tsim khoom, qhov twg 15% ntawm tus nqi ntawm ib feem yog nyob rau hauv kev yuav khoom, tab sis 85% yog zais rau hauv kev sib dhos, kev xa khoom, thiab cov nqi tsis ua haujlwm. Los ntawm kev ua kom yooj yim cov qauv tsim rau kev sib dhos yooj yim dua, qhia cov khoom siv hloov pauv uas tshem tawm cov haujlwm thib ob, thiab siv cov txheej txheem hauv tsev zoo, lawv tawm tsam 85% loj dua.
Kev Ntsuas Zoo Uas Tsis Muaj Kev Txom Nyem: Txhua pawg khoom raug tshuaj xyuas nruj heev. Kev kuaj qhov ntev siv cov tshuab ntsuas sib koom ua ke (CMM), kev ntsuam xyuas qhov pom tseeb, thiab kev kuaj xyuas kev ua haujlwm nrog cov laug cam tsav tsheb ua kom ntseeg tau tias txhua lub module xa tuaj raws li qhov tshwj xeeb. Kev tswj xyuas zoo no tiv thaiv kev ua tsis tiav ntawm thaj chaw kim thiab xa rov qab rau lawv cov neeg siv khoom.
Kev Thauj Khoom Yooj Yim Rau Kev Xa Khoom Sai: Nkag siab tias qhov ceev yog qhov zoo dua rau kev sib tw, Ansix Tech tau ua kom zoo dua nws cov saw hlau thiab cov ntim khoom. Kev ntim khoom tiv thaiv uas tsim tshwj xeeb ua kom cov khoom tuaj txog tsis puas tsuaj, thaum lub sijhawm tsim khoom yooj ywm thiab kev cog lus rau kev ua haujlwm zoo thiab ua tau zoo tso cai rau lawv teb sai rau cov neeg siv khoom xav tau ntau ntxiv.
Xaus Lus: Ib Tus Khub rau Yav Tom Ntej ntawm Kev Teeb Pom Kev Zoo
Hauv kev lag luam uas txav mus rau kev ntse dua, sib koom ua ke ntau dua, thiab ua haujlwm tau zoo dua - siv los ntawm cov tsav tsheb siab heev uas muaj peev xwm sib txuas lus pom kev thiab dimming meej - qhov tseem ceeb ntawm cov khoom siv txhim khu kev qha, zoo, thiab pheej yig dua puas tau.
Ansix Tech txoj kev paub txog cov txheej txheem txhaj tshuaj molding, los ntawm molecule mus rau module, ua rau nws tsis yog tsuas yog tus neeg muag khoom xwb. Lawv yog cov khub koom tes tsim khoom zoo. Los ntawm kev siv cov khoom siv tob tob, kev sim ua kom zoo nkauj, kev tsim khoom meej, thiab kev tsav tsheb tsis tu ncua rau kev ua kom zoo dua, Ansix Tech ib txwm xa cov khoom siv LED uas muab kev ntseeg siab zoo tshaj plaws thiab tus nqi zoo tshaj plaws, txhawb nqa cov tuam txhab teeb pom kev zoo kom tsim kho tshiab sai dua thiab sib tw zoo dua hauv kev lag luam thoob ntiaj teb.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog LED kit module, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua kom koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb tus CTO, xa ntawv mus rau: stephen@ansixtech.com
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