pwm vaj tse ntsuas qib

pwm vaj tse ntsuas qib

 

Precision Forged: Ansix Tech Masters Art thiab Science ntawm Leveling Instrument Housings

 

Los ntawm Digital Blueprint mus rau Physical Keystone: Yuav ua li cas Pwm Siab Tshaj Plaws Kev Tsim Kho Vaj Tse Tab Tom Kho Kom Zoo Dua Yav Tom Ntej ntawm Kev Ntsuas

 

Hauv lub ntiaj teb tsis zoo nkauj tab sis tseem ceeb ntawm kev tsim khoom raug, lub tsev me me ntawm cov cuab yeej ntsuas qib - txawm tias nws yog rau lub laser tsim kho siab, qib optical ntawm tus neeg soj ntsuam, lossis lub tshuab cuab yeej sib dhos - yog ntau dua li lub thawv yas yooj yim. Nws yog thawj kab tiv thaiv tiv thaiv kev ua phem rau ib puag ncig, lub moj khaum tseem ceeb uas ua kom muaj kev ncaj ncees ntawm txoj kev optical lossis laser, thiab tus neeg siv interface rau kev ntsuas qhov zoo. Yog li ntawd, cov pwm uas tsim cov khoom no yog ib qho khoom siv zoo heev ntawm kev siv physics, kev tshawb fawb txog cov khoom siv, thiab kev tsim kho kom zoo. Ua tus thawj coj hauv kev tsim khoom tshwj xeeb yog Ansix Tech, lub tuam txhab uas ua tiav qhov project pwm Leveling Instrument Housing tiam tom ntej no ua piv txwv txog kev sib koom ua ke ntawm kev tsim kho tshiab, kev ua haujlwm zoo, thiab kev nrhiav kev pabcuam rau cov neeg siv khoom.

 

Qhov kev tshawb nrhiav tob tob no tshawb txog tag nrho lub neej ntawm qhov project tseem ceeb no, los ntawm kev txhais cov kev xav tau ntawm kev ua lag luam mus rau qhov kev tsim khoom loj kawg, qhia txog yuav ua li cas Ansix Tech tsis yog tsuas yog tsim cov pwm xwb, tab sis kuj tseem tsav tsheb kom txo tus nqi ntawm kev ua haujlwm raug rau nws cov neeg siv khoom.

 

Tshooj 1: Tus Txheej Txheem - Txhais Cov Kev Cai Uas Tsis Muaj Kev Txom Nyem

Kev ua lag luam rau cov cuab yeej ntsuas theem yog faib ua ob pawg: cov cuab yeej siv rau cov neeg siv khoom thiab cov cuab yeej siv rau kev tshaj lij, kev lag luam. Ansix Tech qhov project tau nyob hauv pawg kawg, uas raug tswj los ntawm ib pawg ntawm cov khoom siv uas tsis sib tham tau. cov qauv:

 

Kev Ruaj Ntseg thiab Qhov Tseeb: Tshaj li qhov kub thiab txias uas tau teev tseg (-10°C txog 50°C), qhov kev hloov pauv ntawm qhov ntev yuav tsum tsis tseem ceeb - feem ntau yog nyob hauv microns hauv thaj chaw tseem ceeb - kom tiv thaiv kev tsis sib haum xeeb ntawm cov khoom sab hauv lossis kev cuam tshuam ntawm cov nplaim mounting.

 

Kev Tiv Thaiv Ib Puag Ncig: Cov tsev nyob yuav tsum tiv taus UV, dej noo nkag (feem ntau yog IP54 lossis IP67), thiab tiv taus cov tshuaj lom neeg xws li roj, roj, thiab cov tshuaj ntxuav.

 

Kev Ruaj Khoov thiab Kev Tiv Thaiv Kev Cuam Tshuam: Lub tsev yuav tsum tiv thaiv cov khoom siv sab hauv thiab cov khoom siv hluav taws xob kom tsis txhob poob thiab kev siv tsis raug txhua hnub yam tsis muaj kev tawg lossis puas tsuaj.

 

Kev Zoo Nkauj & Kev Ua Haujlwm Tiav: Yuav tsum muaj cov qauv zoo sib xws, matte kom txo qhov ci ntsa iab, sib phim xim kom raug (feem ntau yog xim daj, txiv kab ntxwv, lossis dub rau qhov pom tseeb thiab lub npe lag luam), thiab cov ntsiab lus sib dhos zoo meej.

 

Kev Tswj Xyuas Kub: Hauv cov cuab yeej siv laser, kev tswj hwm kev tso cua sov tawm ntawm lub laser diode kom tiv thaiv kev hloov pauv cua sov ntawm lub teeb yog qhov tseem ceeb, feem ntau tsis quav ntsej, lub luag haujlwm ntawm kev tsim vaj tsev.

 

Ansix Tech txoj kev koom tes tau pib nrog theem kev koom tes los ua kom cov qauv no ua ib qho kev tsim qauv uas ntsuas tau, kom ntseeg tau tias cov pwm yuav raug tsim los ua kom tiav lawv tas li ntawm ntau pua txhiab lub voj voog.

 

Tshooj 2: Chiv Keeb - Tsim Qauv Qauv thiab Kev Pom Zoo Digital

Ua ntej ib lub thaiv hlau raug txiav, qhov project no nyob hauv lub ntiaj teb digital. Siv cov qauv 3D CAD ntawm tus neeg siv khoom, pab pawg engineering ntawm Ansix Tech tau pib ua qhov kev tshuaj xyuas Tsim Qauv rau Kev Tsim Khoom (DFM).

 

Kev Xaiv Khoom Siv: Lub Hauv Paus ntawm Kev Ua Tau Zoo thiab Tus Nqi

Kev xaiv cov yas yog qhov tseem ceeb heev. Rau lub tsev no, Ansix Tech tau soj ntsuam thiab pom zoo kom siv cov polymer ua los ntawm iav fiber uas muaj kev ua tau zoo heev.

 

Cov Khoom Siv Tseem Ceeb: Polycarbonate + 20% Iav Fiber (PC-GF20). Cov khoom siv no tau raug xaiv rau nws qhov sib npaug zoo tshaj plaws:

 

Lub Zog & Kev Ruaj Khoov: Cov iav fibers muab kev ruaj khov tshwj xeeb thiab kev tiv thaiv nkag, tswj cov duab hauv qab kev thauj khoom thiab kub.

 

Kev Tiv Thaiv Kev Cuam Tshuam: Polycarbonate lub zog ruaj khov tseem khaws cia, ua kom muaj kev ciaj sia nyob.

 

Kev Ruaj Ntseg ntawm Qhov Ntev: GF20 txo qhov coefficient ntawm kev nthuav dav thermal, uas yog qhov tseem ceeb rau kev ua tau raws li cov lus qhia warpage.

 

Kev Siv Nyiaj Txiag: Piv rau cov polymers txawv txawv xws li PEEK lossis PEI, PC-GF20 muaj li ntawm 70% ntawm kev ua tau zoo ntawm 30% ntawm tus nqi - lub hauv paus ntsiab lus tseem ceeb ntawm Ansix Tech qhov kev pom zoo. Lwm yam kev txiav txim siab suav nrog ABS / PC sib xyaw rau tus nqi zoo dua tab sis qis dua UV tiv taus, thiab PC ntshiab rau kev cuam tshuam ntau dua tab sis qis dua rigidity.

 

Kev Tshawb Fawb Txog Kev Ua Pwm (DFM): Ua Qauv Tseeb

Cov software simulation siab heev tau siv los ua qhov kev tshuaj xyuas Mold Flow kom ntxaws. Cov txheej txheem virtual no tau kwv yees:

 

Cov Qauv Sau: Xyuas kom meej tias muaj kev sau sib npaug kom tsis txhob muaj cua nkag thiab cov kab vuam hauv cov chaw zoo nkauj lossis cov qauv tseem ceeb.

 

Kev Ua Haujlwm Txias: Qauv kev tso cua sov tawm los txheeb xyuas thiab tshem tawm cov chaw kub uas ua rau muaj kev txias sib txawv thiab kev sib txawv.

 

Kev Ntsws & Kev Ntsws: Kwv yees tus cwj pwm ntawm cov khoom siv los ua ntej them rau qhov tsim pwm, xyuas kom meej tias qhov kawg ntsws mus rau qhov loj me.

 

Kev Txhim Kho Lub Rooj Vag: Txheeb xyuas qhov chaw zoo tshaj plaws, hom, thiab qhov loj ntawm lub rooj vag kom txo qis kev ntxhov siab thiab qhov tsis zoo ntawm qhov muag.

 

Qhov theem digital prototyping no tau tso cai rau kev kho cov teeb meem uas yuav ua rau muaj kev puas tsuaj loj heev thiab kim heev yog tias pom thaum lub sijhawm ua hlau lossis sim ua haujlwm.

 

Tshooj 3: Lub Plawv Tseem Ceeb - Tsim Qauv Pwm thiab Kev Tsim Kho

Kev tsim pwm yog qhov chaw uas kev xav hloov mus ua qhov tseeb ntawm cov hlau khov kho. Ansix Tech txoj hauv kev tsom mus rau ntau lub kaw lus tseem ceeb:

 

Kev Xaiv Hlau: Rau lub hauv paus thiab qhov, Premium H13 Kub-Ua Haujlwm Hlau tau raug xaiv, tawv rau 48-50 HRC. H13 muaj kev sib xyaw ua ke zoo heev ntawm kev tawv, kev tiv taus thermal qaug zog (qhov tseem ceeb rau kev ua kom sov / txias dua), thiab kev txhuam kom zoo rau qhov chaw tiav zoo. Rau cov khoom tsis tseem ceeb xws li slider cores thiab ejector pins, cov hlau mos dua, ruaj khov dua tau siv qhov twg tsim nyog los tswj tus nqi yam tsis muaj kev cuam tshuam rau kev ua haujlwm.

 

Lub Tshuab Txias (Cov Dej Channels): Ib qho kev tsim qauv ntawm cov dej txias tau tsim. Ua raws li cov duab ntawm cov khoom geometry kom ze li sai tau, lub kaw lus no ua kom muaj kev rho tawm cua sov sai thiab sib npaug. Kev txias zoo yog qhov tsav tsheb loj tshaj plaws ntawm kev txo lub sijhawm voj voog - kev txuag nqi ncaj qha rau tus neeg siv khoom.

 

Lub Tshuab Khiav & Rooj Vag: Lub tshuab khiav txias nrog lub trapezoidal khiav hla-section tau tsim los rau kev siv cov khoom siv tau zoo thiab yooj yim ua. Lub rooj vag dej tau raug xaiv rau nws lub peev xwm los txiav thaum raug thawb tawm, tawm hauv qhov tsawg kawg nkaus, tsis muaj qhov cim rooj vag sab hauv ntawm lub tsev - qhov tseem ceeb ntawm kev zoo nkauj thiab kev ua haujlwm.

 

Lub Tshuab Tawm: Vim lub tsev lub qhov nqus tob thiab cov qauv ribbed rau kev ruaj khov, tau siv ntau txoj kev tawm. Qhov no suav nrog ejector pins, sleeve ejectors rau cov bosses tob, thiab cov cua poppets tso rau hauv qhov chaw zoo kom kov yeej qhov nqus tsev thiab tiv thaiv qhov tsis sib xws thaum lub sijhawm tawm.

 

Tshooj 4: Lub Crucible - Kev Tsim Khoom, Kev Cov Teeb Meem, thiab Kev Txheeb Xyuas

Kev siv tshuab CNC, EDM (Electrical Discharge Machining), thiab kev sib tsoo siab ua rau tus qauv digital no muaj sia. Qhov teeb meem tseem ceeb yog kev siv tshuab ua cov geometry nyuaj, qhov tob uas muaj kev kam rau siab ntawm kev ntsug thiab tiaj tiaj rau cov nto mounting.

 

Qhov "Khoom Qauv Kub" thiab T1 Kev Sim: Cov duab thawj zaug los ntawm cov pwm tshiab sib dhos, qhov kev sim T1, yog lub sijhawm nyuaj. Cov khoom pib qhia txog cov teeb meem me me: cov cim me me ntawm cov tav tuab thiab cov kab vuam uas tsis pom tseeb ntawm qhov chaw sab hauv uas tsis tseem ceeb.

 

Cov kws ua haujlwm ntawm Ansix Tech tau pib ua haujlwm. Cov cim dej tsis tau daws los ntawm kev kho pwm kim heev, tab sis los ntawm kev ua kom zoo dua qub: kho cov qauv siab ntawm cov khoom ntim thiab hloov kho me ntsis qhov kub ntawm cov dej txias hauv cov cheeb tsam tshwj xeeb. Cov kab vuam tau txo qis los ntawm kev kho qhov ceev ntawm kev txhaj tshuaj. Qhov no ua piv txwv rau lawv lub tswv yim: daws nrog kev txawj ntse ntawm cov txheej txheem ua ntej xav txog kev hloov pauv hlau.

 

Muaj ib qho kev sim kuaj xyuas kev tsim qauv (DVT) rau "cov qauv kub": kev kuaj qhov ntev los ntawm CMM (Coordinate Measuring Machine), kev sim sib dhos ua haujlwm, thiab kev sim poob yooj yim. Cov pwm tau kho kom zoo dua li 2-3 zaug sim kom txog thaum txhua qhov khoom ua tau raws li txhua qhov kev qhia.

 

Tshooj 5: Lub Symphony - Kev Pom Zoo Txog Kev Tsim Khoom Loj & Kev Txhim Kho Cov Txheej Txheem

Thaum lub pwm ua tiav lawm, qhov kev tsom mus rau kev lees paub cov txheej txheem tsim khoom loj. Qhov no suav nrog:

 

Lub Sijhawm Tsim Txheej Txheem: Txhais cov kev ua haujlwm nyab xeeb (qhov kub yaj, qhov ceev ntawm kev txhaj tshuaj, lub zog ntawm lub pob, lub sijhawm txias) uas lav qhov zoo ntawm cov khoom sib xws. Lub sijhawm ua haujlwm ruaj khov yog kev pov hwm tiv thaiv kev hloov pauv me me ntawm cov khoom siv lossis kev hloov pauv ntawm lub tshuab.

 

Kev Tswj Xyuas Txheej Txheem Txheeb Cais (SPC): Kev siv kev saib xyuas lub sijhawm tiag tiag ntawm cov qhov tseem ceeb thaum lub sijhawm tsim khoom ntev los qhia txog kev muaj peev xwm txheeb cais (Cp/Cpk > 1.33).

 

Cov Txheej Txheem Pom Zoo Rau Qhov Chaw Tsim Khoom (PPAP): Xa cov ntaub ntawv tag nrho suav nrog cov ntawv pov thawj khoom siv, cov ntawv txheej txheem, cov ntaub ntawv SPC, thiab cov qauv khoom rau tus neeg siv khoom kom kos npe zaum kawg.

 

Kev Txhim Kho Kom Zoo Dua Rau Kev Ua Haujlwm Zoo & Tus Nqi: Ansix Tech txoj kev txawj ntse tau ci ntsa iab ntawm no. Los ntawm kev txhim kho qhov tsim ntawm txoj kev txias, lawv txo lub sijhawm voj voog los ntawm 15%. Los ntawm kev xaiv PC-GF20 dua li lwm txoj hauv kev kim dua, lawv txiav cov nqi khoom siv rau ib feem los ntawm 40%. Los ntawm kev siv lub tshuab robotic take-out system hauv txoj kev npaj tsim khoom, lawv txo cov nqi ua haujlwm thiab txo qhov kev puas tsuaj ntawm kev tuav. Txhua ob thiab txhua xees uas txuag tau hauv kev tsim khoom yog kev txhim kho ncaj qha rau cov neeg siv khoom cov nyiaj tau los.

 

Tshooj 6: Qhov Kawg Mais - Kev Paub Zoo thiab Kev Xa Khoom Sai

Kev tswj xyuas zoo muaj nyob rau txhua theem. Cov khoom siv raw tuaj txog tau ntawv pov thawj. Kev tshuaj xyuas thaum lub sijhawm molding kom paub txog qhov tsis zoo, qhov loj me, thiab qhov hnyav. Kev kuaj xyuas zaum kawg ntawm kev sib dhos thiab kev haum raug ua rau ntawm cov khoom kuaj los ntawm txhua pawg.

 

Kev Ntim Khoom: Cov khoom seem raug ntxuav kom huv si kom tsis txhob muaj cov tshuaj tua pwm thiab cov roj. Tom qab ntawd lawv raug ntim rau hauv cov thawv ntim khoom sab hauv uas tiv thaiv hluav taws xob, sib cais ua pawg hauv cov thawv khov kho, sib sau ua ke, tiv thaiv kev khawb, kev hloov pauv, lossis kev puas tsuaj los ntawm hluav taws xob thaum lub sijhawm xa khoom - qhov tseem ceeb uas feem ntau tsis quav ntsej tab sis tseem ceeb rau ib feem uas yog "lub ntsej muag" ntawm cov cuab yeej ua haujlwm raug.

 

Cov Txheej Txheem Xa Khoom Sai: Txij thaum pib, Ansix Tech siv cov kev coj ua engineering tib lub sijhawm - tsim qauv, kev yuav khoom siv, thiab kev npaj ua ntej machining tau tshwm sim ua ke. Lawv cov saw hlau sib xyaw ua ke thiab cov peev xwm machining hauv tsev tau txo lub sijhawm ua tiav. Qhov project tau hloov los ntawm DFM tau pom zoo mus rau kev tsim khoom loj tau ntawv pov thawj hauv lub sijhawm 30% sai dua li qhov nruab nrab ntawm kev lag luam rau pwm ntawm qhov nyuaj no, ua kom cov neeg siv khoom lub sijhawm mus rau kev ua lag luam sai dua.

 

Xaus Lus: Qhov Zoo ntawm Ansix Tech - Kev Ntseeg Tau Zoo Ua Tus Nqi

Qhov project pwm Leveling Instrument Housing yog ib qho me me ntawm Ansix Tech lub tswv yim kev lag luam. Lawv cov kev paub dhau los ntawm kev tsim khoom yooj yim; nws yog kev nkag siab txog kev sib cuam tshuam ntawm tus cwj pwm polymer, thermal dynamics, mechanical design, thiab kev lag luam tsim khoom.

 

Lawv txoj kev cog lus los txo cov nqi rau cov neeg siv khoom yog qhov pom tseeb thiab muaj ntau yam:

 

Kev Tawm Tswv Yim Txog Khoom Siv Txawj Ntse: Qhia cov neeg siv khoom mus rau cov khoom siv pheej yig tshaj plaws uas ua tau raws li cov lus qhia tshwj xeeb, zam kev tsim kho ntau dhau.

 

Kev daws teeb meem uas tsom mus rau cov txheej txheem: Siv kev paub tob txog kev ua cov txheej txheem los daws cov teeb meem me me uas tsis zoo, zam kev ua pwm rov ua dua kim.

 

Kev Ua Haujlwm Zoo Los Ntawm Kev Tsim: Kev tsim cov pwm rau kev ceev (lub sijhawm voj voog) thiab lub neej ntev (tag nrho cov khoom tsim tawm), txo cov nqi amortized ib feem thoob plaws lub neej pwm.

 

Kev Ua Haujlwm Ua Ke: Kev tswj hwm tag nrho cov txheej txheem txij li kev tsim qauv mus txog kev xa khoom tshem tawm qhov kev ncua sij hawm sib txuas lus tsis meej thiab ua kom paub tseeb tias tus nqi kwv yees tau.

 

Hauv kev lag luam uas qhov kev ua tau zoo yog qhov tseem ceeb thiab cov npoo tau raug tshuaj xyuas, Ansix Tech qhia tau tias qhov kev ntseeg siab tshaj plaws tsis tas yuav tsum muaj nqi ntau. Los ntawm kev paub txog kev tshawb fawb ntawm cov pwm thiab kev lag luam ntawm cov txheej txheem, lawv tsis yog tsuas yog cov khoom tsim khoom xwb; lawv tab tom kho tus qauv tshiab ntawm tus nqi, kom ntseeg tau tias cov cuab yeej uas tsim thiab ntsuas peb lub ntiaj teb tau nyob hauv qhov zoo tshaj plaws, xa nrog kev ceev ceev, thiab tus nqi rau kev vam meej.

Ansix Tech Co Ltd

Yog tias koj muaj tej yam kev npaj txog kev tsim pwm rau lub tsev ntsuas Leveling, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb tus CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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