Cov kua silicone tiv thaiv npog rau laparoscopic trocar phais
Cov kua silicone tiv thaiv npog rau laparoscopic trocar phais
Txij Li Tsim Mus Rau Kev Xa Khoom: Yuav Ua Li Cas Ansix Tech yog tus kws tshaj lij hauv kev txhaj tshuaj silicone rau cov khoom siv phais mob tseem ceeb
Kev Taw Qhia
Hauv lub ntiaj teb kev tsim khoom siv kho mob uas muaj kev pheej hmoo siab, qhov tseeb, kev ntseeg tau, thiab kev ceev yog qhov tsis sib tham tau. Tsis muaj qhov twg qhov no pom tseeb dua li hauv kev tsim cov khoom siv pov tseg rau kev phais mob tsawg kawg nkaus, qhov twg ib feem tuaj yeem cuam tshuam rau kev nyab xeeb ntawm tus neeg mob thiab kev ua tiav ntawm cov txheej txheem. Nyob rau pem hauv ntej ntawm qhov niche no yog Ansix Tech, tus kws tshaj lij hauv kev txhaj tshuaj molding siab heev, uas tau ua kom zoo tshaj plaws kev tsim cov roj hmab silicone roj hmab (LSR) tiv thaiv rau laparoscopic trocar incisions. Tsab xov xwm no delves rau hauv txoj kev taug kev nyuaj ntawm kev coj cov khoom tseem ceeb no mus rau kev ua lag luam - los ntawm kev tsim thawj zaug thiab daim ntawv pov thawj nruj mus rau kev tsim khoom loj - qhia txog yuav ua li cas Ansix Tech qhov kev txawj ntse muab cov nqi tsis muaj qhov sib piv thiab kev ntseeg tau rau kev lag luam kho mob.
- Cov Khoom: Ua Kom Tau Raws Li Qhov Xav Tau Kev Phais Mob Tseem Ceeb
Kev phais mob Laparoscopic vam khom trocars los tsim cov qhov chaw kaw hauv phab ntsa plab. Lub hau tiv thaiv, ib qho me me tab sis tseem ceeb, ua haujlwm ntau yam: nws tswj hwm pneumoperitoneum, tiv thaiv kev raug mob ntawm cov ntaub so ntswg thaum lub sijhawm pauv cov cuab yeej, thiab txo qhov kev pheej hmoo ntawm kev kis kab mob ntawm qhov chaw phais. Kev thov ua lag luam yog tsav los ntawm kev hloov pauv thoob ntiaj teb mus rau cov txheej txheem tsawg kawg nkaus, kev tu cev huv si. cov qauv, thiab qhov yuav tsum tau ua kom tsis muaj kev cuam tshuam rau cov khoom siv ib zaug xwb, uas tsis muaj kab mob.
Lub hau tiv thaiv ntawm Ansix Tech yog tsim los ua ib lub tes tsho nyias nyias, yoog tau nrog cov qhov ncauj kaw thiab cov yam ntxwv txuas. Tus qauv tsim yuav tsum sib npaug qhov mos mos rau kev nyab xeeb ntawm tus neeg mob nrog rau kev ruaj khov kom tiv taus cov cuab yeej siv ntau zaus, thaum tseem tsim tau ntau qhov tsis zoo.
- Kev Tshawb Fawb Txog Kev Cai Lij Choj: Cov Qauv Khoom
Ua ib yam khoom siv kho mob Class II, lub npog tiv thaiv yuav tsum ua raws li cov qauv thoob ntiaj teb. Kev sib raug zoo ntawm cov khoom siv tau raug txheeb xyuas raws li ISO 10993-1, kom ntseeg tau tias tsis muaj kev cuam tshuam rau cytotoxic, sensitizing, lossis irritating. Kev tsim khoom tshwm sim nyob rau hauv Lub Txheej Txheem Tswj Xyuas Zoo tau ntawv pov thawj rau ISO 13485: 2016, uas yuam kom muaj kev tswj hwm cov txheej txheem nruj, kev taug qab, thiab kev tswj hwm kev pheej hmoo. Ntxiv mus, cov khoom thiab nws cov ntaub ntawv feem ntau xav tau FDA 21 CFR Ntu 820 ua raws li thiab CE cim raws li EU Medical Device Regulation (MDR). Ansix Tech txoj kev cog lus rau cov qauv no tau muab tso rau hauv txhua theem ntawm qhov project, txij li kev xaiv cov khoom siv mus rau qhov kawg ntim khoom.
- Tsim Qauv Qauv: Kev Tsim Kho Uas Tsav Los Ntawm Kev Ua Qauv
Ua ntej yuav txiav cov hlau twg los tau, Ansix Tech siv txoj kev simulation-driven Design for Manufacturing (DFM). Siv cov cuab yeej CAE siab heev xws li Moldex3D thiab SIGMASOFT®, cov engineers ua cov kev tshuaj xyuas pwm-flow los kwv yees cov qauv sau, txheeb xyuas cov cua uas yuav muaj peev xwm, ua kom zoo dua qhov chaw ntawm lub rooj vag, thiab simulate tus cwj pwm kho. Qhov kev tsim qauv virtual no yog qhov tseem ceeb rau LSR, uas muaj lub qhov rais ua haujlwm nqaim thiab rhiab heev rau qhov kub thiab txias. Los ntawm kev khiav ntau lub virtual iterations, pab pawg tuaj yeem sib npaug ntau qhov chaw, them rau cov teebmeem gravitational ntawm kev ntws, thiab tiv thaiv cov qhov tsis zoo xws li luv luv-shots lossis kho tsis tiav-txhua yam ua ntej cov cuab yeej pib.
- Kev Txheeb Xyuas Kev Tsim Khoom thiab Daim Ntawv Pov Thawj Kev Tsim Khoom Loj
Thaum cov pwm prototype npaj txhij lawm, cov txheej txheem txheeb xyuas tag nrho yuav raug ua tiav. Qhov no suav nrog Kev Tshuaj Xyuas Khoom Siv Thawj Zaug (FAI), kev lees paub qhov ntev siv cov tshuab ntsuas sib koom ua ke (CMM), thiab kev sim ua haujlwm hauv qab cov xwm txheej phais simulated. Cov txheej txheem txheej txheem raug xauv rau hauv los ntawm Kev Tsim Kev Sim (DOE) kom ntseeg tau tias rov ua dua. Tsuas yog tom qab dhau cov kev kuaj xyuas no ua rau qhov project mus rau theem kev tsim khoom-kev tsim nyog, qhov twg cov khoom sib law liag raug tsim tawm hauv qab kev saib xyuas tag nrho cov txheej txheem zoo. Kauj ruam kawg yog tau txais kev pom zoo ntawm cov neeg siv khoom thiab, qhov twg xav tau, daim ntawv pov thawj kev cai lij choj rau kev tsim khoom loj - ib qho pov thawj rau kev ruaj khov ntawm Ansix Tech txoj kev loj hlob. Cov kav dej.
- Kev Xaiv Khoom Siv: Lub Hauv Paus ntawm Kev Ua Tau Zoo thiab Kev Nyab Xeeb
Kev xaiv cov khoom siv yog qhov tseem ceeb heev. Ansix Tech qhia txog qib kho mob, platinum-catalyzed LSRs uas muaj kev sib raug zoo zoo heev, meej, thiab kev kho kom zoo tas li. Ib qho kev xaiv feem ntau suav nrog:
DuPont™ Liveo™ C6 series (piv txwv li, C6‑530, C6‑540): Cov elastomers ob-component no, platinum-cured yog tsim los rau kev txhaj tshuaj molding ntawm cov khoom siv kho mob, suav nrog cov ntawv thov luv luv. Lawv muab Shore A hardness ntawm 20 txog 70, ua tau raws li USP Class VI cov kev cai, thiab qhia txog kev ua pwm tsawg.
Wacker SILPURAN® lossis ELASTOSIL® LR 3000 series: Cov ntaub ntawv no siv dav rau kev kho mob LSR molding, muab kev ntshiab siab, lub zog tsim kua muag zoo, thiab kev ruaj khov thoob plaws ntau qhov kub thiab txias.
Momentive Silopren LSR 2740: Ib qib nplaum uas tuaj yeem lo rau ntau yam khoom siv tsis tas siv primer, muaj txiaj ntsig zoo yog tias tus qauv tsim muaj cov yas lossis hlau ntxig.
Lub LSR uas tau xaiv yuav tsum tsis txhob tsuas yog ua kom tau raws li qhov xav tau ntawm kev siv tshuab thiab kev ua haujlwm xwb tab sis kuj tseem yuav tsum ua kom tsis muaj kab mob (piv txwv li, ethylene oxide, steam autoclave) thiab cov ntaub ntawv pov thawj raws li txoj cai.
- Kev Tshawb Fawb Txog Kev Nqus Pwm (DFM) Hauv Kev Nthuav Dav
LSR qhov viscosity qis thiab kinetics kho sai xav tau qhov sib npaug zoo ntawm cov pwm-flow. Ansix Tech pab pawg simulation siv 3D finite-element analysis los ua qauv rau tag nrho cov txheej txheem txhaj tshuaj. Cov txiaj ntsig tseem ceeb suav nrog:
Kev ua kom lub rooj vag zoo dua: Txheeb xyuas tus lej, qhov loj me, thiab qhov chaw ntawm lub rooj vag kom ntseeg tau tias muaj kev sau sib npaug thiab tsis txhob muaj kev txau.
Kev tshuaj xyuas qhov kub thiab txias: Daim ntawv qhia qhov kub thiab txias faib thoob plaws pwm kom ua tiav qhov kho kom zoo sib xws; qhov kub thiab txias tsis sib xws tuaj yeem ua rau cov chaw kho tsis zoo lossis vulcanization ua ntej lub sijhawm.
Tsim qhov cua: Txheeb xyuas qhov chaw cua zoo tshaj plaws kom tshem tawm cua thiab tiv thaiv cov cim hlawv lossis qhov khoob.
Kev teeb tsa txoj kab txias: Xyuas kom meej tias kev tshem tawm cua sov kom zoo kom txo lub sijhawm voj voog yam tsis muaj kev cuam tshuam rau qhov zoo ntawm ib feem.
Qhov kev sim ua ntej no txo qhov kev sim thiab qhov yuam kev, luv lub sijhawm ua haujlwm, thiab txiav cov nqi tsim kho.
- Cov Ntsiab Lus Tseem Ceeb ntawm LSR Pwm Tsim
Cov pwm LSR txawv ntawm cov pwm thermoplastic ib txwm muaj. Ansix Tech tus qauv tsim muaj ntau yam tseem ceeb:
Lub tshuab cua sov: LSR kho tau ntawm 180–220 ° C, yog li cov pwm tau nruab nrog cov cua sov cartridge lossis cov roj cua sov channel kom tswj tau qhov kub thiab txias tas li.
Lub tshuab khiav txias: Lub tshuab ua kom txias faib cov LSR uas tsis tau kho mus rau txhua qhov chaw, tiv thaiv kev kho ua ntej lub sijhawm hauv cov khiav. Cov qhov dej kaw koob kom ntseeg tau tias lub qhov rooj sib cais huv si.
Lub tshuab nqus tsev: Txhawm rau tshem tawm cov cua nkag rau hauv cov ntu nyias nyias, cov pwm feem ntau muaj cov twj nqus tsev uas tshem tawm cov qhov ua ntej txhaj tshuaj.
Lub kaw lus tso tawm: Vim LSR muaj qhov ywj pheej, kev tso tawm yuav tsum maj mam tab sis zoo. Cov kev xaiv suav nrog ejector pins, air-blast, lossis brush-type ejectors.
Kev taw qhia siab: Txhawm rau kom tiv taus kev nthuav dav thermal thiab tswj kev sib dhos, cov pwm siv cov ncej qhia thiab cov bushings uas tawv.
- Cov Teeb Meem Hauv Kev Tsim Khoom Thiab Kev Ua Pwm
Kev tsim cov pwm zoo li no yuav tsum tau ua kom raug heev. Lub hauv paus thiab qhov yuav tsum tau txhuam kom zoo li daim iav tiav (feem ntau zoo dua Ra 0.025 µm) kom yooj yim rau kev tso tawm thiab tsis txhob lo. Kev tswj hwm qhov kam rau siab (± 0.01 hli) hla ntau qhov yog qhov tseem ceeb rau qhov sib xws. Kev koom ua ke ntawm cov cua sov, cua txias, thiab cov kab nqus tsev hauv qhov chaw tsawg ntxiv qhov nyuaj. Thaum lub sijhawm ua tiav, cov teeb meem suav nrog kev tswj hwm qhov viscosity qis ntawm LSR (uas tuaj yeem ua rau flash), xyuas kom meej tias qhov chaw tawm mus tag nrho, thiab tswj hwm qhov sib piv meej thiab kev sib xyaw ntawm ob qho khoom siv.
- Kev Ua Haujlwm Pwm
Ansix Tech ua raws li kev ua haujlwm uas muaj kev qhuab qhia:
Kev tshuaj xyuas qauv - Ua kom tiav cov qauv 3D thiab cov duab kos.
Kev yuav khoom siv - Kev nrhiav cov hlau pwm uas tau ntawv pov thawj (piv txwv li, S136, H13).
Kev ua haujlwm tsis zoo - Milling, drilling, thiab tig cov phaj pwm.
Kev kho cua sov - Ua kom tawv txog 48–52 HRC rau kev tiv taus hnav.
Kev ua haujlwm precision - CNC milling, EDM (kev siv hluav taws xob tso tawm machining) rau cov ntsiab lus zoo.
Kev txhuam thiab kev ntxhib los mos - Ua tiav qhov tiav ntawm qhov chaw xav tau.
Kev Sib Dhos - Cov ntxig rau hauv, cov lus qhia, cov tshuab ejection, thiab cov khoom pabcuam.
Kev Ntsuas & kev kho - Kev sim khiav ntawm lub tshuab txhaj tshuaj LSR los xyuas qhov ua tau zoo.
- Kev Xaiv Hlau Pwm
Cov pwm yuav tsum tiv taus qhov kub thiab txias ntev thiab cov tshuaj LSR uas ua rau puas. Ansix Tech feem ntau xaiv cov hlau uas tiv taus xeb, muaj zog xws li:
S136 (AISI 420) - Muaj kev txhuam zoo heev thiab tiv taus corrosion, zoo tagnrho rau cov pwm LSR kho mob.
H13 (AISI H13) - Cov hlau ua haujlwm kub nrog kev ua tau zoo thermal thiab kev qaug zog, tsim nyog rau cov pwm kub.
2344 (AISI P20 + Ni) - Cov hlau uas tau ua ntej lawm feem ntau siv rau cov pwm puag.
Cov ntaub ntawv no ua kom lub neej pwm ntau tshaj 500,000 lub voj voog, txo cov nqi cuab yeej ib feem.
- Qhov Teeb Meem hauv LSR Txhaj Tshuaj Molding
Ntxiv rau kev tsim pwm, cov teeb meem ntawm cov txheej txheem suav nrog:
Kev Nkaus Cua: Cov ntu nyias nyias tuaj yeem ntes cua, ua rau muaj qhov khoob. Kev pab nqus tsev feem ntau yog qhov tsim nyog.
Kev tsim hluav taws xob: LSR qhov viscosity qis xav tau qhov haum pwm nruj heev thiab lub zog clamping meej.
Kev tswj kom cov khoom khov: Yog cov khoom khov tsis khov txaus ces yuav ua rau cov khoom nplaum; yog cov khoom khov dhau lawm ces yuav ua rau cov khoom tawg yooj yim. Kev tswj qhov kub thiab lub sijhawm kom raug yog qhov tseem ceeb heev.
Kev siv cov khoom siv: Cov khoom LSR (A thiab B) yuav tsum khaws cia sib cais kom txog thaum txhaj tshuaj; cov 'meter' thiab cov mixers yuav tsum tau calibrated kom raug.
- Kev Txhim Kho ntawm Cov Txheej Txheem Txhaj Tshuaj Molding
Ansix Tech tsom mus rau kev txhim kho cov txheej txheem tas mus li kom txhawb kev ua haujlwm zoo thiab tswj cov nqi:
Kev kho kom zoo dua ntawm cov txheej txheem: Siv DOE los nrhiav qhov ceev ntawm kev txhaj tshuaj, siab, kub, thiab lub sijhawm kho zoo tshaj plaws.
Kev siv tshuab ua haujlwm: Siv kev tshem tawm cov khoom siv robotic, kev tshuaj xyuas qhov muag, thiab kev ntim khoom tsis siv neeg los txo cov neeg ua haujlwm thiab ua kom muaj kev sib xws ntau dua.
Kev txo lub sijhawm voj voog: Kev ua kom lub voj voog txias/cua sov zoo dua los ntawm kev tswj hwm qhov kub ntawm pwm zoo dua.
Kev txuag cov khoom siv: Los ntawm kev kho kom zoo dua qhov loj ntawm cov khiav thiab siv cov thev naus laus zis khiav txias, cov khoom pov tseg raug txo kom tsawg.
Kev siv hluav taws xob zoo: Siv cov tshuab txhaj tshuaj servo thiab cov tshuab cua sov zoo kom txo tau kev siv hluav taws xob.
Cov kev ntsuas no ua ke txo tus nqi ntawm txhua daim npog tiv thaiv, ua rau cov neeg siv khoom txuag tau nyiaj ncaj qha.
- Kev Tswj Xyuas Zoo thiab Kev Paub Tseeb
Txhua pawg khoom tsim tawm yog raug rau ntau txheej kev tswj hwm zoo:
Kev tshuaj xyuas cov khoom tuaj txog: Daim ntawv pov thawj ntawm kev tshuaj xyuas raug txheeb xyuas rau txhua pawg ntawm LSR.
Kev kuaj xyuas thaum lub sijhawm ua haujlwm: Cov yam ntxwv tseem ceeb (kub, siab, lub sijhawm ua haujlwm) raug saib xyuas tam sim ntawd. Cov qauv raug ntsuas tsis tu ncua rau qhov loj thiab qhov hnyav.
Kev Tswj Xyuas Txheej Txheem Txheeb Cais (SPC): Cov duab qhia kev tswj hwm taug qab cov qhov tseem ceeb kom pom txhua qhov kev hloov pauv ntawm cov txheej txheem.
Kev tshuaj xyuas zaum kawg: 100% kev tshuaj xyuas pom hauv qab lub zog loj; kev sim ua haujlwm (kev ua haujlwm sealing) ntawm qhov qauv kuaj.
Kev taug qab tau: Txhua pawg khoom siv tau txuas nrog cov khoom siv raw, cov chaw teeb tsa tshuab, thiab cov ntaub ntawv ntawm tus neeg teb xov tooj, ua tiav cov kev cai ISO 13485 rau kev taug qab tag nrho.
- Kev Ntim Khoom thiab Kev Ua Kom Huv Si
Cov khoom tiav lawm raug ntxuav thiab ntim rau hauv chav huv ISO Class 7 (Class 10,000). Cov ntaub ntawv ntim khoom tau lees paub tias muaj kev saib xyuas kom huv. Cov khoom feem ntau raug sterilized los ntawm ethylene oxide (EtO) lossis gamma irradiation, nrog rau kev kuaj xyuas kom huv kom ntseeg tau tias muaj txiaj ntsig yam tsis ua rau cov silicone puas tsuaj.
- Cov Txheej Txheem Xa Khoom Sai
Ansix Tech tau ua kom yooj yim txoj kev los ntawm lub tswv yim mus rau qhov ntau lawm kom ua tau raws li lub sijhawm ua lag luam ceev. Cov txheej txheem "xa khoom sai" no nyob ntawm:
Kev tsim kho tib lub sijhawm: Kev tsim qauv, kev sim ua qauv, thiab kev npaj cov cuab yeej siv tshwm sim ua ke.
Cov txheej txheem siv cov cuab yeej sai: Rau cov qauv prototypes, SLA-printed pwm inserts tuaj yeem tsim cov khoom ua haujlwm hauv ob peb hnub.
Kev koom ua ke ntawm cov neeg muab khoom: Kev koom tes ze nrog cov neeg muab khoom hlau, cov neeg muag khoom sib xyaw, thiab cov koom haum pov thawj kom tsis txhob muaj kev ncua sijhawm.
Kev sim ua khoom: Kev ua khoom tsawg thaum ntxov txo qhov kev pheej hmoo ntawm cov txheej txheem ua ntej kev tsim khoom tag nrho.
Txoj kev siv zog no tso cai rau Ansix Tech xa cov khoom pov thawj hauv 8-10 lub lis piam txij li thaum tsim qauv khov.
- Ansix Tech txoj kev paub txog kev lag luam thiab kev cog lus ntawm cov neeg siv khoom
Nrog ntau tshaj kaum xyoo ntawm kev tshwj xeeb hauv kev txhaj tshuaj LSR kho mob, Ansix Tech tau tsim cov ntaub ntawv ua tiav ntawm cov haujlwm ua tiav thoob plaws cov foob phais, cov khoom siv catheter, thiab cov khoom siv kho mob hnav tau. Cov engineers ntawm lub tuam txhab paub zoo txog qhov sib txawv ntawm LSR tus cwj pwm, kev tsim pwm, thiab kev ua raws li txoj cai. Qhov kev paub tob no txhais tau tias muaj tsawg dua qhov kev tsim qauv, txo qis kev pheej hmoo ntawm kev ncua sijhawm ntawm qhov project, thiab thaum kawg, muaj cov khoom siv txhim khu kev qha dua rau cov neeg siv khoom.
Qhov tseem ceeb tshaj plaws, Ansix Tech mob siab rau kev txo tus nqi tag nrho ntawm kev muaj rau cov neeg siv khoom. Qhov no ua tiav tsis yog los ntawm kev txiav cov ces kaum, tab sis los ntawm kev tsim kho ntse:
Kev xaiv cov khoom siv: Pom zoo qib LSR uas pheej yig tshaj plaws uas ua tau raws li txhua tus qauv kev ua tau zoo.
Kev ua kom cov txheej txheem zoo tshaj plaws: Ua kom cov txiaj ntsig ntau tshaj plaws thiab txo lub sijhawm ua haujlwm kom tsawg dua kom txo tau tus nqi ib feem.
Kev txhim kho kev ua haujlwm zoo: Kev ua haujlwm tom qab molding thiab kev siv cov ntsiab cai tsim khoom tsis muaj zog.
Los ntawm kev tsom mus rau cov kev txhawb nqa no, Ansix Tech txo cov nqi ntawm feem ntau yam tsis muaj kev cuam tshuam rau qhov zoo - qhov kev pom zoo muaj txiaj ntsig uas cuam tshuam rau hauv kev lag luam kev kho mob uas xav txog tus nqi.
Xaus lus
Txoj kev taug kev ntawm lub hau tiv thaiv silicone kua los ntawm kev xav tau phais mus rau cov khoom siv kho mob uas tsim tawm ntau, tau ntawv pov thawj yog ib qho pov thawj rau kev sib koom tes ntawm kev tsim kho tshiab, cov txheej txheem zoo, thiab kev txawj ntse tob. Ansix Tech ua piv txwv li cas tus khub txhaj tshuaj pwm tsom mus rau kev taug kev hauv qhov chaw nyuaj no, xa cov khoom uas ua tau raws li cov qauv siab tshaj plaws ntawm kev ua tau zoo, kev nyab xeeb, thiab kev pheej yig. Raws li kev phais mob tsawg kawg nkaus txuas ntxiv mus, lub luag haujlwm ntawm kev txhaj tshuaj LSR precision tsuas yog yuav loj hlob - thiab nrog nws cov ntaub ntawv pov thawj, Ansix Tech tau npaj siab los ua tus phooj ywg ntseeg siab rau cov neeg tsim khoom siv kho mob thoob ntiaj teb.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog cov kua silicone tiv thaiv npog rau laparoscopic trocar incision, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav tig koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com
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