Rooj zaum tes ua tiav vaj huam sib luag

Rooj zaum tes ua tiav vaj huam sib luag

 

Kev Txhais Dua Tus Nqi: Yuav Ua Li Cas Ansix Kev Siv Tshuab Tsav Tsheb Tus Nqi thiab Kev Tsim Kho Tshiab Hauv Kev Tsim Khoom Siv Rooj Zaum Tes

Hauv kev lag luam uas cov nqi siab sib tsoo nrog cov kev xav tau zoo tsis muaj kev cuam tshuam, Ansix Tech xa cov mis hloov pauv tshiab: txo 20% ntawm cov nqi khoom yam tsis muaj kev txi ib qho qauv ntawm kev ua tau zoo lossis kev ua tiav rau cov vaj huam sib luag rooj zaum tes.

Kev tsim cov rooj zaum uas siv tes ua yog ib qho kev sib tw loj heev. Cov khoom sab hauv loj, zoo nkauj no yuav tsum tsis hnyav tab sis ruaj khov, zoo nkauj tsis muaj qhov tsis zoo, thiab muaj peev xwm siv tau ntau xyoo txhua hnub, thaum tsim tawm ntawm tus nqi uas txhawb nqa tus nqi tsheb sib tw. Ansix Tech tau sawv los daws qhov kev sib tw no, siv ntau tshaj 28 xyoo ntawm kev tsim khoom los txhais dua tus nqi hauv kev txhaj tshuaj molding. Los ntawm kev koom ua ke cov khoom siv tob tob, kev tsim khoom digital kwv yees, thiab kev ua kom zoo dua qub rau hauv ib qho kev ua haujlwm, lub tuam txhab muab cov tuam txhab tsim tsheb nrog qhov zoo dua: cov khoom zoo dua ntawm tus nqi txo qis heev.

 

Txoj kev qhia dav dav no hloov txhua theem ntawm lub neej khoom, txij li lub tswv yim digital thawj zaug mus rau qhov kawg ntim khoom tuaj txog ntawm kab sib dhos. Rau cov OEMs uas taug kev hauv kev nyuaj ntawm kev tsim khoom tsheb niaj hnub no, Ansix Tech txoj kev qhia muab txoj hauv kev ua tiav los ua tiav qhov zoo li tsis yooj yim sua - tsav tsheb txo cov nuj nqis thaum tsa qhov zoo, kev ntseeg siab, thiab kev ceev nrooj rau kev ua lag luam.

 

1 Qhov Kev Sib Tw Tsim Khoom: Kev Txheeb Xyuas Lub Rooj Zaum Uas Siv Tes Ua

Lub vaj huam sib luag ntawm lub rooj zaum uas siv tes ua tsis yog tsuas yog ib lub hau yas yooj yim xwb. Nws yog ib qho tseem ceeb ntawm kev sib txuas ntawm tus neeg caij tsheb thiab lub rooj zaum ntawm lub tsheb. Nws tus qauv tsim muaj cov kab nkhaus peb-seem uas nyuaj thiab tob uas yuav tsum phim cov lus tsim sab hauv ntawm lub tsheb zoo meej. Hauv qab nws qhov chaw Class-A, lub vaj huam sib luag zais cov qauv zais ntawm cov tav txhawb nqa, cov ncej ntsia hlau, thiab cov buckles uas tsim nyog rau kev sib dhos ruaj ntseg thiab kev ua kom ruaj khov mus sij hawm ntev.

 

Cov chaw tsim khoom ntsib ntau yam teeb meem. Qhov chaw loj ntawm qhov khoom thiab qhov tuab ntawm phab ntsa ua rau nws yooj yim rau cov qhov tsis zoo xws li cov cim dej thiab cov warpage, uas pom tau tam sim ntawd thiab tsis lees txais. Cov geometry nyuaj, feem ntau muaj cov qhov hauv qab thiab cov phab ntsa sab tob, xav tau cov pwm zoo heev nrog cov txheej txheem ejection nyuaj. Ntxiv mus, cov khoom siv yuav tsum muaj qhov sib npaug zoo tshaj plaws ntawm kev tiv taus kev cuam tshuam, kev ruaj khov ntawm qhov ntev, thiab qhov chaw uas yooj yim rau kev pleev xim lossis kev ntxhib los mos, tag nrho thaum ua raws li cov tsheb nruj. cov qauv rau kev kub hnyiab thiab cov pa phem ntawm cov organic compound (VOC). Cov txheej txheem ib txwm muaj los daws cov teeb meem no feem ntau suav nrog kev sim thiab ua yuam kev kim heev, ua rau lub sijhawm tsim kho ntev dua, cov nqi pov tseg siab, thiab cov nqi ib feem nce siab.

 

2 Lub Ansix Tech Value Proposition: Ib Lub Tswv Yim Txog Kev Tsim Kho Vaj Tse

Ansix Tech qhov sib txawv tseem ceeb yog nws txoj kev tswj hwm tus nqi. Tsis zoo li cov neeg muag khoom uas ua haujlwm hauv cov silos cais, Ansix Tech tswj hwm tag nrho cov txheej txheem - los ntawm kev sab laj cov ntaub ntawv thiab kev tsim pwm mus rau kev tsim khoom ntau thiab kev xa khoom - nyob rau hauv lub tswv yim kev sib koom ua ke. Qhov kev koom ua ke no tshem tawm qhov kev sib txhuam thiab kev taw tes ntiv tes ntawm cov neeg muag khoom khoom siv, Tus Tsim Pwms, thiab cov processors.

 

Lub tuam txhab txoj kev tsim kho tshiab no yog tsim los ntawm kev ua haujlwm ua ntej, qhov twg cov cib fim txuag tau nyiaj ntau tshaj plaws tau txais thaum lub sijhawm tsim thiab ua qauv. Los ntawm kev nqis peev rau hauv kev sim ua ntej thiab kev sib koom tes tsim-rau-kev tsim khoom (DFM) kev tshuaj xyuas, Ansix Tech txheeb xyuas thiab daws cov teeb meem ua ntej cog lus rau cov cuab yeej siv kim. Qhov kev mob siab ua ntej no txhais tau tias kev txuag nyiaj los ntawm kev hloov pauv engineering tsawg dua, lub sijhawm mus rau kev ua lag luam sai dua, thiab tus nqi tso tawm thawj zaug siab dua. Rau cov neeg siv khoom, qhov no txhais tau tias lub sijhawm ua haujlwm kwv yees tau, qhov zoo lav, thiab tus nqi qis dua ntawm kev muaj rau txhua lub rooj zaum tes tsim.

 

3 Theem 1: Kev Txheeb Xyuas Lub Hauv Paus Digital thiab Prototype

Txoj kev mus rau lub rooj zaum zoo meej pib hauv lub ntiaj teb virtual. Ansix Tech siv tus qauv engineering sib koom ua ke, qhov twg cov kws tshaj lij tsim khoom koom tes nrog pab pawg tsim qauv ntawm tus neeg siv khoom txij li thaum pib qhov project. Kauj ruam kev siv tshuab thawj zaug yog kev tshuaj xyuas Kev Tsim Khoom Siv (DFM). Cov kws ua haujlwm tshuaj xyuas tus qauv 3D rau qhov ua rau muaj teeb meem xws li lub kaum sab xis tsis txaus, kev hloov pauv ntawm phab ntsa sai sai, thiab cov teeb meem undercuts uas tuaj yeem cuam tshuam kev tsim khoom.

 

Qhov kev tshuaj xyuas no yog siv los ntawm cov software Mold Flow Analysis (MFA) siab heev. Cov kws ua haujlwm tsim ib lub digital twin ntawm cov txheej txheem txhaj tshuaj molding, ua piv txwv li cas cov yas molten yuav sau cov pwm qhov. Qhov kev tsim qauv virtual no kwv yees thiab pom cov teeb meem tseem ceeb:

 

Cov Qauv Sau: Xyuas kom muaj kev ntws sib npaug kom tiv thaiv cov pa thiab kub hnyiab.

 

Kev Tsim Kab Weld: Txheeb xyuas thiab txo cov qhov tsis muaj zog uas cov dej ntws sib ntsib.

 

Kev Ua Kom Txias Zoo & Kev Ncua: Kwv yees seb qhov khoom yuav ntsws thiab deform li cas, uas tso cai rau kev kho ua ntej hauv kev tsim pwm.

 

Cov kev nkag siab los ntawm MFA qhia ncaj qha rau kev ua kom zoo dua ntawm qhov chaw ntawm lub rooj vag, cov kab ke khiav, thiab cov qauv ntawm cov kav dej txias. Los ntawm kev daws teeb meem txog li 90% ntawm cov teeb meem kev tsim khoom siv digital, Ansix Tech zam kev sim thiab ua yuam kev kim heev uas cuam tshuam rau kev tsim pwm ib txwm muaj, txuag ob lub sijhawm thiab peev txheej.

 

4 Theem 2: Kev Tshawb Fawb Txog Kev Xaiv Khoom Siv Zoo

Qhov kev ua tau zoo, kev xav, thiab tus nqi ntawm lub rooj zaum kawg yog txuas nrog cov polymer xaiv. Ansix Tech kho cov khoom siv ua ib qho kev qhuab qhia engineering, coj cov neeg siv khoom mus rau qhov sib npaug zoo tshaj plaws ntawm kev ua tau zoo thiab kev lag luam.

 

Rau cov vaj huam sib luag ntawm lub rooj zaum tes, cov kev cai yog tshwj xeeb: siab tawv, tiv taus kev cuam tshuam zoo ntawm qhov kub qis, qhov chaw tiav zoo heev rau kev pleev xim lossis graining, thiab ruaj khov qhov ntev. Cov kev xaiv feem ntau suav nrog:

 

Cov Tshuaj Polypropylene (PP): Feem ntau yog cov khoom siv xaiv rau lawv qhov sib npaug zoo ntawm cov khoom thiab kev siv nyiaj tsim nyog. Ansix Tech feem ntau ua haujlwm nrog cov khoom sib xyaw PP uas muaj talc (piv txwv li, 15-25% talc filler) uas ua rau muaj zog, txo qhov warpage, thiab txhim kho kev ruaj khov thermal. Cov tshuaj no kuj tseem yuav suav nrog cov elastomeric modifiers rau kev txhim kho ductility thiab kev tiv thaiv kev cuam tshuam.

 

Acrylonitrile Butadiene Styrene (ABS): Xaiv rau cov ntawv thov uas xav tau qhov ci ntsa iab zoo dua, ruaj khov dua, thiab nplaum xim zoo heev. Nws lub zog cuam tshuam zoo ua rau nws yog qhov kev xaiv txhim khu kev qha rau cov khoom siv ruaj khov.

 

PC/ABS Sib Xyaws: Siv thaum xav tau kev tiv taus cua sov thiab kev tawv siab dua, muab cov qauv kev ua tau zoo tshaj plaws.

 

Rooj 1: Cov Khoom Siv Yas Feem Ntau Rau Cov Rooj Zaum Tes

 

Cov Yam Ntxim Saib Tseem Ceeb ntawm Cov Khoom Siv Rau Kev Kho Kom Zoo Nkauj

Cov Khoom Siv PP Uas Muaj Talc Ua Rau Nws Muaj Zog, Tsis Yooj Yim Yuam Kev, Tiv Thaiv Tau Tshuaj Lom, Thiab Tsim Nyog Tus Nqi. Tus nqi zoo heev, Qhov Loj thiab Xim Tau.

ABS ci ntsa iab, muaj zog cuam tshuam zoo, ruaj khov, yooj yim ua. Qhov chaw tiav zoo, ruaj khov, pleev xim lo tau zoo.

PC/ABS Sib Xyaws Ua los ntawm PC/ABS uas tiv taus kub heev, tawv heev, ruaj khov zoo. Kev ua tau zoo dua rau qhov kub thiab txias lossis qhov cuam tshuam.

Ansix Tech txoj kev paub tob tob nthuav dav mus rau kev sib tham txog cov resins "dav-spec" - cov ntaub ntawv uas muaj kev ua tau zoo dua me ntsis muaj nyob rau ntawm tus nqi qis dua. Lub tuam txhab cov txheej txheem tswj hwm txheej txheem siab heev tuaj yeem them rau qhov sib txawv ntawm cov ntaub ntawv no, xa cov khoom zoo sib xws thiab xa cov khoom siv txuag nyiaj ncaj qha mus rau tus neeg siv khoom.

 

5 Theem 3: Kev Tsim Kho Mould Uas Muaj Kev Ntsuas Zoo Ua Lub Cav Ua Haujlwm Zoo

Cov pwm tsis yog ib yam cuab yeej xwb; nws yog ib lub tshuab ua haujlwm tau zoo, ua haujlwm tau zoo thiab ua tau raws li qhov yuav tsum tau ua uas txiav txim siab qhov zoo ntawm ib feem, qhov ceev ntawm kev tsim khoom, thiab lub neej ntev. Ansix Tech txoj kev tsim pwm ncaj qha txhais cov kev nkag siab txog kev tsim kho kom txuag tau cov nqi rau cov neeg siv khoom.

 

Kev Xaiv Hlau Pwm: Lub tuam txhab ua cov kev xaiv zoo raws li qhov ntau thiab cov khoom siv tsim khoom. Rau kev tsim cov rooj zaum ntau, cov hlau tawv zoo li H13 (48-52 HRC) yog siv rau cov ntxig rau hauv plawv thiab qhov kom tiv taus kev sib txhuam thiab xyuas kom meej tias lub neej tsim khoom ntev. Rau cov ntaub ntawv tsis sib txhuam lossis cov ntim nruab nrab, cov hlau tawv ua ntej xws li P20 muab qhov sib npaug zoo ntawm kev siv tshuab, kev txhuam, thiab tus nqi.

 

Cov Txheej Txheem Txias Tshiab: Kev txias feem ntau siv ntau dua ib nrab ntawm lub sijhawm txhaj tshuaj. Ansix Tech siv cov kav dej txias conformal, tsim los ntawm kev siv tshuab luam ntawv hlau 3D. Tsis zoo li cov kav dej ncaj nraim, cov no ua raws li cov duab ntawm qhov chaw, ua rau muaj kev rho tawm cua sov sai thiab sib xws. Qhov kev tsim kho tshiab no tuaj yeem txo lub sijhawm voj voog los ntawm 15-30%, ncaj qha ua rau cov khoom siv tshuab nce ntxiv thiab txo tus nqi ib feem.

 

Kev Tawm Tsam Zoo Nkauj & Kev Nkag Mus: Vim muaj qhov sib sib zog nqus ntawm cov vaj huam sib luag ntawm lub rooj zaum, Ansix Tech tsim cov pwm nrog cov txheej txheem tawm tsam nyuaj uas ua ke cov kaum sab xis, cov sliders, thiab cov pins ejector tshwj xeeb uas muab tso rau kom ntseeg tau tias qhov chaw tso tawm tsis muaj kev puas tsuaj. Rau kev nkag mus, cov txheej txheem khiav kub, feem ntau nrog kev tswj hwm lub valve sib law liag, yog tus qauv. Lawv tshem tawm cov khib nyiab khiav khov kho, txuag cov khoom siv, thiab tso cai rau kev tswj hwm qhov kev sib law liag kom zoo dua qhov muaj zog thiab qhov zoo nkauj.

 

6 Theem 4: Kev Tswj Xyuas Cov Txheej Txheem Txhaj Tshuaj Molding

Thaum lub pwm raug ntsia lawm, qhov kev tsom mus rau kev paub txog cov txheej txheem. Ansix Tech siv txoj kev tshawb fawb txog kev tsim pwm, tsim kom muaj cov txheej txheem ruaj khov, raws li cov ntaub ntawv es tsis yog cia siab rau tus neeg teb xov tooj lub tswv yim.

 

Lub tuam txhab daws cov teeb meem uas feem ntau ntsib:

 

Cov Cim Dab Dej & Kev Ua Phem: Tswj los ntawm cov qauv siab ntim khoom zoo tshaj plaws thiab kev txias sib xws uas ua rau muaj kev sib txuas lus.

 

Kev Sib Xws ntawm Qhov Loj: Tswj tau los ntawm kev tswj hwm qhov kub ntawm pwm thiab yaj, feem ntau nyob hauv ± 1 ° C, thiab siv cov ntsuas siab ntawm qhov cavity rau lub sijhawm tiag tiag, kev tswj hwm kaw-voj.

 

Kev Txhim Kho Cov Txheej Txheem: Ansix Tech siv cov txheej txheem siab heev, suav nrog AI-tsav cov kab ke thiab cov algorithms, los tshuaj xyuas ntau yam hloov pauv (kub, siab, ceev) tib lub sijhawm. Qhov no tau pom tseeb hauv Porsche pedal project qhov twg kev txhim kho zoo li no txo ​​​​​​qhov hloov pauv tseem ceeb los ntawm 27.6%.

 

Txoj kev tshawb fawb no txo ​​qhov kev siv hluav taws xob, txo cov khoom pov tseg, thiab xyuas kom meej tias txhua qhov txhaj tshuaj ua tau raws li cov lus qhia. Kev koom ua ke ntawm kev siv tshuab robotic rau kev tuav cov khoom ntxiv txhim kho qhov sib xws, tiv thaiv cov khoom me me, thiab ua kom cov khoom siv ua haujlwm tau zoo tshaj plaws (OEE).

 

7 Theem 5: Kev Ua Zoo Uas Muaj Hauv Thiab Kev Xa Khoom Raws Sijhawm Lav

Kev ruaj ntseg zoo ntawm Ansix Tech yog ib qho kev qhuab qhia ua ntej, kev sib koom ua ke, tsis yog kev tshuaj xyuas zaum kawg. Lub kaw lus no tau txais daim ntawv pov thawj ISO 9001: 2015 thiab suav nrog tag nrho lub neej tsim khoom.

 

Kev Tshuaj Xyuas Cov Khoom Siv Tuaj: Kev txheeb xyuas cov ntsuas dej ntws ntawm cov resin yaj thiab cov dej noo.

 

Kev Tshuaj Xyuas Khoom Thawj Zaug (FAI): Kev lees paub tag nrho ntawm cov qauv thawj zaug siv Cov Tshuab Ntsuas Sib Koom Tes (CMM) piv rau cov ntaub ntawv CAD thawj.

 

Kev Tswj Xyuas Txheej Txheem Txheeb Cais (SPC): Kev saib xyuas lub sijhawm tiag tiag ntawm cov qhov loj me tseem ceeb thaum lub sijhawm tsim khoom kom pom thiab kho qhov kev hloov pauv ntawm cov txheej txheem tam sim ntawd.

 

Kev Ntsuas Kev Ua Haujlwm & Kev Ruaj Khov: Cov khoom raug kuaj xyuas kom zoo rau qhov haum, lub zog tuav ntawm qhov clip, thiab qhov zoo ntawm qhov chaw, kom ntseeg tau tias lawv ua tau raws li txhua yam kev xav tau ntawm kev ua haujlwm.

 

Thaum tau txais kev pom zoo, cov khoom siv raug ntim siv cov kev daws teeb meem tsim tshwj xeeb, tiv thaiv - xws li ua npuas dej rov ua dua tshiab lossis cov tais thermoformed - kom tiv thaiv kev khawb thiab kev puas tsuaj thaum thauj mus los. Ansix Tech txoj kev tswj hwm tag nrho cov saw hlau muaj nqis, los ntawm cov khoom siv mus rau pwm mus rau qhov tiav lawm, ua rau muaj kev npaj khoom xa tuaj tsis muaj teeb meem thiab xa khoom sai. Qhov no ua kom ntseeg tau tias muaj kev ntws ntawm cov khoom mus rau kab sib dhos ntawm tus neeg siv khoom, tshem tawm cov teeb meem thiab txhawb nqa cov ntsiab cai tsim khoom tsis muaj zog.

 

8 Cov Txiaj Ntsig Pom Tau thiab Kev Cuam Tshuam Hauv Kev Lag Luam

Ansix Tech txoj kev sib koom ua ke muab cov txiaj ntsig zoo rau cov tuam txhab tsim tsheb. Kev siv lawv lub tswv yim tsis tu ncua ua rau muaj:

 

Txo 15-30% Hauv Lub Sijhawm Tsim Khoom Los Ntawm Kev Txias Txias Thiab Kev Ua Kom Zoo Dua.

 

Kev Txuag Khoom Siv Tseem Ceeb los ntawm cov txheej txheem khiav kub thiab kev tsim khoom zoo tshaj plaws.

 

Cov Nqi Yeem Tau Txais Thawj Zaug Tshaj 99.5%, yuav luag tshem tawm cov nqi pov tseg thiab cov nqi kho dua tshiab.

 

Txo Tus Nqi Tag Nrho ntawm Cov Cheebtsam ntawm 15-20% lossis ntau dua, ua tiav los ntawm kev sib sau ua ke ntawm cov khoom siv, kev ua haujlwm zoo, thiab kev txhim kho cov txiaj ntsig.

 

Rooj 2: Ansix Tech txoj kev txo nqi

Cov txiaj ntsig no tsis yog kev xav xwb; lawv tau ua pov thawj hauv cov haujlwm rau cov thawj coj hauv kev lag luam. Lub tuam txhab txoj haujlwm ntawm Toyota B-pillar sab hauv vaj huam sib luag - ib feem uas muaj qhov nyuaj thiab xav tau zoo ib yam li lub rooj zaum - sawv cev rau qhov muaj peev xwm no, ua tiav kev txuag nyiaj ntau thaum ua tiav tag nrho Toyota cov qauv zoo.

 

Xaus Lus: Tus Nqi Tsim Kho rau Txhua Lub Cheebtsam

Hauv kev sib tw ntawm kev tsim khoom tsheb, qhov twg cov npoo tau raug kev nyuaj siab tas li, Ansix Tech sawv cev rau kev hloov pauv paradigm. Lub tuam txhab tau ua pov thawj tias kev txawj ntse tob, thaum siv txoj hauv kev thoob plaws hauv kev tsim khoom, yog lub cuab yeej muaj zog tshaj plaws rau kev tsim nqi. Los ntawm kev paub txog kev sib cuam tshuam ntawm cov ntaub ntawv tshawb fawb, kev sim digital, cov cuab yeej precision, thiab kev tswj hwm cov txheej txheem ntse, Ansix Tech tsis yog tsuas yog tsim cov rooj zaum tes xwb.

 

Nws tsim kev koom tes raws li kev ntseeg siab tsis muaj kev hloov pauv thiab tus nqi zoo tshaj plaws, xa cov khoom siv uas ua rau cov tuam txhab tsim tsheb muaj peev xwm tsim cov tsheb zoo dua qub. Hauv kev lag luam uas tsom mus rau yav tom ntej, Ansix Tech muab lub hauv paus engineering kom mus txog qhov ntawd, ib qho khoom tsim tau zoo, tsim nyog tus nqi ib zaug.

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Yog tias koj muaj tej yam kev npaj txog lub rooj zaum tes, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb tus CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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