Cov khoom siv kho mob precision

Cov khoom siv kho mob precision

 

Kev Ua Kom Tseeb Hauv Qab Kev Nyuaj Siab: Yuav Ua Li Cas Ansix Tech tab tom hloov kho dua tshiab kev tsim khoom kho mob los ntawm kev txhaj tshuaj molding siab heev

Hauv txoj kev kho mob niaj hnub no uas ntsiag to thiab tsis muaj kab mob, muaj kev hloov pauv ntsiag to. Nws tsis yog coj los ntawm cov kws phais lossis cov kws muag tshuaj xwb, tab sis los ntawm cov engineers thiab cov kws kho tshuab ua haujlwm hauv thaj chaw tshwj xeeb ntawm kev tsim khoom siv kho mob. Nyob rau pem hauv ntej ntawm qhov kev hloov pauv no yog kev lag luam txhaj tshuaj molding, uas muaj lub luag haujlwm tsim cov khoom yas precision uas tsim cov pob txha ntawm kev kuaj mob, kev kho mob, thiab kev cawm neeg txoj sia. Ntawm cov thawj coj uas taug kev hauv qhov xwm txheej nyuaj no yog Ansix Tech, ib lub tuam txhab uas nws qhov project tsis ntev los no los tsim lub valve fluidic tseem ceeb, me me rau lub twj insulin tiam tom ntej ua piv txwv txog kev tsim kho tshuab hnyav, kev lees paub nruj, thiab kev cog lus tsis hloov pauv uas yuav tsum tau ua kom ua tiav hauv daim teb no.

 

Tsab xov xwm no muab kev saib xyuas tshwj xeeb, ua tiav rau hauv Ansix Tech qhov project, piav qhia txog tag nrho txoj kev taug kev los ntawm cov kev cai nruj ntawm kev ua lag luam mus rau kev tsim khoom loj, thiab qhia txog yuav ua li cas kev txhaj tshuaj molding siab heev ua rau yav tom ntej ntawm tshuaj kho mob.

 

Tshooj 1: Qhov Yuav Tsum Tau Ua - Kev Tsim Qauv & Cov Kev Xav Tau ntawm Kev Ua Lag Luam

Lub hauv paus rau txhua yam khoom siv kho mob tsis yog ib daim duab kos, tab sis yog qhov xav tau kev kho mob. Rau Ansix Tech tus neeg siv khoom, qhov xav tau yog lub valve sib dhos rau lub twj tso kua mis insulin uas hnav tau uas xav tau:

 

Kev Ntsuas Me Me: Cov khoom uas muaj kev kam rau siab txog li ± 0.01 hli, tseem ceeb rau kev ntsuas tshuaj microliter kom raug.

 

Kev sib xws ntawm lub cev thiab kev ua kom tsis muaj kab mob: Lub rooj sib dhos yuav tsum tiv taus kev ua kom tsis muaj kab mob ntau zaus (autoclaving, gamma irradiation) yam tsis muaj kev puas tsuaj lossis leaching cov pa phem.

 

Kev Tiv Thaiv Tshuaj: Tsis nkag tau rau cov tshuaj insulin thiab cov tshuaj ntxuav uas ua rau muaj kev kub ntxhov.

 

Kev Ntseeg Tau Kev Ua Haujlwm: Lub neej ua haujlwm ntau tshaj 10,000 zaug yam tsis muaj kev puas tsuaj, vim tias kev ua haujlwm tsis zoo yuav muaj teeb meem loj heev.

 

Txoj Kev Cai Lij Choj: Tsim los ntawm qhov pib kom ua tau raws li FDA 21 CFR Ntu 820 (Kev Tswj Xyuas Qhov Zoo) thiab ISO 13485 cov qauv, xyuas kom meej txoj kev mus rau kev pom zoo los ntawm kev ua lag luam.

 

Cov kev cai no tam sim ntawd tsa qhov project dhau ntawm kev txhaj tshuaj molding ib txwm muaj, muab tso rau hauv thaj chaw ntawm kev txhaj tshuaj molding kev kho mob, qhov twg qhov yuam kev yuav luag xoom.

 

Ntu 2: Lub Hauv Paus - Kev Tshawb Fawb Txog Khoom Siv & Kev Xaiv

Kev xaiv cov khoom siv yog qhov kev txiav txim siab tseem ceeb. Cov engineers ntawm Ansix Tech, siv cov ntaub ntawv loj hauv kev lag luam thiab kev koom tes ntawm cov neeg muab khoom, tau soj ntsuam ntau yam polymers ua tau zoo:

 

PEEK (Polyether Ether Ketone): Tus "txheej txheem kub" rau cov khoom siv cog rau hauv thiab cov khoom siv kub. Nws lub zog tshwj xeeb, kev ntshiab, thiab kev tiv taus tshuaj lom neeg thiab cua sov zoo heev ua rau nws yog tus neeg sib tw zoo tshaj plaws. Qib tshwj xeeb: Victrex PEEK-450G, xaiv rau nws cov yam ntxwv ntws zoo tshaj plaws uas tseem ceeb rau kev sau cov yam ntxwv me me.

 

Polycarbonate Qib Kho Mob (PC-ISO): Ib yam khoom pob tshab, tawv, thiab tua kab mob tau. Qib tshwj xeeb: Covestro Makrolon Rx1805, ua raws li ISO 10993 thiab USP Class VI, muab kev sib npaug zoo heev ntawm kev pom tseeb, lub zog cuam tshuam, thiab kev ua haujlwm tau zoo rau cov khoom vaj khoom tsev.

 

PPSU (Polyphenylsulfone): Paub zoo txog nws qhov kev ruaj khov hydrolytic zoo tshaj plaws thiab pob tshab tom qab autoclaving. Qib tshwj xeeb: Solvay Radel R-5800, xaiv rau cov khoom uas xav tau kev ntxuav ntau zaus nrog dej.

 

Qhov kev xaiv kawg ntawm PEEK rau lub hauv paus valve mechanism yog tsav los ntawm nws qhov kev ua tau zoo tsis muaj qhov sib piv hauv qhov chaw ua haujlwm dynamic, kua-tuav, txawm tias nws cov nqi siab dua thiab cov txheej txheem nyuaj.

 

Ntu 3: Lub Crucible Digital - Prototyping, DFM & Mould Flow Analysis

Ua ntej hlau raug txiav, cov khoom siv nyob hauv lub ntiaj teb digital. Cov txheej txheem ntawm Ansix Tech tau pib nrog daim ntawv qhia txog Kev Tsim Khoom Siv (DFM), uas yog daim ntawv sib koom tes uas tau muab faib rau pab pawg tsim qauv ntawm tus neeg siv khoom. Daim ntawv qhia no tau hais txog tej yam tsis zoo uas yuav tshwm sim los ntawm kev tsim khoom - kev txiav tsis raug, kev hloov pauv ntawm phab ntsa, cov cim dej - thiab cov kev hloov kho uas tau pom zoo kom ua kom muaj peev xwm pwm tau yam tsis muaj kev cuam tshuam rau kev ua haujlwm.

 

Tib lub sijhawm, Mould Flow Analysis (MFA) tau siv. Cov software simulation zoo no tau kwv yees seb PEEK uas yaj yuav ua li cas hauv pwm:

 

Tus Qauv Sau: Xyuas kom meej tias muaj cov plaub hau nyias nyias yam tsis muaj cov ntxiab cua.

 

Kev Txias & Kev Ua Phem: Qauv cov qauv thermal los kwv yees thiab txo qhov kev cuam tshuam ntawm qhov chaw, qhov kev sib tw ntawm kev txhaj tshuaj molding.

 

Qhov Chaw Rooj Vag & Siab: Ua kom qhov chaw nkag ntawm cov yas zoo tshaj plaws kom txo qis kev ntxhov siab thiab cov kab vuam hauv cov chaw kaw tseem ceeb.

 

Qhov theem prototyping virtual no tau txuag tau ntau lub lis piam ntawm lub sijhawm thiab kaum txhiab daus las hauv kev ua haujlwm pwm dua tshiab, hloov qhov kev tsim qauv mus rau hauv tus qauv "npaj pwm".

 

Ntu 4: Lub Plawv Tseem Ceeb - Tsim Pwm & Tsim Khoom

Cov pwm yog $ 200,000+ masterpiece nyob rau hauv qhov chaw ntawm qhov kev siv zog no. Ansix Tech lub tswv yim tsim pwm rau cov khoom siv kho mob precision suav nrog ntau yam tseem ceeb:

 

Kev Xaiv Hlau Pwm: Rau qhov qhov thiab lub plawv, Stavax ESR (Iav Polished Stainless Steel) tau raug xaiv. Nws cov chromium siab ua rau muaj kev tiv thaiv corrosion zoo heev tiv thaiv cov dej txias uas muaj peev xwm thiab ua kom muaj kev txhuam zoo meej, tsis muaj qhov rau kev pom tseeb thiab yooj yim de-molding. Cov ntxig tawv tau ua los ntawm S136H hlau rau kev tiv thaiv kev hnav hauv thaj chaw muaj dej ntws ntau.

 

Kev Tsim Cov Txheej Txheem Tseem Ceeb:

 

Lub Tshuab Txias: Ib qho kev tsim cov kav dej txias uas ua raws li cov qauv, tsim los ntawm kev tsim khoom ntxiv (3D luam ntawv), ua raws li cov duab ntawm qhov khoom. Qhov no muab kev rho tawm cua sov sib npaug, tseem ceeb rau kev txo lub sijhawm voj voog (kev ua haujlwm zoo) thiab tswj kev siv lead ua hauv PEEK (zoo).

 

Lub Tshuab Qhib & Tus Khiav: Ib lub tshuab khiav kub nrog cov qhov koob uas tswj tau qhov kub thiab txias tau teev tseg. Qhov no tshem tawm cov khoom pov tseg (cov khiav txias) thiab tso cai rau kev tswj hwm qhov txhaj tshuaj rau hauv txhua qhov chaw. Lub rooj vag me me tau tsim los kom tawm qhov chaw tawg tsawg kawg nkaus, huv si.

 

Lub Tshuab Rho Tawm: Lub tshuab rho tawm ntau tus pin nrog cov tes tsho rho tawm uas zoo li tus kheej tau tsim los siv lub zog sib npaug zoo rau ntawm qhov chaw mos, tiv thaiv kev cuam tshuam lossis kev puas tsuaj thaum lub sijhawm rho tawm.

 

Cov Teeb Meem Hauv Kev Tsim Pwm: Kev siv Stavax mus rau qhov tseeb ntawm micron thaum tswj hwm qhov tiav ntawm daim iav (Ra

 

Tshooj 5: Kev Tswj Xyuas - Kev Txhaj Tshuaj Molding & Kev Txhim Kho Cov Txheej Txheem

Kev pwm PEEK kho mob yog ib qho kev ua yeeb yam uas muaj ntau yam tsis zoo. Nws qhov kub siab (~ 343 ° C) xav tau cov khoom siv tshwj xeeb, ruaj khov rau qhov kub thiab txias. Cov teeb meem muaj ntau yam:

 

Kev Ruaj Ntseg Dej: PEEK muaj dej noo heev. Txawm tias dej me me los ua rau tawg thiab puas tsuaj. Ansix Tech siv cov tshuab ziab khaub ncaws qhuav heev nrog cov dej noo qis dua -40 ° C.

 

Kev Tswj Xyuas Crystallinity: Cov khoom siv kho tshuab ntawm PEEK nyob ntawm nws qib crystallinity, uas yog tswj los ntawm qhov kub yaj thiab, tshwj xeeb tshaj yog, qhov kub pwm (feem ntau > 160 ° C). Qhov sib txawv ntawm 5 ° C tuaj yeem hloov pauv qhov loj me thiab kev ua tau zoo ntawm qhov khoom.

 

Kev Rov Ua Dua Cov Yam Ntxim Saib Me Me: Kev sau cov yam ntxwv hauv qab millimeter xav tau lub zog txhaj tshuaj thiab qhov ceev ceev heev, sib npaug rau qhov kev pheej hmoo ntawm kev puas tsuaj ntawm cov khoom siv.

 

Kev Txhim Kho Cov Txheej Txheem: Ansix Tech txoj kev qhia yog tsav los ntawm cov ntaub ntawv. Siv cov ntsiab cai Scientific Molding, lawv tsim kom muaj lub qhov rais txheej txheem ruaj khov los ntawm kev sib cais cov hloov pauv:

 

Viscosity Curve: Nrhiav qhov kub yaj zoo tagnrho rau kev ntws tas li.

 

Kev Tshawb Fawb Txog Kev Poob Siab: Txheeb xyuas qhov siab uas xav tau los sau 95-99% ntawm qhov chaw khoob, kom ntseeg tau tias muaj cov txheej txheem ruaj khov.

 

Kev Txias & Crystallization: Ua kom lub sijhawm txias zoo tshaj plaws kom ua tiav lub hom phiaj crystallinity yam tsis tas yuav txi lub sijhawm voj voog.

 

Qhov kev ua kom zoo dua no cuam tshuam ncaj qha rau kev tswj tus nqi. Kev txo qis 10% ntawm lub sijhawm voj voog, ua tiav los ntawm kev tsim kom txias zoo dua thiab kev kho cov txheej txheem, txhais tau tias yuav txo qis tus nqi ntawm cov khoom seem ntau dua li kev tsim khoom ntau lab.

 

Tshooj 6: Daim Ntawv Cog Lus Txog Qhov Zoo - Kev Txheeb Xyuas, Daim Ntawv Pov Thawj & Kev Paub Tseeb

Qhov zoo tsis raug tshuaj xyuas hauv; nws yog ua tiav hauv. Cov txheej txheem txheeb xyuas yog qhov tsis tu ncua:

 

Kev Tshuaj Xyuas Khoom Thawj Zaug (FAI): Siv cov tshuab ntsuas sib koom tes (CMM) thiab cov khoom sib piv optical, txhua qhov ntev ntawm cov khoom piv txwv raug lees paub raws li tus qauv CAD.

 

Kev Txheeb Xyuas Txheej Txheem (IQ/OQ/PQ):

 

Kev Tsim Nyog Rau Kev Teeb Tsa (IQ): Lub tshuab thiab pwm tau sau tseg tias tau teeb tsa kom raug.

 

Kev Tsim Nyog Ua Haujlwm (OQ): Cov txheej txheem molding tau pom tias yuav tsim cov khoom hauv cov lus qhia hauv qab cov kev teeb tsa.

 

Kev Tsim Nyog Ua Tau Zoo (PQ): Kev tsim khoom tas mus li ua pov thawj tias cov txheej txheem ruaj khov thiab rov ua dua tau raws sijhawm, tsim cov khoom rau kev sim.

 

Kev Ntsuas Khoom Siv & Biocompatibility: Daim Ntawv Pov Thawj ntawm Kev Tshuaj Xyuas rau cov resin tau txheeb xyuas. Cov khoom raug xa mus rau ISO 10993 biocompatibility kev sim yog tias xav tau.

 

Kev Tswj Xyuas Txheej Txheem Txheeb Cais (SPC): Thaum lub sijhawm tsim khoom ntau, cov qhov loj me tseem ceeb raug ntsuas tas li, thiab cov ntaub ntawv raug teeb tsa rau ntawm daim ntawv qhia tswj kom pom cov txheej txheem ua ntej nws tsim cov khoom tsis sib xws.

 

Kev Ntim Khoom Hauv Chav Huv Si: Tom qab molding, cov khoom raug tswj hwm hauv Chav Kawm 8 chav huv si, ntxuav ultrasonically, thiab hnab hauv cov ntim khoom huv si, static-dissipative, nrog rau kev taug qab ntau ntawm txhua daim ntawv lo.

 

Tshooj 7: Kev Ceev ntawm Kev Saib Xyuas - Kev Xa Khoom Sai & Kev Koom Ua Ke Tag Nrho

Rau ib lub tuam txhab kho mob uas pib ua lag luam, lub sijhawm mus rau kev ua lag luam yog qhov tseem ceeb. Ansix Tech's "Kev Xa Khoom Sai" protocol ua rau lub sijhawm luv dua yam tsis muaj kev cuam tshuam cov kauj ruam:

 

Kev Tsim Kho Ua Ke: DFM, kev xaiv cov khoom siv, thiab kev tsim pwm ua ntej pib thaum tus neeg siv khoom tsim tiav.

 

Kev Sim Digital Twin & Virtual: Kev Tshawb Fawb Txog Mold Flow ua haujlwm ua thawj qhov kev sim, txheeb xyuas cov teeb meem ua ntej hlau.

 

Kev Tswj Xyuas Qhov Project: Ib tus neeg sib txuas lus ua haujlwm rau txhua yam kev ua ub no—tsim qauv, tshuab, pwm, thiab ua kom zoo—kom muaj kev sib txuas lus zoo thiab txiav txim siab sai.

 

Cov Qauv Tsim Khoom & Cov Ntawv Pov Thawj: Cov kev sim pwm thawj zaug tsim cov khoom uas tuaj yeem siv rau kev sim ua haujlwm thiab kev xa mus rau cov kev cai lij choj, ua kom txoj hauv kev ntawv pov thawj sai dua.

 

Tshooj 8: Cov Lus Cog Tseg ntawm Ansix Tech - Kev Ntseeg Tau, Tus Nqi & Kev Siv Dav Dav

Ansix Tech txoj kev paub dhau los npog ntau yam kev siv kho mob: cov cuab yeej phais, cov thawv kuaj mob, cov khoom xa tshuaj, cov khoom siv hnav tau, thiab cov khoom siv ib zaug xwb. Hauv txhua qhov, lawv cov lus pom zoo muaj txiaj ntsig meej: Kev txo nqi tseem ceeb los ntawm kev txawj ntse Holistic.

 

Kev Txhim Kho Cov Khoom Siv: Kev coj cov neeg siv khoom mus rau qhov tsim nyog tshaj plaws, tsis yog tsuas yog cov khoom kim tshaj plaws xwb, tuaj yeem txuag tau 20-40% ntawm cov nqi khoom siv raw.

 

Kev Ua Haujlwm Zoo: Lawv tsom mus rau kev tshawb fawb molding thiab kev tsim pwm (xws li conformal txias) tsav lub sijhawm voj voog thiab tus nqi pov tseg, qhov tseem ceeb ntawm tus nqi ib chav.

 

Kev Ua Tau Zoo Thaum Pib: Los ntawm kev nqis peev ua ntej hauv DFM thiab MFA, lawv zam kev raug nqi loj heev thiab kev ncua sijhawm ntawm kev hloov pwm, xa kev ntseeg tau txij li thawj zaug txhaj tshuaj.

 

"Peb txoj kev cog lus yog ua ntau tshaj li tus neeg muag khoom; peb yog tus khub koom tes hauv kev ua kom raug," tus thawj coj ntawm Ansix Tech Project hais. "Peb nkag siab tias cov khoom peb ua tsis yog yas xwb - lawv yog ib feem ntawm lub kaw lus uas cuam tshuam rau tib neeg lub neej. Peb txoj kev ua haujlwm engineering, txij li kev tshawb fawb txog cov khoom siv mus rau kev ntim khoom kawg, yog peb txoj kev cog lus los muab kev ntseeg siab tsis yog tsuas yog muaj txiaj ntsig zoo xwb, tab sis kuj muaj txiaj ntsig zoo, kom ntseeg tau tias peb cov neeg siv khoom tuaj yeem xa cov kev daws teeb meem kev kho mob tshiab thiab pheej yig."

 

Nyob rau hauv lub caij nyoog uas kev kho mob thev naus laus zis nce qib sai heev, lub peev xwm los txhais cov qauv tsim ci ntsa iab rau hauv qhov tseeb txhim khu kev qha, tsim ntau yam yog qhov tseem ceeb heev. Los ntawm cov haujlwm zoo li lub twj tso kua mis insulin precision, Ansix Tech qhia tau hais tias kev lag luam txhaj tshuaj molding, uas muaj cov khoom siv siab heev, cov cuab yeej digital, thiab kev txawj ntse tob, tsis yog tsuas yog txhawb nqa kev tsim kho tshiab hauv kev kho mob xwb - nws tseem ceeb heev rau nws.

 

 

Ansix Tech Co Ltd

Yog tias koj muaj cov phiaj xwm ntsig txog cov khoom siv kho mob, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav hloov koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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