lub tshuab luam ntawv nozzle

lub tshuab luam ntawv nozzle

 

Kev Ua Kom Tseeb Hauv Kev Tsim Khoom: Yuav Ua Li Cas Ansix Tech Masters Txhaj Tshuaj Molding rau Cov Tshuab Luam Ntawv Nozzles

SHENZHEN, Suav teb - Hauv lub ntiaj teb kev tsim khoom siab heev, lub tshuab luam ntawv nozzle txo hwj chim yog qhov txuj ci tseem ceeb ntawm micro-engineering. Txawm hais tias nws yog lub inkjet nozzle phaj coj cov picoliter droplets lossis qhov kub ntawm lub tshuab luam ntawv 3D extruding molten filament, qhov khoom no dictates qhov zoo ntawm kev luam ntawv, ceev, thiab kev ntseeg siab. Tom qab qhov xwm txheej, ib qho kev lag luam tshwj xeeb ntawm kev txhaj tshuaj molding ua haujlwm los tsim cov khoom no ntawm qhov ntsuas, sib npaug qhov tseeb heev nrog kev lag luam muaj peev xwm.

 

Nyob rau pem hauv ntej yog Ansix Tech, ib lub tuam txhab tsim khoom cog lus uas tau tsim ib lub niche los ntawm kev txawj ntse ntawm kev txhaj tshuaj molding ntawm lub tshuab luam ntawv nozzles. Tau ntau tshaj kaum xyoo, lub tuam txhab tau koom tes nrog OEMs hauv kev luam ntawv thiab kev tsim khoom ntxiv, hloov cov qauv tsim nyuaj rau hauv cov khoom tsim ntau, cov khoom tsim tau zoo. Tsab xov xwm no delves rau hauv Ansix Tech txoj hauv kev holistic, los ntawm kev tsim thawj zaug mus rau kev xa khoom sai, thiab tshuaj xyuas seb lub tuam txhab siv cov ntaub ntawv tshawb fawb, kev sim siab heev, thiab kev ua kom zoo dua qub los xa cov kev ntseeg siab thiab kev txuag nyiaj ntau rau nws cov neeg siv khoom.

 

1. Kev Xav Tau Hauv Kev Ua Lag Luam thiab Khoom cov qauv: Qhov Xav Tau Kev Ntsuas Tseeb

Cov kev cai ua haujlwm rau cov tshuab luam ntawv nozzles yog nruj heev. Ib lub phaj inkjet nozzle yuav muaj ntau lub qhov ntawm kaum ob mus rau ntau pua qhov, txhua lub me me li 50 microns hauv txoj kab uas hla, xav tau qhov tseeb ntawm sub-micron. Rau 3D tshuab luam ntawv hot-ends, lub nozzle yuav tsum tiv taus qhov kub tas mus li tshaj 300 ° C thaum tswj kev ruaj khov thiab kev tiv thaiv kev hnav. Cov kev cai ua lag luam feem ntau suav nrog:

 

Qhov Tseeb ntawm Qhov Ntev: Cov yam ntxwv tseem ceeb xws li txoj kab uas hla ntawm qhov orifice, cylindricity, thiab pitch yuav tsum tau tuav kom raug qhov kam rau feem ntau hauv ± 5 microns.

 

Kev Tiv Thaiv Kub thiab Tshuaj Lom Zem: Cov ntaub ntawv yuav tsum tiv taus kev puas tsuaj los ntawm cua sov, kev nkag mus, thiab kev tawm tsam tshuaj lom neeg los ntawm cov kua mem lossis yajD Yas.

 

Lub Zog Kho Tshuab: Cov khoom yuav tsum muaj lub zog siab thiab tiv taus kev qaug zog kom nyiaj tau ntau zaus.

 

Qhov Chaw Tiav: Cov chaw du thiab tsis muaj qhov tsis zoo yog qhov tseem ceeb los tiv thaiv kev txhaws thiab xyuas kom meej tias cov kua dej ntws tas li.

 

Feem ntau cov haujlwm ntawm Ansix Tech ua raws li cov qauv zoo thoob ntiaj teb xws li ISO 9001 thiab cov txheej txheem kev lag luam tshwj xeeb. Cov txheej txheem kev pom zoo rau qhov chaw tsim khoom (PPAP), suav nrog kev tsim qauv pov thawj (DV) thiab kev tsim khoom pov thawj (PV), ua kom txhua pawg ua tau raws li cov neeg siv khoom qhov tseem ceeb rau qhov zoo (CTQ) ua ntej pib tsim khoom loj.

 

2. Los ntawm Daim Qauv Qauv mus rau Qauv Qauv: Tsim rau Kev Tsim Khoom (DFM) thiab Kev Pom Zoo

Txoj kev taug kev pib nrog kev tshuaj xyuas DFM ua ke. Cov engineers ntawm Ansix Tech tshuaj xyuas tus neeg siv khoom tus qauv 3D, txheeb xyuas cov teeb meem pwm xws li kev hloov pauv ntawm phab ntsa-thickness, cov cim dab dej, thiab cov kab vuam. "Peb lub hom phiaj yog tsim rau kev tsim khoom yam tsis muaj kev cuam tshuam rau kev ua haujlwm," Li Wei, Ansix Tech's Head of Engineering hais. "Feem ntau, lub kaum sab xis me me lossis kev hloov kho radius tuaj yeem txhim kho pwm thiab qhov zoo ntawm ib feem."

 

Qhov tseem ceeb rau theem no yog kev tshuaj xyuas pwm-flow siv software xws li Autodesk Moldflow lossis Moldex3D. Kev sim ua piv txwv kwv yees qhov ntws ntawm cov yas molten los ntawm qhov pwm qhov, qhia txog qhov muaj peev xwm luv luv, cov ntxiab cua, thiab warpage. Rau lub tshuab luam ntawv 3D nozzle, kev tshawb fawb qhia tau tias cov txheej txheem molding thawj zaug ua rau qhov chaw txhaj tshuaj cylindricity ntawm 4.7647 hli, tshaj qhov txwv tsim ntawm 4.0 hli. Los ntawm kev sim ua piv txwv thiab kev sim orthogonal array, cov txheej txheem zoo tshaj plaws (lub sijhawm txhaj tshuaj 0.8 s, lub sijhawm ntim 10 s, pwm kub 140 ° C, yaj kub 330 ° C) txo cylindricity mus rau 3.3064 hli, kev txhim kho 30.6%. Qhov kev lees paub virtual no txo ​​​​​​qhov kev sim thiab qhov yuam kev kim heev thaum lub sijhawm sim cov cuab yeej lub cev.

 

Cov qauv tsim tawm ces raug tsim los ntawm kev siv cov pwm uas raug tshuab ua kom raug lossis, rau cov yam ntxwv me me uas nyuaj, los ntawm cov txheej txheem siab heev xws li Laser-LIGA. Cov qauv tsim tawm no raug kuaj xyuas kom zoo rau qhov tseeb ntawm qhov ntev, qhov poob siab, thiab kev hloov pauv thermal ua ntej siv cov cuab yeej puv ntoob.

 

3. Cov Qauv Khoom Siv: Xaiv Cov Polymer Zoo

Kev xaiv cov khoom siv yog qhov tseem ceeb rau kev ua tau zoo thiab tus nqi. Ansix Tech soj ntsuam ntau yam thermoplastics ua tau zoo, feem ntau siv ntau yam kev txiav txim siab ntau yam (MCDM) uas ntsuas cov yam xws li kev ua tau zoo ntawm thermal, kev tiv thaiv kev hnav, tus nqi, thiab kev siv tshuab.

 

Rau cov tshuab luam ntawv nozzles, cov kev xaiv khoom siv feem ntau suav nrog:

 

Cov Iav-Fiber Reinforced Polyphenylene Sulfide (PPS): Ib qho khoom siv rau 3D printer hot-ends. PPS muaj kev ruaj khov zoo heev (siv tas mus li txog li 220 ° C), hluav taws kub tsis kam, thiab tshuaj lom neeg zoo heev. Cov iav fibers ua rau muaj kev tawv thiab txo qhov warpage, txawm hais tias kev tswj hwm kev taw qhia fiber yog qhov tseem ceeb rau kev tswj qhov ntev.

 

Cov Khoom Siv Liquid Crystal Polymer (LCP): Siv rau hauv cov phaj inkjet nozzle uas muaj qhov tseeb heev vim nws muaj peev xwm ntws tau zoo heev hauv cov phab ntsa nyias, muaj kev ruaj khov ntawm qhov ntev, thiab muaj qhov coefficient ntawm kev nthuav dav thermal qis. Nws tso cai rau kev rov ua dua ntawm cov yam ntxwv me me li 50-micron qhov.

 

Polyether Ether Ketone (PEEK): Siv rau hauv cov ntawv thov kub thiab txias uas xav tau tshaj plaws, muab cov khoom siv kho tshuab zoo tshaj plaws thiab tiv taus kev hnav siab tshaj 250 ° C.

 

Polypropylene (PP): Qee zaum siv rau cov khoom siv inkjet pheej yig dua, raws li tau hais tseg hauv kev tshawb fawb micro-molding qhov twg PP tau ua tiav molded rau hauv cov yeeb yaj kiab nyias nrog micro-through qhov.

 

Cov pab pawg tshawb fawb txog cov khoom siv ntawm Ansix Tech feem ntau pom zoo cov qib tshwj xeeb—xws li 40% PPS uas muaj iav puv—thiab koom tes nrog cov neeg muab khoom siv resin los tsim cov tshuaj sib xyaw ua ke uas sib npaug kev ua tau zoo nrog kev ua haujlwm tau yooj yim, uas cuam tshuam ncaj qha rau tus nqi kawg.

 

4. Lub Plawv ntawm Cov Txheej Txheem: Kev Tsim Pwm Uas Muaj Kev Ntsuas Zoo

Cov pwm yog lub hauv paus tseem ceeb ntawm kev txhaj tshuaj molding zoo. Rau cov tshuab luam ntawv nozzles, kev tsim pwm yog qhov nyuaj heev.

 

Kev Xaiv Hlau Pwm: Cov ntxig rau hauv plawv thiab qhov chaw feem ntau yog ua los ntawm cov hlau cuab yeej tawv xws li Stavax (AISI 420) lossis Mirrax (rau kev tiv thaiv xeb) kom siv tau ntev. Rau cov yam ntxwv me me, cov ntxig yuav raug tsim los ntawm carbide rau kev tiv thaiv kev hnav hnyav heev.

 

Cov Txuj Ci Tsim Khoom Me Me: Kev tsim cov kab ntawm cov koob me me rau cov qhov nozzle yog qhov nyuaj tshaj plaws. Ansix Tech siv cov thev naus laus zis tsim khoom sib xyaw, xws li kev sib xyaw LIGA (Lithographie, Galvanoformung, Abformung) los tsim cov electrodes meej, uas tom qab ntawd siv rau hauv Micro-Electrical Discharge Machining (M-EDM) los rhuav cov qhov kawg rau hauv cov hlau pwm nrog kev sib dhos siab.

 

Lub Tshuab Gating thiab Runner: Txhawm rau kom txo cov khoom pov tseg thiab xyuas kom meej tias muaj kev sib npaug ntawm kev sau, Ansix Tech feem ntau siv cov tshuab hot-runner, suav nrog cov tshuab micro-hot runners rau cov khoom me me. Cov tshuab valve-gate muab kev tswj hwm meej ntawm cov txheej txheem sau kom tsis txhob muaj cov kab vuam hauv cov chaw tseem ceeb.

 

Lub Tshuab Txias: Kev txias zoo yog qhov tseem ceeb rau lub sijhawm voj voog thiab qhov ruaj khov ntawm qhov ntev. Cov kav dej txias uas ua raws li qhov nkhaus ntawm qhov khoom, tau tsim los ntawm kev simulation kom ntseeg tau tias muaj cua sov sib npaug, tshwj xeeb tshaj yog qhov tseem ceeb rau cov qauv nozzle nyias-phab ntsa.

 

Lub Tshuab Tshem Tawm: Vim tias cov phaj nozzle nozzle muaj qhov tsis zoo, kev tshem tawm yuav tsum tau sib npaug zoo kom tsis txhob muaj kev cuam tshuam. Lub kaw lus ntawm cov koob ejector lossis cov tes tsho ejectors uas tau ua haujlwm zoo yog tsim los siv lub zog sib npaug.

 

5. Kev Tshawb Fawb Txog Kev Tsim Khoom thiab Kev Ua Khoom

Txoj kev los ntawm kev tsim pwm mus rau kev tsim khoom ruaj khov yog fraught nrog cov teeb meem.

 

Kev Sau Cov Phab Ntsa Nyias: Cov polymer yaj tuaj yeem khov ua ntej lub sijhawm ua ntej sau cov ntu nyias nyias (piv txwv li, lub phaj nozzle tuab 50-micron). Tsuas yog nce qhov ceev ntawm kev txhaj tshuaj feem ntau ua tsis tiav. Ansix Tech siv cov pwm hloov pauv sai, qhov twg cov pwm raug cua sov rau qhov kub siab dua qhov chaw hloov pauv iav ntawm polymer (Tg) ua ntej txhaj tshuaj, tom qab ntawd txias sai rau kev tawm. Kev tshawb fawb pom zoo kom qhov kub ntawm pwm 10–15 ° C siab dua Tg rau kev sau tag nrho cov yam ntxwv me me no.

 

Kev Ntsws thiab Kev Ntsws: Kev txias sib txawv thiab cov khoom siv anisotropy (tshwj xeeb tshaj yog nrog cov fibers) ua rau ntsws, cuam tshuam ncaj qha rau qhov loj me xws li txoj kab uas hla ntawm lub qhov. Cov txheej txheem vario-thermal nws tus kheej cuam tshuam rau kev ntsws; kev tshawb fawb qhia tau tias thaum qhov kub ntawm pwm siab dua pab txhawb kev sau, nws tuaj yeem ua rau lub qhov ntsws ntau ntxiv. Ansix Tech siv kev simulation los nrhiav qhov sib npaug zoo tshaj plaws.

 

Kev Ua Phem thiab Kev Hnav: Kev ua cov khoom kub thiab cov khoom siv abrasive xws li PPS uas muaj iav yuav tsum tau muaj cov ntsia hlau thiab cov khoom siv hauv lub tshuab txhaj tshuaj kom tiv thaiv kev hnav ntau dhau thiab kev ua qias tuaj.

 

6. Kev Txhim Kho Cov Txheej Txheem Txhaj Tshuaj Molding

Thaum cov pwm tau ua pov thawj lawm, qhov kev tsom mus rau kev ua kom zoo dua qub rau kev ua haujlwm kom zoo thiab tswj tus nqi.

 

Kev Txhim Kho Cov Qauv: Raws li tau pom hauv kev tshawb fawb txog lub tshuab luam ntawv 3D nozzle, Ansix Tech siv kev tsim qauv ntawm kev sim (DOE) los txheeb xyuas cov qauv uas muaj feem cuam tshuam tshaj plaws. Rau qhov cylindricity ntawm lub nozzle, lub sijhawm txhaj tshuaj thiab lub siab ntim khoom tau pom tias muaj qhov cuam tshuam loj tshaj plaws, thaum qhov kub yaj muaj qhov cuam tshuam tsawg dua. Kev xauv cov qauv zoo no ua kom muaj qhov zoo sib xws.

 

Txo Lub Sijhawm Ua Haujlwm: Txhua ob vib nas this uas txuag tau hauv lub voj voog txhais tau tias tus nqi qis dua rau ib feem. Kev ua kom lub sijhawm txias zoo tshaj plaws los ntawm kev tsim cov pwm txias zoo tshaj plaws, txo lub sijhawm ntim khoom los ntawm kev lees paub los ntawm kev tshawb fawb, thiab kev siv tshuab tshem tawm cov khoom yog cov tswv yim tseem ceeb.

 

Txo Cov Khoom Siv Uas Tsis Tau Ua: Los ntawm kev ua tiav cov txheej txheem ruaj khov nrog cov txiaj ntsig siab thawj zaug, Ansix Tech txo cov nqi ntawm cov khoom siv uas tsis tau ua thiab rov ua dua. Kev saib xyuas cov txheej txheem tiag tiag (piv txwv li, siv cov ntsuas siab ntawm qhov chaw) tso cai rau kev cuam tshuam tam sim ntawd yog tias cov txheej txheem poob qis.

 

7. Kev Tswj Xyuas Zoo thiab Kev Tswj Xyuas

Qhov zoo tsis muaj kev sib tham. Ansix Tech lub kaw lus tswj xyuas zoo suav nrog kev tshuaj xyuas txhua theem.

 

Kev Tshuaj Xyuas Cov Khoom Siv Tuaj: Cov khoom siv resin raug txheeb xyuas cov khoom tseem ceeb.

 

Kev Tswj Xyuas Hauv Txheej Txheem: Cov qhov loj me tseem ceeb raug ntsuas siv cov tshuab pom kev tsis siv neeg lossis cov tshuab ntsuas sib koom ua ke (CMM) ntawm cov zaus teev tseg. Cov duab qhia txog kev tswj xyuas txheej txheem suav lej (SPC) taug qab cov hloov pauv tseem ceeb kom ntseeg tau tias cov txheej txheem tseem tswj tau.

 

Kev Tshuaj Xyuas Zaum Kawg: Kev tshuaj xyuas zaum kawg suav nrog kev tshuaj xyuas 100% pom kev rau qhov tsis zoo ntawm qhov chaw thiab kev sim ua haujlwm (piv txwv li, kev sim ntws rau cov phaj nozzle) ntawm qhov kev kuaj raws li cov qauv AQL (Theem Zoo Txais Tau).

 

8. Ntim Khoom thiab Xa Khoom Sai

Kauj ruam kawg yog tiv thaiv cov khoom ua tiav lawm. Cov nozzles raug ntim rau hauv cov tais lossis daim kab xev uas tiv thaiv kev puas tsuaj thiab kev ua qias tuaj thaum lub sijhawm tuav thiab xa khoom. Ansix Tech lub kaw lus logistics sib xyaw ua ke, feem ntau txuas nrog cov txheej txheem ERP ntawm cov neeg siv khoom, ua rau muaj kev xa khoom raws sijhawm (JIT), txo cov nqi khoom muag rau cov neeg siv khoom thiab ua tiav cov lus cog tseg xa khoom sai.

 

9. Ansix Tech's Value Proposition: Kev Paub Dhau Los thiab Kev Ua Tus Thawj Coj Tus Nqi

Ansix Tech txoj kev paub tob hauv kev lag luam yog nws cov khoom muaj nqis tshaj plaws. Tau dhau los ntawm kev nyuaj ntawm micro-molding, kev ua cov khoom siv kub siab, thiab kev ua cov cuab yeej ua haujlwm siab heev rau ntau tshaj kaum xyoo, lub tuam txhab tau tsim ib qho chaw khaws cia ntawm kev paub uas txo cov kev pheej hmoo rau nws cov neeg siv khoom.

 

Qhov kev txawj ntse no txhais tau ncaj qha mus rau kev txo nqi ntau rau cov neeg siv khoom los ntawm ntau txoj hauv kev tseem ceeb:

 

Kev Xaiv Khoom Siv Txawj Ntse: Los ntawm kev pom zoo qib khoom siv pheej yig tshaj plaws uas ua tau raws li txhua qhov kev xav tau ua haujlwm - zam kev ua kom pom tseeb dhau - Ansix Tech txo qhov feem ntau ntawm tus nqi: cov khoom siv raw.

 

Kev Ua Haujlwm Zoo Uas Muaj Feem Cuam Tshuam Los Ntawm Cov Txheej Txheem: Los ntawm kev sim ua thiab DOE, lub tuam txhab txo lub sijhawm ua haujlwm, txo kev siv hluav taws xob, thiab ua tiav cov nqi pov tseg ze li xoom. Kev txo 30% ntawm lub sijhawm ua haujlwm, raws li tau ua tiav hauv rooj plaub kev ua kom zoo dua ntawm lub nozzle, ncaj qha txo cov nqi tsim khoom ib feem.

 

Kev Siv Tau Ntev: Kev tsim pwm kws tshaj lij, kev xaiv hlau, thiab cov txheej txheem txij nkawm ua rau lub neej pwm ntev dua, txo cov peev txheej cuab yeej ntau lab zaug, uas txo cov nqi cuab yeej ib feem.

 

Kev Ua Tau Zoo Thaum Ua Ntej: Ib qho txheej txheem ruaj khov uas tau lees paub hauv online thiab lub cev ua kom ntseeg tau tias cov khoom seem raug thawj zaug, tshem tawm cov nqi zais ntawm kev ua tsis tiav zoo, kev ua haujlwm dua, thiab kev xa khoom qeeb.

 

"Peb lub hom phiaj yog ua tus khub tiag tiag, tsis yog tsuas yog tus neeg muag khoom xwb," CEO Stephen hais. "Peb nqis peev rau hauv cov thev naus laus zis siab heev thiab kev nkag siab tob txog cov txheej txheem tsis yog rau nws tus kheej xwb, tab sis kom xa kev ntseeg siab thiab tus nqi. Los ntawm kev tswj hwm txhua qhov sib txawv - los ntawm cov polymer molecule mus rau lub thawv xa khoom - peb muab rau peb cov neeg siv khoom kom muaj kev sib tw los ntawm kev zoo tshaj plaws thiab tus nqi qis dua ntawm kev muaj."

 

Xaus lus

Hauv lub ecosystem nyuaj ntawm kev tsim cov tshuab luam ntawv, kev txhaj tshuaj molding ntawm cov nozzles sawv cev rau qhov siab tshaj plaws ntawm kev tsim kho precision. Ansix Tech tau tso nws tus kheej ua tus thawj coj hauv qhov chaw no los ntawm kev puag ncig tag nrho cov saw hlau nrog kev siv tshuab, kev siv cov neeg siv khoom. Los ntawm kev sib xyaw ua ke kev sim siab heev, kev tshawb fawb txog cov khoom siv, kev tsim cov cuab yeej precision, thiab kev ua haujlwm zoo los ntawm cov ntaub ntawv, lub tuam txhab ua ntau dua li tsuas yog tsim cov khoom seem - nws xa cov kev daws teeb meem uas txhim kho kev ua tau zoo thiab tsav cov nqi. Raws li qhov kev thov rau kev daws teeb meem siab dua, kev luam ntawv sai dua, thiab cov khoom siv ruaj khov dua loj hlob, cov neeg koom tes zoo li Ansix Tech, nrog lawv txoj kev cog lus rau kev tsim kho tshiab thiab kev ua haujlwm zoo, yuav tseem ceeb rau kev nce qib ntawm kev lag luam.

Ansix Tech Co Ltd

Yog tias koj muaj tej yam kev npaj txog lub tshuab luam ntawv nozzle, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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