Sinotruk rearview iav puag qis tiv thaiv npog pwm
Sinotruk daim iav saib tom qab lub hauv paus tiv thaiv qis dua cTshaj pwm
Kev Ua Zoo Tshaj Plaws Hauv Engineering: Yuav Ua Li Cas Ansix Tech Masters Precision rau Cov Tsheb Thauj Khoom Hnyav
Hauv lub ntiaj teb kev tsim tsheb lag luam uas nyuaj heev, txhua yam khoom yuav tsum tiv taus kev co tsis tu ncua, huab cua hnyav, thiab kev siv hnyav. Lub iav saib tom qab, uas yog qhov tseem ceeb rau kev nyab xeeb, tsuas yog muaj zog npaum li qhov uas khi nws rau lub tsheb. Rau lub iav saib tom qab Sinotruk lub hauv paus tiv thaiv qis dua, qhov no txhais tau tias tsim cov pwm uas tuaj yeem tsim cov khoom sib xyaw ua ke kev ua haujlwm zoo, kev haum raug, thiab kev siv nyiaj tsim nyog. Nov yog zaj dab neeg ntawm Ansix Tech siv ntau xyoo ntawm kev txhaj tshuaj molding los ua tus thawj coj ntawm qhov kev sib tw no, qhia tau tias kev tsim kho ntse los ntawm hauv av yog qhov tseem ceeb rau kev xa cov kev ntseeg siab thiab tus nqi tsis sib xws.
Daim Qauv Qauv: Qhov twg Kev Tsim Qauv Sib Tw Nrog Kev Tsim Khoom
Qhov project no tsis yog pib nrog hlau, tab sis nrog kev simulation. Lub hau tiv thaiv yog ib feem nyuaj, muaj ntau qhov chaw mounting, qhov chaw sealing tseem ceeb, thiab qhov loj, tsis muaj kev txhawb nqa uas yuav tsum tiv taus kev co. Ansix Tech cov engineers tau pib cov txheej txheem nrog kev tshuaj xyuas Design for Manufacturability (DFM), tshuaj xyuas cov qauv 3D kom paub txog cov teeb meem pwm xws li cov cim dej, warpage, thiab cua ntes.
Cov kev hloov pauv tseem ceeb tau ua thaum ntxov:
Phab Ntsa Thickness Sib Xws: Tswj kom muaj phab ntsa tuab sib xws ntawm 2.8 hli, raws li pom zoo rau Yas Abs, yog qhov tseem ceeb heev. Qhov twg cov tav yog qhov tsim nyog rau kev tawv, lawv cov tuab tau raug tswj kom zoo rau 50-60% ntawm phab ntsa tseem ceeb kom tiv thaiv kev poob.
Lub kaum sab xis ntawm cov pwm: Txhua lub ntsej muag ntsug tau tsim nrog lub kaum sab xis tsawg kawg 1.5° kom ntseeg tau tias cov pwm huv si thiab tsis muaj kev puas tsuaj.
Radii thiab Kev Txhawb Nqa: Cov ces kaum ntse ntse tau hloov nrog radii ntawm 0.5T (sab hauv) thiab 1.5T (sab nraud) los txhim kho cov khoom siv ntws thiab txo cov kev ntxhov siab. Ib lub network ntawm 16 lub pob txhawb nqa uas tau muab tso rau hauv qhov chaw zoo tau koom ua ke los txhawb lub zog yam tsis ntxiv cov tuab pov tseg.
Ua ke nrog DFM, cov engineers tau ua qhov kev tshuaj xyuas dynamic modal siv finite element analysis (FEA) software. Qhov no simulate qhov kev ntxhov siab ntawm qhov chaw nyob rau hauv txoj kev co, kom ntseeg tau tias tus qauv tsim yuav ua tau raws li Sinotruk cov qauv ruaj khov, qhov twg cov khoom yuav tsum tiv taus ntau teev ntawm kev sim zaus resonance yam tsis muaj kev puas tsuaj.
Lub Digital Forge: Kev Ua Qauv Siab Tshaj Plaws Ua Rau Txoj Kev
Ua ntej ib lub hlau raug txiav, cov pwm tau nyob thiab ua pa hauv lub ntiaj teb digital. Ansix Tech siv Moldex3D Flow analysis los simulate tag nrho cov txheej txheem txhaj tshuaj. Cov cuab yeej CAE muaj zog no tau muab kev nkag siab tob txog kev taug kev ntawm kev yaj, uas tso cai rau cov engineers kwv yees thiab tshem tawm cov qhov tsis zoo hauv online.
Rooj 1: Cov Txiaj Ntsig thiab Kev Dais Teeb Meem ntawm Kev Tshawb Fawb Txog Pwm
Lub sijhawm ua qauv virtual no yog qhov uas Ansix Tech ua tau zoo heev hauv kev txuag nqi thiab lub sijhawm. Los ntawm kev txheeb xyuas cov teeb meem digital, lub tuam txhab zam kev siv lub voj voog kim heev ntawm "txiav-sim-kho" nrog cov hlau tiag tiag, txo cov khoom pov tseg thiab lub sijhawm ua tiav.
Lub Plawv ntawm Cov Cuab Yeej: Kev Tsim Pwm Zoo thiab Kev Xaiv Hlau
Nrog kev tsim qauv qhov chaw uas tau lees paub, qhov kev tsom mus rau kev tsim cov pwm uas yuav ua rau nws muaj sia nyob. Txhua lub kaw lus hauv cov cuab yeej tau tsim los rau qhov tseeb, ruaj khov, thiab ua haujlwm tau zoo.
- Hlau Core & Cavity:
Rau Sinotruk lub pwm npog, Ansix Tech tau xaiv cov hlau pwm P20 uas tau ua ntej lawm rau cov tub ntxhais thiab cov qhov. Qhov kev xaiv no sib npaug ntau yam tseem ceeb:
Kev Siv Tau: P20 yooj yim rau kev siv tshuab thiab txhuam, uas ua rau kev tsim cov duab geometries sai dua.
Kev Ruaj Khov: Nrog rau qhov tawv txaus (feem ntau HRC 30-36), nws muaj kev tiv thaiv zoo heev rau kev hnav thiab kev puas tsuaj los ntawm cov yas uas muaj iav, ua kom lub neej ntev rau cov khoom ntim ntau.
Kev Siv Nyiaj Zoo: Nws muab qhov sib piv ntawm kev ua tau zoo thiab tus nqi, zam kev siv nyiaj ntau ntawm cov hlau cuab yeej tawv xws li H13 tshwj tsis yog tias tsim nyog kiag li.
- Lub Tshuab Txias - Tus yuam sij rau Lub Sijhawm voj voog:
Feem ntau kev txias yog siv ntau tshaj ob feem peb ntawm lub voj voog txhaj tshuaj. Ansix Tech tau siv lub tshuab ua kom txias conformal. Tsis zoo li cov channel ncaj nraim, cov channel conformal tau tsim los ua raws li cov duab ntawm qhov chaw ntawm qhov deb sib xws. Cov thev naus laus zis no, ua los ntawm kev luam ntawv hlau 3D lossis kev siv tshuab tshwj xeeb, ua rau:
Kev rho tawm cua sov sib xws dua, txo cov chaw kub heev.
Kev txo lub sijhawm txias kom txog li 30%.
Txo qhov kev tawg ntawm qhov chaw thiab kev ntxhov siab sab hauv, ua rau muaj kev ruaj khov ntawm qhov ntev.
- Lub Gating & Runner System:
Ib lub tshuab khiav txias nrog lub rooj vag sab uas tau teeb tsa zoo tau raug xaiv. Txoj hauv kev no yog qhov zoo tshaj plaws rau qhov geometry ntawm qhov khoom thiab cov khoom siv ABS. Lub rooj vag sab muab qhov sib npaug ntawm kev tswj kev sau zoo thiab yooj yim tshem tawm (tshem tawm) tom qab molding. Lub txoj kab uas hla ntawm tus khiav tau raug xam kom zoo kom ntseeg tau tias muaj kev ntws sib npaug mus rau qhov chaw thaum txo cov khoom pov tseg hauv lub sprue thiab tus khiav - qhov ua rau txo tus nqi ntawm qhov khoom.
- Lub Tshuab Eject:
Cov qauv ntawm cov tav thiab cov hauv qab uas nyuaj heev xav tau kev siv txoj kev tawm zoo heev. Ansix Tech tsim ib lub tshuab uas muaj cov hauv qab no:
Cov Pins Ejector Txheem: Rau kev tso tawm feem ntau ntawm lub hauv paus.
Cov Txheej Txheem Lifter (Lub kaum sab xis Pin): Txhawm rau tsim thiab rub tawm ntawm cov undercuts sab hauv uas cuam tshuam nrog cov bosses mounting.
Lub Caij Nplooj Ntoos Hlav Pab Rov Qab: Txhawm rau kom ntseeg tau tias txhua yam khoom ntawm lub ejector rov pib dua ua ntej lub voj voog pwm tom ntej, tiv thaiv kev puas tsuaj loj heev.
Los ntawm Cov Granules Mus Rau Cheebtsam: Cov Txheej Txheem Moulding Zoo Tshaj Plaws
Thaum lub pwm raug teeb tsa rau hauv lub tshuab txhaj tshuaj siab, kev hloov pauv ntawm cov yas nyoos mus ua ib qho tiav lawm pib. Cov kws ua haujlwm txheej txheem ntawm Ansix Tech ua tib zoo kho txhua qhov parameter.
Kev Xaiv Khoom Siv: Cov khoom siv xaiv yog 20% iav-fiber reinforced ABS (Acrylonitrile Butadiene Styrene). Qib no muaj kev sib xyaw zoo tagnrho ntawm cov khoom rau daim ntawv thov:
Lub Zog & Kev Ruaj Khov Siab: Cov iav fiber reinforcement txhim kho lub zog tensile thiab rigidity, tiv taus qhov kev co uas ua rau flexing uas tuaj yeem ua rau qaug zog tsis ua haujlwm.
Kev Ruaj Ntseg Zoo: ABS muaj kev nqus dej tsawg thiab kev ua kom cov pwm me me tas li, qhov tseem ceeb rau kev tswj hwm qhov sib haum xeeb nrog lwm cov khoom sib dhos iav.
Kev Ua Haujlwm Zoo Tshaj Plaws & Kev Ua tiav ntawm qhov chaw: Nws ntws zoo hauv pwm, yooj yim sau cov ntu nyias thiab cov qauv nyuaj, thiab ua rau muaj qhov chaw tiav ntawm chav kawm-A uas haum rau qhov pom ntawm lub tsheb.
Rooj 2: Cov Txheej Txheem Txhaj Tshuaj Molding Tseem Ceeb rau Sinotruk Npog
Ib Txoj Kab Lis Kev Cai ntawm Kev Zoo thiab Kev Txhim Kho Txuas Ntxiv Mus
Kev zoo ntawm Ansix Tech tsis yog ib kauj ruam kev tshuaj xyuas; nws yog ib lub hauv paus ntsiab lus uas muaj nyob hauv txhua theem. Qhov project Sinotruk tau ua piv txwv txog qhov no los ntawm:
Kev Tshuaj Xyuas Khoom Thawj Zaug (FAI): Siv cov tshuab ntsuas sib koom tes (CMM), thawj zaug txhaj tshuaj los ntawm cov pwm tsim khoom tau ntsuas tag nrho nrog rau tus qauv 3D kom paub tseeb tias nws tsim cov khoom hauv qib kev kam rau siab MT2 raws li GB / T 14486-2008.
Kev Soj Ntsuam Hauv Txheej Txheem: Cov yam ntxwv tseem ceeb xws li lub zog ntawm qhov chaw, lub sijhawm voj voog, thiab kev kuaj xyuas tus neeg teb xov tooj rau qhov tsis zoo ntawm qhov muag (lub dab dej, lub teeb ci ntsa iab, kev txhaj tshuaj luv luv) raug soj ntsuam tas li.
Kev Tswj Xyuas Txheej Txheem Txheeb Cais (SPC): Cov qhov ntev tseem ceeb raug taug qab ntawm cov ntawv qhia tswj kom pom cov txheej txheem tsis sib xws ua ntej tsim cov khoom tsis sib xws.
Txoj kev ua haujlwm nruj no, txhawb nqa los ntawm cov ntawv pov thawj xws li IATF 16949, ua kom ntseeg tau tias txhua lub npog tiv thaiv Sinotruk tawm hauv qhov chaw ua tau raws li tus qauv siab tib yam, kev xa khoom tom qab kev xa khoom.
Kev Muab Tus Nqi: Qhov Zoo ntawm Ansix Tech
Qhov ntsuas kawg ntawm kev vam meej rau Ansix Tech yog tag nrho cov nqi xa mus rau tus neeg siv khoom, Sinotruk. Qhov project no qhia txog kev tsom mus rau kev tsim kho tshuab txhais tau tias muaj txiaj ntsig zoo li cas:
- Kev Txo Tus Nqi Ib Feem Tseem Ceeb:
Kev Siv Khoom Zoo: DFM thiab kev tshuaj xyuas pwm ntws tau txo qhov hnyav ntawm ib feem yam tsis muaj kev cuam tshuam rau lub zog, thiab qhov kev khiav haujlwm zoo tshaj plaws tau txo cov khib nyiab yas.
Kev Siv Hluav Taws Xob Zoo: Lub kaw lus txias conformal thiab lub sijhawm ua haujlwm zoo tshaj plaws txo qis kev siv hluav taws xob ib feem.
Txo Cov Khoom Pov Tseg: Txoj hauv kev digital "yog thawj zaug" thiab kev tswj hwm cov txheej txheem muaj zog tau txo qhov nrawm ntawm cov khoom pov tseg, uas yog qhov tseem ceeb ua rau txo 50% ntawm cov khoom pov tseg thaum pib teeb tsa thiab cov khoom pov tseg tas mus li.
- Kev Ua Tau Zoo Dua thiab Kev Ntseeg Tau Zoo:
Cov khoom tsim tawm tsis yog pheej yig xwb; nws zoo dua. Kev tsim qauv tiv taus kev co, cov qauv khoom sib xws los ntawm kev ua kom txias zoo, thiab qhov tseeb ntawm qhov ntev ua kom lub iav sib dhos ua haujlwm zoo tshaj plaws thoob plaws lub tsheb lub neej, txo cov lus thov warranty rau Sinotruk.
- Lub Sijhawm Mus Rau Kev Ua Lag Luam Sai, Txhim Khu Kev:
Los ntawm kev siv kev sim ua ntej thiab DFM los ntawm cov kws tshaj lij, Ansix Tech tau ua tiav thawj qhov kev sim pwm. Qhov no ua rau lub sijhawm luv dua los ntawm kev pom zoo tsim qauv mus rau qhov chaw npaj tsim khoom, ua rau Sinotruk coj nws lub tsheb mus rau kev lag luam sai dua.
Xaus Lus: Kev Ua Kom Tseeb Raws Li Kev Koom Tes
Qhov project Sinotruk rearview iav hauv qab tiv thaiv npog yog ib qho me me ntawm kev tsim khoom niaj hnub, tsav los ntawm tus nqi. Nws txav mus dhau qhov kev lag luam yooj yim ntawm "ua ib feem" mus rau kev koom tes tob tob uas tsom mus rau kev daws cov teeb meem lag luam tseem ceeb ntawm cov neeg siv khoom: tus nqi, qhov zoo, thiab kev ceev.
Rau Ansix Tech, kev txhaj tshuaj molding yog ib qho kev qhuab qhia engineering uas txhua qhov kev txiav txim siab - los ntawm cov qauv atomic ntawm polymer mus rau txoj kev ntawm cov dej txias - yog lub sijhawm los tsim kho tshiab thiab ntxiv tus nqi. Hauv kev lag luam uas cov npoo yog nruj thiab kev ntseeg siab yog qhov tseem ceeb, qhov kev ua tib zoo no, txoj hauv kev holistic tsis yog tsuas yog tsim cov khoom; nws tsim cov txiaj ntsig sib tw thiab tsim kev koom tes ruaj khov.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog Sinotruk rearview iav puag qis tiv thaiv pwm, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav tig koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv: stephen@ansixtech.com
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