Lub qhov txuas them hluav taws xob muaj ib lub pwm pin uas muab tso rau hauv

Lub qhov txuas them hluav taws xob muaj ib lub pwm pin uas muab tso rau hauv

 

Ansix Tech Hloov Pauv Kev Tsim Khoom Siv Hluav Taws Xob Nrog Embedded Pin Kev Siv Tshuab Pwmkev kawm txog lub ntiaj teb

- Hauv lub ntiaj teb uas cov khoom siv hluav taws xob thiab cov tsheb fais fab hloov pauv sai sai, lub cuab yeej them hluav taws xob me me tau dhau los ua ib qho tseem ceeb, xav tau cov qib siab tshaj plaws ntawm kev ua haujlwm raug, kev ruaj khov, thiab kev siv nyiaj tsawg. Nyob rau pem hauv ntej ntawm qhov kev hloov pauv tsim khoom no yog Ansix Tech, tus thawj coj hauv kev txhaj tshuaj molding, uas nyuam qhuav xa ib qhov project tseem ceeb rau lub cuab yeej them hluav taws xob tiam tom ntej uas muaj cov pwm txuas uas nyuaj rau embedded. Qhov project no qhia txog kev tsim kho tshiab, kev tshawb fawb txog cov khoom siv, thiab kev ua haujlwm zoo li cas los ua kom tau raws li qhov xav tau ntawm kev ua lag luam thaum txo cov nqi rau cov neeg siv khoom.

 

Qhov Yuav Tsum Tau Tsim Qauv thiab Kev Xav Tau Ua Lag Luam Nce Siab

Kev thawb thoob ntiaj teb kom them sai dua, sib xws thoob ntiaj teb, thiab tsim qauv ruaj khov tau hloov pauv cov lus qhia ntawm cov khoom sib txuas. Cov khoom tam sim no yuav tsum ua raws li cov cai nruj. cov qauv xws li USB Hom-C nrog nws cov qauv 24-pin, ua tiav kev tiv thaiv ingress siab (IP) qib zoo li IPX8 rau kev tiv thaiv dej, thiab ua tau raws li qhov yuav tsum tau ua ntawm tsheb. Lub "embedded pin" lossis ntxig molding txheej txheem, qhov twg cov hlau terminals tau encapsulated meej hauv yas, yog qhov tseem ceeb rau kev tsim cov compact, txhim khu kev qha, ntau lub luag haujlwm connectors.

 

Ansix Tech txoj haujlwm tsom mus rau qhov xav tau no. Tus qauv tsim ntawm lub connector xav tau ntau lub pins hlau kom ruaj khov thiab raug hauv lub tsev yas ua haujlwm siab. Cov tsav tsheb ua lag luam yog qhov tseeb: kev nthuav dav ntawm cov tsheb fais fab, EU txoj cai rau lub qhov rooj USB-C thoob ntiaj teb, thiab kev thov ntawm cov neeg siv khoom rau cov khoom siv ruaj khov, them ceev tau tsim kev lag luam ntau txhiab lab daus las qhov twg qhov tseeb thiab tus nqi yog tus huab tais.

 

Los ntawm Daim Qauv Mus Rau Qhov Tseeb: Prototype Mus Rau Kev Tsim Khoom Loj

Ansix Tech txoj kev ua yog holistic, pib nrog kev sib koom tes tsim-rau-kev tsim khoom (DFM). Siv 3D qauv software, cov engineers tsim cov prototypes virtual uas dhau los ua kev sim ua ntej hlau raug txiav. Theem no yog qhov tseem ceeb rau kev txheeb xyuas cov teeb meem uas muaj peev xwm nrog kev tso tus pin, cov yas ntws, thiab kev ntxhov siab thermal.

 

Kev hloov ntawm prototype mus rau kev tsim khoom loj yog tswj hwm los ntawm cov txheej txheem txheeb xyuas nruj. Kev sim pwm thawj zaug tsim cov qauv uas raug kuaj xyuas rau cov yam ntxwv tseem ceeb: lub zog ntxig / rho tawm (3-7N rau Hom-C), kev sib txuas hluav taws xob, kev rwb thaiv tsev hluav taws xob siab (piv txwv li, 1500V), thiab kev ua kom muaj kev nyab xeeb ib puag ncig. Tsuas yog tom qab dhau cov kev xeem no thiab tau txais cov ntawv pov thawj tsim nyog (xws li CCC, USB-IF) qhov project txav mus rau theem ntawv pov thawj tsim khoom loj, kom ntseeg tau tias txhua chav tsev los ntawm kab ntau lawm ua tau raws li cov qauv zoo sib xws.

 

Kev Xaiv Khoom Siv Tseem Ceeb: Lub Hauv Paus ntawm Kev Ua Tau Zoo thiab Tus Nqi

Kev xaiv cov khoom siv yas yog qhov tseem ceeb rau kev ua tau zoo thiab kev tswj tus nqi. Rau qhov txuas pin embedded no, Ansix Tech tau xaiv Polybutylene Terephthalate (PBT) compound uas muaj 20-30% iav fiber (GF).

 

Vim li cas thiaj xaiv PBT+GF? Cov khoom no muaj qhov sib npaug zoo tshaj plaws: lub zog siab thiab kev ruaj khov kom tuav tau cov pins kom ruaj khov, cov khoom siv hluav taws xob zoo heev, thiab tiv taus cua sov, tshuaj lom neeg, thiab dej noo. Nws cov coefficient qis ntawm kev sib txhuam ua rau muaj kev sib txuas zoo, thiab nws qhov kev tiv thaiv hluav taws kub (feem ntau nrog cov qauv tsis muaj halogen) yog qhov tseem ceeb rau kev nyab xeeb.

 

Txoj Kev Txuag Nyiaj: Los ntawm kev xaiv cov qib PBT + GF uas zoo, muaj zog dua li cov polymer txawv txawv (thiab kim dua) zoo li LCP, Ansix Tech tau muab kev ua tau zoo uas xav tau ntawm tus nqi khoom siv qis dua. Ntxiv mus, kev siv cov iav fiber txo qhov hnyav thiab qhov ntim khoom yam tsis muaj kev cuam tshuam rau lub zog, pab txhawb rau kev siv nyiaj kom zoo.

 

Kev Tshawb Fawb Txog Kev Ua Pwm (DFM): Ua Qauv Kev Ua Tau Zoo

Yuav kom txo qhov kev pheej hmoo ntawm cov txheej txheem molding nyuaj, Ansix Tech siv cov cuab yeej CAE simulation siab heev xws li Moldflow thiab Moldex3D. Rau cov khoom uas muaj cov hlau ntxig thiab cov khoom siv iav, kev tshuaj xyuas 3D mesh tag nrho yog qhov yuav tsum tau ua kom kwv yees tau tus cwj pwm ntws.

 

Kev tshuaj xyuas DFM tsom mus rau:

 

Tus Qauv Sau: Xyuas kom meej tias cov dej ntws sib npaug kom tsis txhob muaj cua nkag thiab tsis tiav, tshwj xeeb tshaj yog nyob ib puag ncig cov koob sib xyaw.

 

Kev Kwv Yees Kab Weld: Txheeb xyuas qhov twg cov dej ntws sib ntsib, uas tuaj yeem tsim cov ntsiab lus tsis muaj zog, thiab kho qhov chaw rooj vag lossis cov txheej txheem txheej txheem kom txav lossis ua kom lawv muaj zog.

 

Warpage thiab Shrinkage: Kwv yees qhov deformation los ntawm kev txias tsis sib xws lossis cov khoom shrinkage, uas yog qhov tseem ceeb rau kev tswj hwm qhov tseeb ntawm qib micron ntawm cov pins embedded.

 

Qhov kev ua kom zoo dua qub no tiv thaiv kev ua pwm kim heev thiab ua rau lub voj voog tsim kho luv dua.

 

Lub Plawv ntawm Kev Ua Haujlwm: Kev Tsim Kho thiab Tsim Khoom Uas Muaj Peev Xwm

Cov pwm yog lub hauv paus ntawm tag nrho qhov project. Ansix Tech tus qauv tsim muaj ntau lub kaw lus tseem ceeb:

 

Kev Tsim Qhov Cavity & Gating: Ib qho pwm, ntau qhov cavity layout (piv txwv li, 1x4 lossis 1x8) ua rau muaj ntau qhov tso zis. Lub kaw lus pinpoint gate feem ntau siv los xyuas kom meej tias qhov chaw sib cais huv si thiab qhov chaw zoo.

 

Lub Tshuab Txias: Kev txias zoo yog qhov tseem ceeb rau lub sijhawm voj voog thiab qhov sib xws ntawm ib feem. Cov kav dej txias conformal yog tsim los ua raws li cov duab ntawm ib feem, kom ntseeg tau tias kev rho tawm cua sov sib npaug thiab txo qhov warpage. Ib txoj hauv kev tshiab suav nrog kev tswj hwm cov kav dej txias thiab cov kav dej ntws kom tiv thaiv "kev txias dhau" thiab ua kom zoo dua.

 

Lub Tshuab Tshem Tawm: Ib qho khoom siv ejector pins uas tau teeb tsa zoo, feem ntau nrog cov txheej tshwj xeeb, ua kom qhov khoom mos mos raug tshem tawm huv si thiab tas li yam tsis muaj kev puas tsuaj lossis kev cuam tshuam.

 

Kev Xaiv Hlau: Cov hlau pwm raug xaiv rau lub neej ntev thiab ua tiav. Rau kev tsim khoom ntau (ntau tshaj 100,000 lub voj voog), cov hlau ua haujlwm kub zoo li SKD61 (tawv rau HRC52) yog siv rau cov ntxig rau hauv plawv thiab qhov. Rau cov khoom uas xav tau daim iav tiav, cov hlau ua ntej tawv xws li S136 lossis NAK80 raug xaiv rau lawv qhov kev ua kom zoo dua thiab kev tiv thaiv xeb.

 

Cov Kev Cov nyom ntawm kev tsim khoom: Kev tsim cov pwm zoo li no yuav tsum kov yeej cov teeb meem loj. Kev siv tshuab ua kom cov qhov kom raug hauv ± 0.01 hli kom ntseeg tau tias cov pin sib phim, ua tiav qhov chaw tiav zoo meej los ntawm EDM thiab ultrasonic polishing, thiab sib sau ua ke cov haujlwm nyuaj xws li cov side-cores rau undercuts txhua yam xav tau kev txawj ntse thiab kev ua haujlwm raug.

 

Kev kov yeej cov teeb meem txhaj tshuaj molding los ntawm kev txhim kho cov txheej txheem

Qhov tseeb molding ntawm embedded pin connectors nthuav tawm cov teeb meem tshwj xeeb:

 

Kev Muab Ntxig Kom Tseeb: Cov hlau pins yuav tsum tau muab tso rau hauv pwm nrog qhov tseeb tag nrho, feem ntau siv cov txheej txheem tsis siv neeg.

 

Cov Kab Vuam thiab Cov Qhov Cuab Cua: Cov pins ua haujlwm ua cov teeb meem rau cov yas ntws, tsim cov chaw tsis muaj zog thiab cov qhov cua.

 

Kev Nyuaj Siab thiab Kev Ua Yuam Kev: Cov nqi sib txawv ntawm kev nthuav dav thermal ntawm cov hlau thiab yas tuaj yeem ua rau muaj kev ntxhov siab, ua rau ib feem ua yuam kev lossis tsis tuav tus pin zoo.

 

Ansix Tech daws cov teeb meem no los ntawm kev ua kom zoo dua qub. Siv CAE simulation thiab cov txheej txheem zoo li Taguchi Design of Experiments thiab Response Surface Methodology (RSM), cov engineers kho cov yam ntxwv tseem ceeb: qhov kub yaj (piv txwv li, 248 ° C), qhov kub pwm (69 ° C), lub siab txhaj tshuaj (81 MPa), thiab lub sijhawm txias (52 s). Txoj hauv kev tsav los ntawm cov ntaub ntawv no txo ​​qhov tsis zoo xws li cov kab vuam thiab shrinkage, txo cov warpage mus rau qib uas txais tau (piv txwv li, qis dua 0.15 hli), thiab ua kom muaj cov zis zoo sib xws.

 

Kev Ruaj Ntseg Zoo thiab Kev Xa Khoom Sai

Kev zoo yog muab tso rau hauv txhua theem. Kev tshuaj xyuas thaum lub sijhawm ua haujlwm siv 2.5D lub tshuab pom kev rau kev kuaj xyuas qhov ntev ntawm micron. Cov khoom tiav lawm raug kuaj hluav taws xob 100%. Rau kev ntsuam xyuas qhov zoo sab hauv tseem ceeb, kev tshuaj xyuas CT hauv kev lag luam tuaj yeem ntes tau qhov tsis zoo sab hauv, kev hloov pauv ntawm cov khoom siv, lossis kev tsis sib haum ntawm tus pin. Cov txheej txheem ntawm Ansix Tech ua raws li cov qauv kev lag luam tshiab xws li tus qauv *T/CS 112-2025 Connector Injection Mould*, uas suav nrog txhua yam los ntawm cov khoom siv raw mus rau qhov ntim khoom kawg.

 

Cov lus cog tseg "xa khoom sai" tau ua tiav los ntawm kev tsim cov txheej txheem ua haujlwm sib luag. Thaum lub pwm raug tshuab, cov khoom siv tswj xyuas zoo thiab cov kev daws teeb meem ntim khoom tau tsim tib lub sijhawm. Kev siv cov txheej txheem khiav kub tshem tawm cov khib nyiab khiav txias, ua kom lub sijhawm voj voog sai dua. Txoj hauv kev sib koom ua ke no, los ntawm DFM mus rau kev xa khoom ntim khoom, tso cai rau Ansix Tech kom luv lub sijhawm ua tiav los ntawm lub hlis mus rau lub lis piam, muab qhov zoo dua rau cov neeg siv khoom lub sijhawm mus rau kev ua lag luam.

 

Ansix Tech: Muab Kev Ntseeg Tau thiab Tus Nqi Tsis Sib Xws

Qhov project embedded pin connector no yog ib qho pov thawj rau Ansix Tech txoj kev txawj ntse hauv kev lag luam tob. Lub tuam txhab txoj kev tsim khoom muaj nqis tshaj qhov tsuas yog kev tsim khoom xwb; nws yog kev koom tes uas tsom mus rau kev txo nqi tag nrho.

 

Kev Siv Khoom Zoo: Kev xaiv cov polymer zoo yuav zam kev tsim kho ntau dhau thiab txo cov nqi khoom siv ncaj qha.

 

Kev Ua Haujlwm Zoo: Cov txheej txheem molding zoo tshaj plaws thiab kev tsim pwm zoo (piv txwv li, conformal txias, cov neeg khiav kub) txo lub sijhawm voj voog thiab kev siv zog, txo tus nqi ib feem.

 

Kev Ua Kom Tau Txais Txiaj Ntsig Zoo Tshaj Plaws: DFM ua haujlwm sai thiab QA nruj txo cov khoom pov tseg thiab kev ua haujlwm dua, ua kom muaj ntau cov khoom muag tau los ntawm txhua qhov kev tsim khoom.

 

Kev Ceev Mus Rau Kev Lag Luam: Cov txheej txheem xa khoom sai ua rau cov neeg siv khoom tso tawm cov khoom sai dua, ntes tau feem ntawm kev lag luam thiab cov nyiaj tau los sai dua.

 

Los ntawm kev ua tus tswv ntawm tag nrho cov saw hlau muaj nqis - los ntawm kev tshawb fawb txog cov khoom siv thiab kev sim ua kom raug mus rau kev ua kom raug thiab kev tsim khoom zoo tshaj plaws - Ansix Tech tsis yog tsuas yog tsim cov khoom xwb; nws tsim kev ntseeg siab thiab xa cov nyiaj txuag tau zoo. Hauv kev sib tw ntawm kev tsim khoom siv hluav taws xob siab heev, lub peev xwm no los sib xyaw ua ke qhov tseeb siab nrog kev ua haujlwm zoo yog qhov tseeb sib cais cov thawj coj hauv kev lag luam los ntawm lwm tus. Raws li qhov kev thov rau cov khoom siv ntse dua, me dua, thiab muaj zog dua txuas ntxiv mus, kev txawj ntse uas tau pom hauv cov haujlwm zoo li lub pwm embedded no yuav yog daim ntawv qhia rau yav tom ntej.

Ansix Tech Co Ltd

Yog tias koj muaj tej phiaj xwm cuam tshuam nrog Lub qhov txuas them fais fab uas muaj lub pwm pin uas muab tso rau hauv. , koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav hloov koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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