Lub thawv cwj mem thiab lub thawv cia khoom pob tshab nrog cov qauv rattan
Lub thawv cwj mem thiab lub thawv cia khoom pob tshab nrog cov qauv rattan
Tsim Kev Pom Tseeb: Yuav Ua Li Cas Ansix Tech Hloov Kev Tsim Qauv Mus Rau Qhov Tseeb Nrog Lub Cwj Mem Pob tshab
Hauv ntiaj teb ntawm chaw ua haujlwm thiab tsev, kev zoo nkauj thiab kev ua haujlwm tau sib txuas ntxiv mus. Qhov sib txawv tshiab tshaj plaws uas ntes tau kev xav ntawm kev ua lag luam yog kev sib xyaw ua ke ntawm kev tsim qauv minimalist nrog cov qauv ntuj. Nyob rau pem hauv ntej ntawm qhov kev txav mus los no yog cov khoom tshiab: lub thawv cwj mem thiab lub thawv cia khoom pob tshab, muaj cov qauv zoo nkauj nrog cov qauv rattan woven. Tom qab cov khoom yooj yim no yog kev sib xyaw ua ke ntawm kev tsim khoom siab heev, kev tshawb fawb txog cov khoom siv, thiab kev tsim khoom raug. Rau Ansix Tech, tus thawj coj hauv kev daws teeb meem txhaj tshuaj molding, kev coj lub zeem muag no los rau hauv lub neej tsis yog tsuas yog ib qhov project xwb - nws yog ib chav kawm masterclass hauv kev ua kom zoo dua txhua kauj ruam los ntawm lub tswv yim mus rau kev xa khoom rau cov neeg siv khoom, txhua yam thaum tsav tsheb txo cov nqi yam tsis muaj kev cuam tshuam rau qhov zoo.
Kev Xav Tau Ua Lag Luam thiab Lub Zeem Muag Tsim Qauv
Cov neeg siv khoom niaj hnub no nrhiav cov khoom uas ua rau qhov chaw huv si thiab ntxiv qhov zoo nkauj. Lub thawv pob tshab muab qhov zoo ntawm kev pom tseeb, ua rau cov neeg siv khoom nrhiav tau cov khoom sai sai, thaum cov qauv rattan uas muab tso rau hauv ua rau muaj qhov sov so, organic uas sib txawv zoo nkauj nrog cov yas pob tshab. Tus qauv tsim no haum rau cov lag luam uas loj hlob tuaj uas saib taus ob qho tib si kev zoo nkauj niaj hnub thiab kev ua tes ua.
Tus neeg siv khoom ntawm Ansix Tech xav txog ib yam khoom uas tsis yog tsuas yog pom tseeb xwb tab sis kuj ruaj khov, nrog rau qhov meej meej thiab qhov zoo tshaj plaws. Tus qauv tsim tau ua rau muaj kev cov nyom tam sim ntawd rau kev tsim khoom: ua tiav qhov tob, meej meej hauv cov qauv rattan yam tsis ua rau muaj cov cim ntws lossis cov pa phem, tswj kom pom tseeb zoo meej thoob plaws cov chaw nyuaj, thiab xyuas kom meej tias cov ntu nyias nyias ntawm lub thawv muaj zog txaus rau kev siv txhua hnub.
Daim Qauv Qhia Txog Kev Ua Tau Zoo: Kev Tsim Qauv thiab Kev Tshawb Fawb DFM
Ua ntej yuav txiav cov hlau, cov engineers ntawm Ansix Tech tau pib ua qhov kev tshuaj xyuas Design for Manufacturability (DFM). Siv cov software simulation siab heev xws li Autodesk Moldflow, lawv tau tsim ib qho prototype virtual ntawm tag nrho cov txheej txheem txhaj tshuaj molding. Cov digital twin no tau tso cai rau pab pawg neeg kwv yees seb cov yas molten yuav ntws li cas los ntawm cov pwm, txheeb xyuas cov teeb meem uas yuav tshwm sim ua ntej siv cov cuab yeej ua haujlwm.
"Qhov kev tshuaj xyuas DFM yog peb lub pob siv lead ua," piav qhia Li Wei, Tus Kws Ua Haujlwm Qib Siab ntawm Ansix Tech. "Rau qhov khoom pob tshab no, peb siv kev sim ua kom zoo dua qhov chaw ntawm lub rooj vag kom txo cov kab sib txuas pom, sib npaug ntawm cov qauv sau kom tiv thaiv kev txias tsis sib xws thiab kev sib txhuam, thiab txheeb xyuas cov cheeb tsam uas yuav muaj cua nkag. Qhov kev sim virtual no tau txuag peb kwv yees li 30-50% ntawm cov nqi rov ua dua pwm thiab txo cov lis piam ntawm lub voj voog kev tsim kho."
Qhov kev tshuaj xyuas tau lees paub qhov xav tau lub tshuab khiav kub kom ntseeg tau tias qhov kub ntawm cov khoom siv sib xws thiab txo cov khib nyiab. Nws kuj tau coj kev tsim cov kav dej txias, uas yuav tseem ceeb rau kev ua tiav lub sijhawm luv luv thiab tswj kev ruaj khov ntawm cov khoom pob tshab.
Kev Xaiv Khoom Siv: Lub Hauv Paus ntawm Kev Pom Tseeb thiab Tus Nqi
Kev xaiv cov yas zoo yog qhov tseem ceeb heev. Cov khoom siv xav tau qhov pom tseeb zoo, cov yam ntxwv ntws zoo kom puv cov qauv nyuaj, qhov ruaj khov txaus, thiab tus nqi tsim nyog rau cov khoom siv. Tom qab soj ntsuam ntau txoj kev xaiv, Ansix Tech pom zoo kom siv qib tshwj xeeb ntawm Polymethyl Methacrylate (PMMA), feem ntau hu ua acrylic.
"PMMA muaj kev pom tseeb zoo heev thiab qhov ci ntsa iab ntawm qhov chaw, uas zoo meej rau daim ntawv thov no," Zhang Hao, Tus Kws Tshwj Xeeb Khoom Siv hais. "Nws cov viscosity siab dua li qee cov resins pob tshab, xav tau qhov kub siab dua thiab Txhaj Tshuaj Xovxwmcov qauv rattan zoo dua, tab sis qhov no kuj muab kev tswj hwm zoo dua rau peb ntawm kev rov ua cov ntsiab lus zoo ntawm cov qauv rattan." Piv rau lwm txoj hauv kev zoo li polycarbonate (PC), uas tuaj yeem kim dua thiab yooj yim rau kev ntxhov siab sab hauv, qib PMMA xaiv tau muab qhov sib npaug zoo tshaj plaws ntawm kev ua tau zoo thiab tus nqi.
Los ntawm kev koom tes nrog cov neeg muab khoom siv, Ansix Tech tau txais cov resin zoo thiab ruaj khov. Ntxiv mus, lawv cov kev txawj ntse hauv kev ua kom zoo dua qub tau tso cai rau lawv siv cov khoom siv PMMA uas qis dua me ntsis, pheej yig dua yam tsis muaj kev cuam tshuam qhov meej lossis cov khoom siv kho tshuab ntawm qhov kawg - ib kauj ruam tseem ceeb hauv kev txo cov nqi tag nrho ntawm cov khoom.
Precision Tooling: Lub plawv ntawm kev ua haujlwm
Thaum tus qauv tsim thiab cov khoom siv tiav lawm, qhov kev tsom mus rau kev tsim pwm - qhov tseem ceeb tshaj plaws thiab kim tshaj plaws. Ansix Tech's Tsim pwm kev xav txog lub neej ntev, kev ua haujlwm zoo, thiab kev ua kom raug.
Kev Xaiv Hlau: Rau cov pwm cores thiab cov qhov uas tsim cov khoom pob tshab, Ansix Tech tau xaiv S136 stainless hlau pwm. "S136 yog tus qauv kev lag luam rau cov khoom pob tshab thiab ci ntsa iab," tus Thawj Coj Tooling, Chen Feng sau tseg. "Nws qhov kev tiv thaiv corrosion zoo heev thiab kev ci ntsa iab zoo heev ua kom qhov chaw pwm tseem zoo tshaj plaws hauv ntau pua txhiab lub voj voog, khaws cia qhov tiav meej ntawm txhua tus cwj mem." Lub hauv paus pwm siv cov hlau P20 pheej yig dua rau nws txoj kev txhawb nqa cov qauv ruaj khov.
Kev Txhim Kho Lub Tshuab Txias: Kev txias sib npaug yog qhov tseem ceeb kom tiv thaiv kev warpage thiab cov cim poob rau hauv cov khoom pob tshab. Ansix Tech tsim lub tshuab txias conformal, qhov twg cov dej ntws ua raws li 3D contour ntawm qhov geometry ntawm qhov chaw ze dua li cov kwj dej ib txwm muaj. "Los ntawm kev txhim kho qhov deb ntawm cov kwj dej mus rau phab ntsa pwm thiab nws txoj kab uas hla, peb tau ua tiav qhov sib txawv ntawm qhov kub tsawg dua 8 ° C thoob plaws qhov chaw pwm, txiav lub sijhawm txias ntau heev," piav qhia Chen Feng, hais txog kev tshuaj xyuas sab hauv uas phim nrog cov kev coj ua zoo tshaj plaws hauv kev lag luam. Qhov no txhais tau tias lub voj voog tsim khoom sai dua thiab tus nqi hluav taws xob qis dua rau ib feem.
Lub Tshuab Khiav thiab Rooj Vag: Ib lub tshuab khiav kub uas tswj tau los ntawm cua sov tau siv. Qhov no ua rau cov yas yaj hauv cov kav dej ntawm lub tshuab nozzle thiab qhov chaw seem, tshem tawm cov sprues khov kho thiab cov khiav uas yuav ua pov tseg. Lub rooj vag tau ua tib zoo ntsuas thiab muab tso rau ntawm qhov chaw tsis tseem ceeb kom tso cai rau kev sib cais huv yam tsis ua rau cov chaw pom puas tsuaj.
Lub Tshuab Tshem Tawm: Yuav kom tsis txhob muaj cov cim pom tseeb ntawm qhov chaw pob tshab, kev sib xyaw ua ke ntawm cov koob ejector uas tau txhuam zoo thiab kev tshem tawm los ntawm huab cua tau siv. Cov txheej txheem tshem tawm tau ua tib zoo teem sijhawm hauv lub voj voog ntawm lub tshuab kom ntseeg tau tias qhov khoom tau tso tawm zoo yam tsis muaj kev ntxhov siab lossis kev cuam tshuam.
Kev kov yeej cov teeb meem kev tsim khoom thiab kev txhim kho cov txheej txheem
Kev hloov mus rau kev tsim khoom loj tau qhia txog ntau yam teeb meem uas feem ntau tshwm sim ntawm cov khoom siv pob tshab:
Cov Cim Ntws thiab Cov Qhov Tsis Txaus: Tus qauv rattan tob ua haujlwm ua cov teeb meem me me rau cov yas ntws, qee zaum ua rau muaj cov cim tsis meej lossis cua nkag. Cov kev daws teeb meem yog ntau theem txhaj tshuaj: qhov ceev pib siab kom sau cov khoom loj sai sai, ua raws li theem ntim qeeb qeeb, tswj tau kom nias cov khoom rau hauv cov qauv tsis muaj kev ntxhov siab.
Kev Ua Kom Dawb Rau Kev Nyuaj Siab: PMMA pob tshab tuaj yeem pom cov cim kev nyuaj siab (vwm) yog tias raug thawb tawm hauv qab lub zog ntau dhau. Ansix Tech tau kho qhov kub ntawm pwm kom zoo (tswj nws ntawm qhov siab dua, kwv yees li 60-80 ° C) thiab siv cov txheej txheem tso pwm kom zoo tshaj plaws los pab tshem tawm cov khoom yooj yim.
Kev Sib Xws Thoob Plaws Kev Hloov: Txhawm rau kom muaj kev sib xws tag nrho, Ansix Tech tau siv lub kaw lus tswj cov txheej txheem kaw. Cov sensors hauv pwm txuas ntxiv saib xyuas qhov siab thiab qhov kub ntawm qhov pwm, ua qhov kev hloov kho me me rau cov kev txhaj tshuaj hauv lub sijhawm tiag tiag los them rau txhua yam khoom siv lossis kev hloov pauv ib puag ncig.
"Txhua ob vib nas this uas peb txuag tau hauv lub sijhawm ua haujlwm txhais tau tias peb cov neeg siv khoom yuav txuag tau nyiaj ntau," Wang Jun, Tus Thawj Coj Tsim Khoom, hais. "Los ntawm kev sib koom ua ke ntawm kev txias txias, kev ua kom zoo dua ntawm cov qauv txhaj tshuaj, thiab kev tswj cov txheej txheem ua haujlwm, peb tau ua kom cov khoom siv ua haujlwm tau zoo dua (OEE) ntau dua 15%. Qhov kev nce qib ntawm kev ua haujlwm tau zoo no yog lub hauv paus ntawm peb cov lus cog tseg los txo tus nqi tag nrho ntawm kev muaj."
Ib Txoj Kab Lis Kev Cai Zoo thiab Kev Xa Khoom Sai
Kev ruaj ntseg zoo ntawm Ansix Tech tsis yog kev tshuaj xyuas zaum kawg tab sis yog lub tswv yim uas muab tso rau hauv txhua kauj ruam. Cov duab qhia txog Kev Tswj Xyuas Txheej Txheem Txheeb Xyuas (SPC) saib xyuas qhov loj me tseem ceeb hauv lub sijhawm tiag tiag. Txhua ob peb lub voj voog, cov khoom raug coj mus rau kev kuaj xyuas nruj: cov khoom sib piv qhov muag ntsuas qhov tseeb ntawm qhov loj me, cov chaw teeb pom kev zoo tshuaj xyuas qhov meej thiab qhov tsis zoo ntawm cov khoom, thiab kev sim ua haujlwm kom ntseeg tau tias kev sib dhos haum.
Thaum twg tau txais kev pom zoo lawm, cov cwj mem yuav raug ntim siv cov tshuab ua haujlwm tsis siv neeg hauv cov khoom siv rov ua dua tshiab, uas tiv thaiv kev khawb thaum thauj mus los. Ansix Tech lub network logistics sib koom ua ke, txij li kev ua pwm mus rau kev ntim khoom kawg hauv ib lub ru tsev, ua rau lub sijhawm xa khoom sai heev. "Txij li thaum kos npe rau daim ntawv tsim qauv kawg, peb tau xa cov khoom tsim tawm uas tau ntawv pov thawj tag nrho hauv qab yim lub lis piam," Wang Jun hais. "Qhov kev xa mus rau kev lag luam sai no yog qhov zoo dua rau peb cov neeg siv khoom."
Xaus Lus: Muab Tus Nqi Los Ntawm Kev Paub Txog
Qhov kev tsim tawm zoo ntawm lub thawv cwj mem pob tshab rattan-pattern yog ib qho pov thawj rau Ansix Tech txoj kev siv tshuab txhaj tshuaj molding. Nws qhia txog kev txawj ntse tob hauv DFM simulation, kev xaiv cov khoom siv zoo, kev ua pwm kom raug, thiab kev ua kom zoo dua qub tuaj yeem sib sau ua ke los tsim cov khoom zoo nkauj, zoo thiab txo nws cov nqi tsim khoom.
Rau Ansix Tech, lub hom phiaj yog ib txwm muab kev ntseeg siab thiab tus nqi zoo tshaj plaws. Los ntawm kev paub txog qhov nyuaj ntawm cov txheej txheem thiab ua kom zoo dua, lawv hloov cov qauv tsim nyuaj mus rau hauv qhov tseeb pheej yig, npaj rau kev ua lag luam, ua pov thawj tias nyob rau hauv lub ntiaj teb meej ntawm kev txhaj tshuaj molding, kev meej hauv kev ua tiav ua rau muaj kev ci ntsa iab hauv cov txiaj ntsig.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog lub thawv cwj mem thiab lub thawv cia khoom pob tshab uas muaj cov qauv rattan. , koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb tus CTO, xa ntawv mus rau: stephen@ansixtech.com
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