ZEEKR lub tsheb B-pillar qis dua trim vaj huam sib luag pwm
ZEEKR lub tsheb B-pillar qis dua trim vaj huam sib luag pwm
Kev Tsim Kho Kom Zoo: Yuav Ua Li Cas Ansix Tech Masters Art of Injection Molding for the ZEEKR B-Pillar
Hauv lub ntiaj teb kev sib tw ntawm kev tsim khoom tsheb, qhov twg txhua gram thiab txhua ob suav, kev txhaj tshuaj molding ntawm cov khoom sab hauv nyuaj yog ib qho kev qhuab qhia tseem ceeb. Nws yog nyob ntawm no, ntawm qhov kev sib tshuam ntawm kev tshawb fawb txog khoom siv, kev tsim kho qhov tseeb, thiab kev ua kom zoo dua qub, uas cov neeg muag khoom zoo li Ansix Tech txhais lawv tus nqi. Qhov project los tsim cov pwm rau lub tsheb ZEEKR lub B-pillar qis dua vaj huam sib luag ua piv txwv txog qhov kev ua yeeb yam no. Cov khoom no, ib qho loj, muaj cov qauv zoo nkauj nrog kev xav tau zoo nkauj siab, xav tau txoj hauv kev tsim khoom uas sib npaug zoo nrog kev ua haujlwm tsis tu ncua. Txij li thaum pib tsim digital mus rau qhov kawg xa khoom, Ansix Tech siv cov txheej txheem siab heev los ua kom tsis tsuas yog ua tau raws li cov lus qhia nruj tab sis kom txo cov nqi, xa cov nqi zoo rau cov neeg koom tes tsheb uas xav txog yav tom ntej.
Daim Qauv Digital: Tsim thiab Kev Pom Zoo Virtual
Txoj kev taug kev ntawm ZEEKR B-pillar trim pib ntev ua ntej hlau raug txiav. Qhov khoom nws tus kheej nthuav tawm cov teeb meem sab hauv tsheb: nws yog qhov loj, 3D curved nto nrog lub siab-gloss lossis textured tiav uas yuav tsum tsis muaj qhov tsis zoo, thaum nws cov qauv sab hauv yog ntim nrog cov tav txhawb nqa, snap-fit clips, thiab ntau yam mounting bosses. Txhua qhov tsis zoo xws li cov cim dej, warpage, lossis tsis haum yuav tsis txais yuav hauv lub tsheb zoo.
Ansix Tech thawj kab kev tiv thaiv tiv thaiv qhov tsis zoo yog Kev Tsim Kho Kom Tsim Tau (DFM) kev tshuaj xyuas thiab Kev Tshuaj Xyuas Mold Flow (CAE) siab heev. Siv cov software simulation zoo heev, cov engineers tsim ib tug virtual twin ntawm pwm thiab Kev Txhaj Tshuaj Proqhov chaw pov tseg. Qhov no tso cai rau lawv kwv yees seb cov yas uas yaj yuav puv qhov chaw li cas, txheeb xyuas cov teeb meem xws li cov ntxiab cua, cov kab vuam (qhov twg cov pem hauv ntej yaj sib ntsib, tsim kom muaj qhov tsis muaj zog), thiab thaj chaw uas yuav ntsws lossis warpage vim tsis sib xws txias. Los ntawm kev ua kom zoo dua qhov chaw rooj vag, lub cev khiav, thiab qhov chaw txias digitally, Ansix txo cov kev pheej hmoo uas yuav ua rau kim dua pwm ua haujlwm thiab qeeb ntau lawm. Qhov kev lees paub virtual no yog lub hauv paus ntawm lawv txoj kev npaj los txhim kho kev ruaj khov hauv cov txheej txheem txhaj tshuaj molding thiab txo lub sijhawm thiab tus nqi cuam tshuam nrog kev sim pwm lub cev.
Lub Hauv Paus ntawm Kev Ua Tau Zoo: Kev Xaiv Cov Khoom Siv thiab Hlau Zoo
Qhov kev ua tau zoo thiab tus nqi ntawm qhov kawg yog fundamentally khi rau ob qho kev xaiv tseem ceeb ntawm cov khoom siv: cov yas resin thiab Hlau pwm.
Rau cov vaj huam sib luag sab hauv tsev xws li B-pillar, Polypropylene Copolymer (PPCP) tau tshwm sim los ua cov khoom siv xaiv rau cov tuam txhab ua lag luam. Ansix Tech siv cov tshuaj PPCP siab heev uas muab qhov sib npaug zoo tshaj plaws rau daim ntawv thov no:
Kev ntws dej siab heev: Qhov no tso cai rau cov khoom siv los sau qhov loj, nyias-phab ntsa (feem ntau tsom mus rau ib ncig ntawm 2.6 hli) du ntawm qhov siab txhaj tshuaj qis dua, txo kev ntxhov siab thiab qhov muaj peev xwm rau kev warpage.
Kev Ruaj Khov thiab Kev Tiv Thaiv Kev Cuam Tshuam Siab: Qhov tseem ceeb rau ib qho khoom uas yuav tsum tiv taus kev siv txhua hnub thiab ua tau raws li kev ntsuam xyuas kev nyab xeeb ruaj khov.
Kev Ruaj Ntseg Zoo Tshaj Plaws ntawm Thermal thiab Dimensional: Cov khoom yuav tsum tsis txhob hloov pauv hauv qab lub hnub kub (simulated hauv thermal aging tests) lossis hauv cov xwm txheej txias.
Peev Xwm Zoo Nkauj: Cov khoom siv yuav tsum muab qhov chaw zoo dua rau kev pleev xim, kev ntxhib los mos, lossis kev npog nrog ntaub.
Kev xaiv cov hlau pwm kuj tseem ceeb heev thiab cuam tshuam ncaj qha los ntawm cov yas xaiv. Rau cov pwm tsim khoom ntau rau PPCP, Ansix Tech feem ntau yuav xaiv cov hlau ua ntej khov kho zoo li P20 rau nws lub hauv paus thiab qhov. P20 muaj qhov sib npaug zoo ntawm kev siv tshuab, kev ua kom du, thiab kev ua kom sov zoo, uas yog qhov tseem ceeb rau kev tshem tawm cua sov zoo thaum lub sijhawm caij tsheb kauj vab. Txawm li cas los xij, yog tias cov resin muaj cov khoom siv abrasive (xws li cov zaub mov lossis cov khoom siv rov ua dua tshiab), cov hlau uas tsis yooj yim hnav xws li H13, khov kho rau qhov ntsuas Rockwell siab dua, yuav raug siv rau hauv cov chaw tseem ceeb kom ntseeg tau tias cov pwm kav ntev dua ntau pua txhiab lub voj voog.
Kev Tsim Kho Cov Pwm: Ib Chav Kawm Masterclass hauv Cov Txheej Txheem Sib Txawv
Lub pwm rau ZEEKR B-pillar tsis yog ib lub thaiv hlau uas muaj qhov. Nws yog ib lub tshuab uas tau tsim los zoo heev nrog ntau lub tshuab sib xyaw ua ke, txhua lub tsim los daws cov teeb meem tshwj xeeb.
Lub Tshuab Qhib Qhov Rooj Kub: Txhawm rau tswj cov kev ntws ntev thiab xyuas kom meej tias muaj kev sau tas li ntawm ib feem loj, Ansix Tech siv lub tshuab qhib qhov rooj sib txuas (SVG) uas tswj tau thaum twg txhua lub rooj vag qhib thiab kaw, ua rau muaj tus qauv sau tswj tau uas txo qhov kev ntxhov siab sab hauv thiab pom kev ntawm cov kab vuam, uas yog qhov tseem ceeb rau ob qho tib si lub zog thiab qhov zoo nkauj.
Lub Tshuab Txias Siab Tshaj Plaws: Kev txias sib xws yog qhov tseem ceeb rau kev tiv thaiv kev warpage thiab luv lub sijhawm voj voog. Cov qauv pwm muaj cov kav dej txias conformal uas ua raws li cov duab 3D nyuaj ntawm qhov khoom kom ze li sai tau. Qhov kev tsim no rho tawm cua sov sib npaug, ua rau cov khoom khov sai dua thiab ruaj khov dua.
Lub Tshuab Rho Tawm Ntau Yam: Lub B-pillar muaj ntau qhov hauv qab, qhov ntawm sab, thiab cov yam ntxwv snap-fit ua rau nws tsis yooj yim sua kom rho tawm nrog lub kaw lus yooj yim. Ansix Tech tus qauv tsim muaj kev sib xyaw ua ke ntawm cov txheej txheem - cov angled lifters, sliders, thiab tej zaum hydraulic cylinders - uas txav mus rau hauv cov kab ke kom raug kom tso tawm cov geometry nyuaj yam tsis muaj kev puas tsuaj. Qhov "kev sib xyaw ua ke demolding mechanism" no ua kom yooj yim thiab ua kom zoo dua cov qauv pwm tag nrho, pab txhawb rau kev txo cov nqi tsim khoom thiab kev ua haujlwm txhim khu kev qha.
Kev Tshawb Fawb Txog Kev Txhim Kho: Los Ntawm Cov Txheej Txheem Mus Rau Kev Ntim Khoom
Thaum lub pwm ua tiav lawm, qhov kev tsom mus rau cov txheej txheem txhaj tshuaj molding nws tus kheej. Ansix Tech siv cov txheej txheem kev ua kom zoo tshaj plaws, xws li Taguchi Design of Experiments (DOE) thiab Response Surface Methodology (RSM), los nrhiav lub qhov rais txheej txheem zoo meej. Cov yam ntxwv tseem ceeb xws li qhov kub yaj, qhov ceev txhaj tshuaj, lub siab ntim khoom, thiab lub sijhawm txias tau kho kom zoo. Lub hom phiaj yog kom ua tiav lub sijhawm luv tshaj plaws - lub plawv dhia ntawm kev ua haujlwm zoo - thaum lav qhov zoo ntawm ib feem. Txoj hauv kev tsav los ntawm cov ntaub ntawv no "txhim kho qhov ruaj khov hauv cov txheej txheem txhaj tshuaj molding" thiab tau ua pov thawj tias "txo cov nqi thiab lub sijhawm siv hauv cov txheej txheem PIM".
Kev ruaj ntseg zoo muaj nyob thoob plaws. Kev tshuaj xyuas thawj zaug, kev tswj cov txheej txheem suav lej (SPC) ntawm qhov loj me tseem ceeb, thiab kev tshuaj xyuas qhov muag tsis siv neeg (AOI) rau qhov tsis zoo ntawm qhov chaw ua kom muaj kev sib xws. Rau kev ntim khoom, Ansix Tech tsim cov khoom siv dunnage uas tuaj yeem rov qab tau uas tuav cov vaj huam sib luag zoo nkauj, tiv thaiv kev khawb lossis kev hloov pauv thaum lub sijhawm xa khoom, uas yog ib kauj ruam tseem ceeb rau kev xa khoom mus rau kab sib dhos tsheb.
Qhov Zoo ntawm Ansix: Kev Muab Kev Ntseeg Tau thiab Tsav Tsheb Txo Tus Nqi
Qhov project ZEEKR B-pillar tsis yog ib qho kev sim ua ib leeg xwb tab sis yog ib qho kev xav txog Ansix Tech lub tswv yim tseem ceeb: ua tus khub koom tes tsim khoom muaj nqis. Lawv cov kev paub hauv kev lag luam txhais tau tias yog kev txuag nyiaj rau cov neeg siv khoom los ntawm ntau txoj hauv kev tseem ceeb:
Kev Paub Txog Khoom Siv: Kev pom zoo kom siv qib PPCP kom raug yuav zam kev tsim kho ntau dhau thiab ua kom cov khoom tsim tau zoo thiab ntseeg tau.
Kev Txawj Ntse Txog Txheej Txheem: Kev ua kom lub sijhawm voj voog zoo tshaj plaws txawm tias ob peb feeb xwb los txhais tau tias yuav txuag tau ntau heev dua li kev tsim khoom ntau pua txhiab qhov chaw.
Kev Ua Haujlwm Zoo: Kev siv cov txheej txheem zoo li 8-Kauj Ruam txhim kho rau cov haujlwm tsis yog kev tsim khoom (piv txwv li, kev teeb tsa pwm thiab kev hloov pauv) tuaj yeem ua rau txo qis lub sijhawm tsis ua haujlwm thiab tus nqi ua haujlwm. Ib qho ntaub ntawv sau tseg hauv kev lag luam zoo sib xws tau pom lub sijhawm teeb tsa poob qis 68% thiab cov nqi txheej txheem cuam tshuam poob qis 97%.
Kev Tsim Pwm Zoo Nkauj: Kev koom ua ke cov haujlwm nyuaj rau hauv kev tsim pwm uas ruaj khov thiab siv tau zoo txo cov nqi kho thiab txhim kho kev ua haujlwm ntawm cov khoom siv (OEE) rau cov neeg siv khoom.
Txij thaum pib ua qauv mus txog rau qhov kev kuaj xyuas zoo kawg, Ansix Tech txoj kev tswj hwm ntawm ZEEKR B-pillar qis dua vaj huam sib luag pwm qhia tau hais tias kev txhaj tshuaj niaj hnub yog lub hauv paus ntawm kev tsim kho tshiab hauv tsheb. Los ntawm kev paub txog kev sib tw nyuaj ntawm cov khoom siv, kev tsim kho tshuab, thiab kev tshawb fawb txog txheej txheem, lawv xa ntau dua li ib qho khoom - lawv xa kev ntseeg tau, kev raug, thiab kev sib tw zoo dua los ntawm kev ua kom zoo dua qub. Hauv kev lag luam sib tw mus rau yav tom ntej zoo thiab ruaj khov, kev txawj ntse zoo li no tsis yog tsuas yog muaj txiaj ntsig xwb; nws yog qhov tseem ceeb heev.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog ZEEKR lub tsheb B-pillar qis dua vaj huam sib luag pwm, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb tus CTO, xa ntawv mus rau: stephen@ansixtech.com
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