Bọmpa ihu BMW 7 Series
Bọmpa ihu BMW 7 Series
Nkọcha na Polymer: Otu esi eme ya Ansix Teknụzụ Ndị Ọkachamara n'ihe gbasara nka na sayensị nke BMW 7 Series Front Bumper
Shenzhen, China – N'ụwa nke mmepụta ụgbọala okomoko a na-adịghị ahụkebe, ebe ịma mma, nchekwa, na arụmọrụ na-ezukọ, obere ihe dị mkpa ma dịkwa mkpa n'ụzọ teknụzụ dịka ihe mgbochi ihu. Ọ bụ ihu ụgbọala ahụ, akara mbụ ya nke nchebe ikuku na mmetụta, yana ákwà maka njirimara akara. Maka BMW 7 Series kachasị elu, a na-eme ka ọchịchọ ndị a dịkwuo elu, na-achọ njikọta nke ịma mma ọkpụkpụ na ike injinia. N'azụ nhazi na mmecha zuru oke nke ihe ndị a maka ndị na-ebubata Tier-1 na ọwa ahịa aftermarket bụ Ansix Tech, ọkachamara ịkpụzi injection nke afọ 28 ejedebela na klaasị ọkachamara na mmejuputa mmepụta. N'ime omimi miri emi a na-enyocha usoro ọrụ zuru oke nke Ansix Tech maka ihe mgbochi ihu BMW 7 Series, na-ekpughe otu afọ nke ahụmịhe si sụgharịa uru a na-ahụ anya, ntụkwasị obi, na nhazi ọnụ ahịa dị ukwuu maka ndị ahịa.
Ihe Nketa nke Nkọcha: Ntọala Ansix Tech
E hiwere Ansix Tech na 1996, ọ si n'ọfis ọrụ ngwaọrụ gaa n'ọkwa zuru oke nke ngwọta ịkpụzi injection kpọmkwem, nke nwere ike pụrụ iche na mpụga ụgbọala buru ibu, dị mgbagwoju anya. Ọrụ ha, nke nwere ihe karịrị ọrụ 500 dị mkpa na-aga nke ọma, bụ ihe akaebe nke nkà ihe ọmụma gbadoro ụkwụ na injinia na-arụ ọrụ, njikọta kwụ ọtọ, na ntinye aka na-enweghị mgbagha na mba ụwa. ọkọlọtọ, gụnyere asambodo IATF 16949. "Ahụmịhe anyị abụghị naanị gbasara ịgba ígwè; ọ bụ maka ịhụ ihe ịma aka n'ógbè dijitalụ ogologo oge tupu e bepụ ígwè," ka David Chen, Onye Isi Ọrụ Ọrụ na Ansix Tech kwuru. "Maka ngwaahịa dị elu dịka BMW 7 Series bamper, micron ọ bụla nke warp, Pascal ọ bụla nke nrụgide dị n'ime, na sekọnd ọ bụla nke oge okirikiri bụ ihe dị iche iche anyị ga-enwerịrị ma melite."
Oge nke 1: Jenesis Dijitalụ - Nhazi maka Mmepụta (DFM) na Sayensị Ihe
Njem nke bamper 7 Series anaghị amalite n'ụlọ ahịa, kama na ngalaba mebere emebere.
- Nhọrọ Ihe: Ntọala Polymer
Nhọrọ nke ihe dị oke mkpa. Maka nhazi mbụ nke BMW 7 Series front bamper, Ansix Tech na-ejikarị ihe mejupụtara Polypropylene (PP) dị elu, nke a na-ejikarị Talcom Filled PP (PP+TD) ma ọ bụ Thermoplastic Polyolefin (TPO). A na-ahọrọ ihe ndị a maka nhazi kacha mma nke ihe onwunwe:
Nguzogide Mmetụta: Ga-agbaso iwu nchekwa BMW siri ike na ụkpụrụ mmetụta dị ala (dịka ọmụmaatụ, ụkpụrụ FMVSS). PP/TPO na-enye ezigbo nnabata ike.
Ọkụ na-agbagharị n'okpomọkụ dị ala: Ihe mkpuchi ahụ ekwesịghị ịgbawa n'oge oyi, nke bụ isi ike nke polyolefins e ji aka rụọ.
Nkwụsi ike na Nguzogide Warp: Dị oke mkpa maka ogologo nhazi nke bamper na nhazi oghere zuru oke na fenders na hood. Ihe ndị na-ejupụta mineral ma ọ bụ talc na-eme ka ike sie ike ma belata mkpụkọ.
Ịrụ Ọrụ Dị Ibu na Ọnụ Ahịa: Ihe PP na-enye oke ike-na-arọ ma na-arụ ọrụ nke ọma karịa plastik injinia dịka ABS/PC, ihe dị mkpa na injinịa uru Ansix.
Agba na Ịma Mma: Ihe a ga-eme ga-enye elu Class-A mara mma maka agba BMW nke na-arụ ọrụ nke ọma, nke chọrọ udidi elu dị mma na ndakọrịta na sistemụ praịmarị.
A na-enyocha akara pụrụ iche, dịka Sabic's STAMAX™ PP ma ọ bụ Borealis's Daplen™ TPO. Ndị otu sayensị ihe Ansix Tech anaghị anabata naanị mpempe akwụkwọ data; ha na-eme ule nkwenye tupu oge eruo na ndeksi mmiri ịgbaze (MFI), ihe ndị metụtara okpomọkụ, na nguzozi otu iji hụ na akara ahọpụtara anaghị emezu naanị nkọwapụta kamakwa ọ dabara maka nhazi na ọnụ ahịa.
- Ebu dị elu Nyocha Mmiri (DFM)
N'ebe a, ihe Ansix maara nke ọma ruo afọ iri abụọ na asatọ, a na-agbanwe ya ka ọ bụrụ dijitalụ. Site na iji ngwanrọ dịka Moldflow ma ọ bụ Moldex3D, ndị injinia na-eme ka usoro ntụtụ ahụ dum dị ka nke a:
Usoro Mgbakwunye: Hụ na e nwere njupụta zuru oke, nke a na-eme n'otu oge iji zere ahịrị ịgbado ọkụ n'elu ebe dị mkpa a na-ahụ anya. Maka ihe mkpuchi, a na-etinye ahịrị ịgbado ọkụ n'ụzọ dị mma n'ebe ndị na-adịghị mma dịka azụ ma ọ bụ ebe grille dị ala.
Nyocha nke Ịjụ oyi: Ịkọ amụma ma belata agha nke oyi na-adịghị mma na-akpata. Nke a na-akọwa kpọmkwem nhazi ọwa oyi dị mgbagwoju anya.
Ebe Ọnụ Ụzọ Ámá na Ụdị ya: Ndị otu ahụ na-eji valvụ ndị na-agba ọsọ ọkụ 8-12 eme ihe n'usoro, ha na-ejikarị valvụ ndị na-agba ọsọ ọkụ 8-12. A na-etinye ọnụ ụzọ ámá n'akụkụ azụ nke bamper (ngalaba osisi) iji mee ka mmiri na-asọba n'elu ihe mara mma ruo mgbe ebighị ebi, na-ahụ na elu ya dị mma ma na-ekesa nrụgide n'elu ya.
Amụma Mbelata na Mwakpo: Ịkwụ ụgwọ maka mwepu anisotropic nke ihe PP e juru eju dị mkpa. A na-eji amamihe atụ ihe nlereanya CAD nke oghere ebu dabere na ihe atụ ndị a, ọtụtụ mgbe yana ihe ndị na-abụghị otu nha nha (dịka ọmụmaatụ, ụgwọ ọrụ karịa na ntụziaka mmiri karịa na ya).
Nkebi nke 2: Isi Ihe Dị n'Usoro a - Injinịa na Mmepụta Ebu nke A Na-ahụ Anya
Ebu a bụ ihe osise mara mma nke ruru $500,000+ nke na-eme ka atụmatụ dijitalụ ahụ dị ndụ. Maka ihe mkpuchi BMW 7 Series, ọ bụ ihe ncheta nke mgbagwoju anya.
Ihe Ndị A Ga-atụle n'Imepụta Ebu:
Nhazi: Ebu buru ibu, nke nwere ọtụtụ efere (karịa tọn 30) nwere ogidi nduzi siri ike na mkpọchi iji nagide ọtụtụ puku tọn ike ijide n'enweghị ntụgharị.
Sistemụ Jụụ: Nke a bụ ebe Ansix na-enwu. Iji chịkwaa oge okirikiri na mgbagharị nke akụkụ dị ihe fọrọ nke nta ka ọ bụrụ mita abụọ n'ogologo, a na-ejikarị usoro oyi eme ihe. Site na iji mbipụta ígwè 3D (DMLS) maka ntinye ebu, a na-emepụta ọwa mmiri nke na-agbaso usoro nhazi nke bamper ahụ kpọmkwem, na-eme ka ọ dị anya mgbe niile site na elu oghere ahụ. Nke a na-eme ka oyi dị otu, na-ebelata oge okirikiri ruo 30% ma na-ewepụ ebe ọkụ na-akpata mgbagharị.
Sistemụ Ọsọ na Ọnụ Ụzọ Ámá: Ọkpụkpọ ọkụ na-agba ọsọ nke nwere ọnụ ụzọ valvụ a na-ekpo ọkụ n'èzí bụ ihe a na-ahụkarị. Ọ na-eme ka ọ ghara inwe ihe mkpofu (ndị na-agba ọsọ) ma na-enye ohere ka e mepee ọnụ ụzọ ámá nke ọma, nke kọmputa na-achịkwa n'usoro iji jikwaa ọnọdụ ndị na-asọ asọ na ebe ahịrị ịgbado ọkụ.
Sistemụ Mwepụ: Ebe ọ bụ na akụkụ ahụ buru ibu ma dọpụta ya nke ọma, a na-eji usoro dị iche iche eme ihe: ọtụtụ narị mkpọ ejector, ihe e ji ejepụ aka maka ọgịrịga miri emi, na ọtụtụ mgbe efere ezì na-enyere nitrogen aka ma ọ bụ ihe e ji ikuku mee iji mebie oghere ahụ ma nyere aka n'ịkwatu ya na-enweghị mgbagọ ma ọ bụ akara n'elu "A" a na-ahụ anya.
Mmecha Elu: A na-eme ka oghere ndị ahụ dị mma ka ọ bụrụ enyo SPI A1 ma ọ bụ karịa. Maka ebe ndị nwere udidi (dị ka akụkụ ala ojii matte), a na-etinye udidi acid kpọmkwem ma ọ bụ laser.
Ihe ịma aka na usoro ọrụ mmepụta:
Ịrụzi CNC nke nnukwu blọk ebu (nke a na-ejikarị P20 ma ọ bụ 718 ígwè siri ike) na-ewe izu ole na ole. Ihe ịma aka dị oke mkpa gụnyere:
Ịnọgide na-enwe nhazi: Hụ na e nwere nhazi zuru oke n'etiti ọkara ndị na-agagharị n'elu nnukwu akara ukwu.
Ịrụ Ọrụ n'Ọgba Mmiri Miri Emi: Imezu ihe zuru oke n'elu ala miri emi, nke siri ike iru na mpaghara dị n'okpuru ebe a na-adọba ụgbọala nke bamper.
Njikọta nke Sistemụ Dị Mgbagwoju Anya: Ijikọta ọwa oyi conformal, hot runner, na sistemụ ejection n'enweghị nsogbu ọ bụla.
Ụlọ ahịa ebu Ansix nke nwere njikọ kwụ ọtọ, nke nwere EDM nke ya, olulu miri emi, na ikike DMLS, na-enye njikwa na-enweghị atụ na usoro a.
Nkebi nke 3: Nkwenye na Nhazi Usoro - Site na Foto Mbụ ruo na Okirikiri Na-adịgide Adịgide
Nnwale na Nnwale Ebu T0: Foto mbụ bụ eziokwu. Ansix na-agbaso usoro nkwenye siri ike:
Nnwale Mkpirisi Foto: Iji hụ na usoro mmiri ahụ dabara na ihe nlereanya ahụ.
Nhazi Window Usoro: Site na iji usoro dịka Nhazi nke Nnwale (DOE), ha na-eguzobe windo nhazi siri ike maka paramita ndị dị mkpa: okpomọkụ agbaze (210-230°C maka PP), ọsọ ntụtụ (nhazi iji mejupụta sekọnd 2-4), profaịlụ nrụgide ngwugwu, na oge oyi.
Nnyocha nha: Akụkụ mbụ na-eme nyocha laser 3D zuru oke (CMM) ma tụnyere ya na onye isi CAD. A na-atụ Warpage n'ime ±0.5mm ndidi.
Nyocha Ọrụ na Ịma Mma: Nyocha dabara adaba na ihe eji atụ nha nhazi (CMF), nyocha ihe na-egbuke egbuke n'elu, na nyocha akara sink.
Ihe Ịma Aka Ịkpụzi Ntụtụ nke Pụrụ Iche Maka Bumper 7 Series:
Njikwa Warpage: Ọdịdị ogologo na nke sara mbara na-adịkarị mfe ịgbagọ. Ansix na-alụso nke a ọgụ site na iji usoro oyi eme ihe nke ọma (ọwa ndị kwekọrọ na ya), nhazi ọnụ ụzọ kacha mma, na usoro nrụgide nkwakọ ngwaahịa nke a haziri nke ọma nke na-ebelata mbelata.
Akara Sinkị: N'elu akụkụ dị oke ibu dịka ihe mkpuchi ma ọ bụ n'azụ ebe akara BMW, sink bụ ihe egwu. Ngwọta ya gụnyere imewe isi, oyi ebu mpaghara, na obere okpomọkụ gbazee.
Ahịrị Jetting & Flow: Nhazi ma ọ bụ ọsọ ọnụ ụzọ ámá na-adịghị mma nwere ike ibute ntụpọ a na-ahụ anya. A na-ahazi usoro ọnụ ụzọ valvụ nke usoro ya nke ọma iji gbochie nke a.
Nkebi nke 4: Injin arụmọrụ - Nhazi oge ọnụ ahịa na okirikiri
Nke a bụ ebe ahụmịhe Ansix Tech si aghọ ihe nchekwa ego maka ndị ahịa. A na-ahazi mbelata ọnụ ahịa, ọ bụghị naanị mkparịta ụka.
Nhazi Ihe:
Nhọrọ ọkwa: Ịkwado ọkwa PP/TPO kachasị ọnụ ahịa nke ka gafere ihe achọrọ maka arụmọrụ.
Njikwa Regrind: Imejuputa usoro nhazigharị mechiri emechi, nke a na-achịkwa (ọkachasị 10-20% nhazigharị) maka ọgịrịga na nhazi dị n'ime na-adịghị mkpa n'emebighị akụkụ ahụ.
Nyocha nke Nhazi Akụkụ: Ịtụ aro obere mgbanwe, arụmọrụ (dịka ọkpụrụkpụ mgbidi otu, nhazi ọgịrịga) nke na-eme ka mmiri na-asọ ma na-ebelata oriri ihe.
Nhazi Usoro Maka Ịrụ Ọrụ:
Mbelata Oge Okirikiri: Sistemụ oyi nke conformal bụ ihe kacha enye aka, na-ebelata oge oyi nke ukwuu. Mbelata ndị ọzọ na-abịa site na ime ka oge njikwa robot ka mma, itinye ihe omume ebu n'otu oge, na ịhazi ọsọ ntụtụ ruo n'ókè echiche tupu ntụpọ emee.
Nchekwa Ike: Iji igwe eji agba ihe niile na-eji ọkụ eletrik ma ọ bụ igwe eji agba ihe na-ebelata oriri ike ruo 60% ma e jiri ya tụnyere igwe eji agba ihe.
Mbelata Ọkwa Mkpofu: Site na njikwa usoro siri ike na nlekota oge, Ansix na-ejigide ọnụego mkpofu n'okpuru 0.5%, na-echekwa ozugbo ihe na oge igwe.
Akpaaka na Njikọta: Ịkpụcha ọnụ ụzọ ámá nke robot, ịkpụcha ọnụ ụzọ ámá nke robot, na sistemụ nyocha ọhụụ n'ime ahịrị na-eme ka mma na ọnụ ahịa ọrụ dị ala.
Nkebi nke 5: Nkwa Na-enweghị Nkwenye - Njikwa na Nnyefe Ogo
A naghị enyocha ịdị mma n'ime ya; ọ dị n'ime usoro ahụ.
Njikwa N'ime Usoro: Nlekota oge nke paramita usoro dị mkpa (nrụgide, okpomọkụ, oge) site na iji chaatị SPC (Njikwa Usoro Ọnụọgụgụ). Ngbanwe ọ bụla na-akpali mkpu.
Nyocha nha: Nyocha CMM zuru oke oge niile na nlele dabere na ihe eji arụ ọrụ kwa ụbọchị maka ebe ndị dị mkpa maka itinye ihe.
Nnwale Arụmọrụ: Nnwale ogbe maka iguzogide mmetụta, ịgbagharị okpomọkụ, na nrapado agba.
Nchọgharị: A na-achọpụta ihe ọ bụla na obere ihe ya site na mmepụta.
Nkwakọ ngwaahịa maka izu oke: A na-eji ihe mkpuchi plastik e ji aka rụọ, nke a na-alọghachi ma ọ bụ ihe mkpuchi katọn siri ike nke nwere ihe nkwado siri ike. A na-eji ihe mkpuchi nchekwa ma ọ bụ ụfụfụ kewaa ihe mkpuchi ọ bụla iji gbochie ihe ndọpụ njem, na-eme ka ọ dị njikere maka eserese na njikọta.
Sistemụ Nnyefe Ngwa Ngwa: Ụdị Ansix ejikọtara ọnụ—site na imewe ebu ruo na akụkụ emechara n'okpuru otu ụlọ—na-ewepụ igbu oge nhazi. Sistemụ atụmatụ mmepụta ha na-arụkọ ọrụ na amụma ndị ahịa, na-enye ohere maka usoro nnyefe JIT (Naanị n'oge). Maka mkpa ngwa ngwa, ha na-edobe nchekwa ikike ma nwee ike ime ngwa ngwa site na usoro ọrụ ha dị mfe.
Mmechi: Atụmatụ Uru Teknụzụ Ansix - A haziri ntụkwasị obi n'ime akụkụ ọ bụla
Mmepụta nke BMW 7 Series front bamper bụ otu n'ime ihe nkiri sayensị polymer dị elu, injinia mekaniki ziri ezi, na njikwa usoro data. Ansix Tech na-eduzi symphony a site n'obi ike nke afọ 28 na ọtụtụ narị ọrụ. Ahụmịhe ha na-enye ha ohere iwepụ ọrụ ndị na-etinye n'ihe ize ndụ n'oge dijitalụ, mee ka ha dịkwuo mma maka ọnụ ahịa na arụmọrụ na-enweghị imebi mma, ma na-enye ọrụ ahụ dịka ntụkwasị obi nke ndị ọkachamara n'ụgbọala tụrụ anya ya.
N'ikpeazụ, Ansix Tech na-enye ihe karịrị naanị ihe mgbochi. Ha na-enye injinia bara uru: mbelata a na-ahụ anya na ọnụ ahịa akụkụ niile site na nhọrọ ihe eji eme ihe nke ọma, imewe ebu mgbanwe nke na-ebelata oge okirikiri, na echiche efu nke na-ewepụ ihe mkpofu. N'ọdịdị asọmpi nke ọkọnọ ụgbọ ala, ebe pasent na sekọnd ọ bụla dị mkpa, nkà miri emi nke Ansix Tech nwere n'ọrụ ịkpụzi ihe na-aghọ uru asọmpi dị ike maka ndị ahịa ha, na-egosi na ezigbo okomoko n'imepụta ihe adịghị naanị na nsonaazụ ya, kamakwa n'ọchịchọ amamihe na-aga n'ihu nke izu oke n'ime usoro ahụ n'onwe ya.
Ụlọ ọrụ Ansix Tech Co Ltd
Ọ bụrụ na ị nwere atụmatụ ọ bụla gbasara BMW 7 Series front bamper, ị nwere ike ịkpọtụrụ anyị n'oge ọ bụla. Anyị ga-eme ka echiche gị bụrụ eziokwu, mee ka ị mezuo nrọ gị, ma nweta nnukwu iwu site na ahịa. Ozi kọntaktị anyị bụ info@ansixtech.com. Ma ọ bụ kpọtụrụ CTO anyị, zitere ozi na: stephen@ansixtech.com
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