Bhampa repamberi reBMW 7 Series
Bhampa repamberi reBMW 7 Series
Kunyatsorongeka muPolymer: Sei Ansix Tech Inoziva Hunyanzvi neSainzi yeBMW 7 Series Front Bumper
Shenzhen, China – Munyika isingawanzoonekwi yekugadzira mota dzemhando yepamusoro, uko runako, kuchengetedzeka, uye mashandiro zvinosangana, zvinhu zvishoma zvinonyanya kukosha uye zvinoda tekinoroji sebhampa repamberi. Ndiyo chitarisiko chemotokari, mutsetse wayo wekutanga wekudzivirira mhepo uye kukuvara, uye kanivhasi yechiratidzo chechiratidzo. Kune BMW 7 Series huru, zvinodiwa izvi zvinowedzerwa, zvichida kusanganiswa kwerunako rwekuveza uye hunyanzvi hweinjiniya. Kuseri kwekukwana kwakanaka uye kupedzisa kwakakwana kwezvikamu izvi kune vatengesi veTier-1 vanotungamira uye nzira dzeaftermarket kune Ansix Tech, nyanzvi yekugadzira majekiseni ane makore makumi maviri nemasere ekufamba kwayo akapedzisa nekirasi yepamusoro mukugadzirwa. Kunyura uku kwakadzama kunoongorora hupenyu hwepurojekiti yakazara yeAnsix Tech yebhampa repamberi reBMW 7 Series, zvichiratidza kuti makumi emakore ehunyanzvi anoshandura sei kukosha kunobatika, kuvimbika, uye kugadzirisa kwakakosha kwemitengo kune vatengi.
Nhaka Yekunyatsojeka: Nheyo yeAnsix Tech
Yakavambwa muna 1996, Ansix Tech yakashanduka kubva pakugadzira maturusi kuita mupi webasa rakazara rekugadzirisa majekiseni ekugadzira majekiseni, ine simba guru mukugadzira mota hombe, dzakaoma. Portfolio yavo, ine mapurojekiti makuru anopfuura mazana mashanu akabudirira, humbowo hwepfungwa dzakadzika midzi muinjiniya inoshanda, kubatanidzwa kwemativi, uye kuzvipira kusingazununguki kune dzimwe nyika. mitemo, kusanganisira chitupa cheIATF 16949. "Ruzivo rwedu harusi rwekushandisa michina chete; rwuri pamusoro pekuona matambudziko ari muindasitiri yedhijitari kare simbi isati yachekwa," anodaro David Chen, Mukuru wePurojekiti kuAnsix Tech. "Kune chigadzirwa chikuru chakaita seBMW 7 Series bumper, micron yega yega yewarp, Pascal yega yega yekumanikidzwa kwemukati, uye sekondi yega yega yenguva yebhasikoro chinhu chatinofanira kuva nacho uye kugadzirisa."
Danho 1: Genesis yeDigital - Dhizaini yeKugadzira (DFM) neSainzi yezvinhu
Rwendo rwebhampa re7 Series harutangi pachitoro, asi munzvimbo chaiyo.
- Kusarudzwa Kwezvinhu: Nheyo yePolymer
Sarudzo yezvinhu ndiyo inonyanya kukosha. Pachigadzirwa chikuru cheBMW 7 Series front bumper, Ansix Tech inowanzo shandisa Polypropylene (PP) inoshanda zvakanyanya, kazhinji Talcom Filled PP (PP+TD) kana Thermoplastic Polyolefin (TPO). Zvinhu izvi zvinosarudzwa kuti zvive nekuenzanisa kwakanaka kwezvimiro:
Kusabatwa Nesimba: Inofanira kusangana nezvinodiwa zvakasimba zvekuchengetedza vanofamba netsoka veBMW uye zvinodikanwa kuti zvisabatwe nesimba nekukurumidza (semuenzaniso, zvinodiwa neFMVSS). PP/TPO inopa simba rakanaka.
Kugadzikana Kwekupisa Kushoma: Bumper haifanirwe kupwanyika mumamiriro ekunze anotonhora, simba guru rema polyolefins akagadzirwa.
Kugadzikana Kwemadimikira & Kuramba Kuchinjika: Zvakakosha kuti bumper irambe yakareba uye ichiyerera zvakanaka uye kuti ikwanise kuganhurirwa zvakanaka nemafender nehood. Zvicherwa zvemineral kana talc zvinowedzera kuomarara uye zvinoderedza kudzikira.
Kushanda Nehuremu Nemutengo Wakanaka: Zvinhu zvePP zvinopa chiyero chepamusoro chesimba-ku-huremu uye zvinodhura zvishoma pane mapurasitiki ekugadzira akadai seABS/PC, chinhu chakakosha muinjiniya yeAnsix.
Kupenda & Runako: Chishongo chinofanira kupa nzvimbo yeClass-A isina dambudziko kuti pendi yeBMW ipedzwe zvakanaka, zvichida kuti pendi yacho ishande zvakanaka uye kuti ienderane nema primer systems.
Magiredhi chaiwo, akadai seSabic's STAMAX™ PP kana Borealis's Daplen™ TPO, anowanzo ongororwa. Chikwata cheAnsix Tech chesainzi yezvinhu hachingogamuchire mapepa edata chete; chinoita bvunzo dzekutanga dzekugadzirisa pa melt flow index (MFI), thermal properties, uye batch consistency kuona kuti giredhi rakasarudzwa haringosviki chete pane zvinodiwa asiwo rakagadziridzwa kuti rigone kushandiswa uye mutengo.
- Mould Yepamusoro Kuongorora Kuyerera (DFM)
Pano, ruzivo rwaAnsix rwemakore makumi maviri nemasere rwakazarurwa rwunoiswa padhijitari. Vachishandisa software yakaita seMoldflow kana Moldex3D, mainjiniya vanotevedzera maitiro ese ekuisa majekiseni:
Maitiro Ekuzadza: Kuve nechokwadi chekuti kuzadza kwakaringana, panguva imwe chete kudzivirira mitsetse yekubatanidza panzvimbo dzakakosha dzinoonekwa. Kune bumper, mitsetse yekubatanidza yakaiswa munzvimbo dzisina runako senge nzvimbo dzekumashure kana dzepasi dzegrille.
Kuongorora Kutonhodza: Kufanotaura uye kuderedza kukanganiswa kunokonzerwa nekutonhodza kusina kuenzana. Izvi zvinopa ruzivo rwakananga pamusoro pekugadzirwa kwenzira yekutonhodza yakafanana.
Nzvimbo yeGedhi & Rudzi: Chikwata ichi chinogadzira mavharuvhu anotevedzana, kazhinji chichishandisa mavharuvhu anodziya 8-12. Magedhi akaiswa padivi pemusana webhampa (chikamu chedanda) kuti afambise mvura ichienda kunzvimbo dzakanaka, zvichiita kuti pave nehupamhi hwepamusoro uye kupararira kwesimba rekumanikidza pakurongedza.
Kufanotaura Kudzikira & Kufanotaura Kwemapfundo: Kubhadhara kudzikira kwePP yakazadzwa neanisotropic kwakakosha. Muenzaniso weCAD wenzvimbo yekuumbwa kwechinhu ichi unoyerwa nehungwaru zvichibva pane izvi, kazhinji nezvinhu zvisingaenzaniswi zvekuyera (semuenzaniso, muripo wakawanda munzira yekuyerera kupfuura mhiri kwayo).
Danho rechipiri: Mwoyo weMaitiro - Unyanzvi Hwakagadzirwa Nekugadzira & Kugadzira Zvigadzirwa
Mota iyi imhando yepamusoro inodarika $500,000 inoita kuti hurongwa hwedhijitari huvepo. Kune mota yeBMW 7 Series bumper, imhando yemotokari yakaoma kunzwisisa.
Zvinhu Zvinofanira Kufungwa Nezvekugadzira Mould:
Maumbirwo: Chiumbwa chikuru, chine mapurati akawanda (kazhinji chinorema matani anopfuura makumi matatu) chine mbiru dzakasimba dzinotungamira uye dzinopindirana kuti dzikwanise kutsungirira zviuru zvematani esimba rekusunga pasina kutsauka.
Sisitimu Yokutonhodza: Apa ndipo panowanikwa Ansix. Kuti idzore nguva yekutenderera uye kupomba kwechikamu chakareba mamita maviri, sisitimu yekutonhodza inofanana inowanzo shandiswa. Uchishandisa 3D metal printing (DMLS) yekuisa mold, nzira dzemvura dzinogadzirwa dzinotevedzera chimiro chaicho chebumper, dzichichengetedza daro riri pedyo nepamusoro pegomba. Izvi zvinopa kutonhodza kwakafanana, zvichideredza nguva yekutenderera kusvika ku30% uye kubvisa nzvimbo dzinopisa dzinokonzera kupomba.
Sisitimu yeRunner & Gating: Inoshanda semhando yepamusoro ine mavharuvhu anodziya ekunze. Inoita kuti pasave nemarara echinhu (mavharuvhu) uye inobvumira kuvhurwa nekuvharwa kwemagedhi nenzira chaiyo, inodzorwa nekombuta, kuti itarisire nzvimbo dzinoyerera mvura uye nzvimbo dzeweld line.
Sisitimu Yokubvisa Mvura: Zvichienderana nehukuru hwechikamu uye kudhonza kwakadzika, nzira yekubatanidza zvinhu zvakawanda inoshandiswa: mazana emapini ekubvisa mvura, maejector ekubvisa mvura kubva mumitsetse yakadzika, uye kazhinji maplate ekubvisa mvura anobatsira nenitrogen kana mapopeti emhepo ekupwanya vacuum uye kubatsira mukuburitsa mvura isina kukanganiswa kana mavanga pamusoro pe "A" unooneka.
Kupera Kwepamusoro: Maburi anokweshwa kusvika paSPI A1 kana kuti girazi riri nani. Kune nzvimbo dzine magadzirirwo (senge zvikamu zvitema zvepasi), acid-etching chaiyo kana laser texturing inoiswa.
Matambudziko Ekugadzira & Mafambiro Ebasa:
Kugadzira mabhuroko makuru esimbi (CNC) kubva kuP20 kana 718 simbi yakaomeswa kare) kunotora mavhiki. Matambudziko makuru anosanganisira:
Kuchengetedza Kurongeka: Kuve nechokwadi chekuti hafu dzinofamba dziri pakati penzvimbo hombe.
Kugadzira Machining Akadzika: Kugadzira chigadziko chakakodzera munzvimbo dzakadzika, dzakaoma kusvika dzemvura yakadzika yebhampa.
Kubatanidzwa kweMasisitimu Akaomesesa: Kubatanidza nzira dzekutonhodza dzakafanana, hot runner, uye masisitimu ekuburitsa mvura pasina kukanganiswa.
Chitoro cheAnsix chakabatanidzwa zvakananga, chine EDM yaro, kuchera maburi akadzika, uye kugona kweDMLS, chinopa kutonga kusingaenzaniswi pamusoro pemaitiro aya.
Danho rechitatu: Kusimbiswa & Kugadziriswa Kwemaitiro - Kubva Pakupfura Kwekutanga Kusvika Pakutenderera Kwakagadzikana
Kusimbiswa kweT0 Muenzaniso & Mould: Mifananidzo yekutanga inguva yechokwadi. Ansix inotevera nzira yakasimba yekusimbisa:
Kuedza Kupfupisa: Kuti uone kana mafambiro emufananidzo anoenderana nemuenzaniso.
Kugadzira Mahwindo Ekugadzirisa: Vachishandisa matekiniki akaita seDesign of Experiments (DOE), vanogadzira hwindo rakasimba rekugadzirisa zvinhu zvakakosha: tembiricha yekunyunguduka (210-230°C yePP), kumhanya kwekuisa jekiseni (kwakaenzana kusvika pakuzadza mumasekonzi 2-4), chimiro chekumanikidza pakuisa, uye nguva yekutonhodza.
Kuongororwa Kwemadimikira: Zvikamu zvekutanga zvinoitwa ne3D laser scanning (CMM) uye zvinoenzaniswa neCAD master. Warpage inoyerwa kusvika mukati me ±0.5mm tolerance.
Kuongorora Mashandiro Uye Runako: Kuisa macheki pachinhu chinoyera zvinhu (CMF), kuongorora kupenya kweganda, uye kuongorora chiratidzo chesink.
Matambudziko Ekugadzira Jekiseni Akanangana ne7 Series Bumper:
Kudzora Warpage: Iyo yakareba, inotambanudzwa inogona kukotama. Ansix inodzivirira izvi kuburikidza nekutonhodza kwakanyatsogadzirwa (nzira dzakagadzirwa zvakanaka), nzvimbo yakanaka yegedhi, uye curve yekumanikidza yekurongedza yakanyatsogadziriswa inotsiva shrinkage.
Zviratidzo zveSinki: Pamusoro pezvikamu zvakakora zvakaita semabhosi ekumisikidza kana kuseri kwenzvimbo yeBMW yechiratidzo, sinki ine njodzi. Mhinduro dzinosanganisira magadzirirwo epakati pemotokari, kutonhora kwemota yemunzvimbo, uye tembiricha yakaderera yekunyunguduka.
Mitsetse yeJetting & Flow: Dhizaini yegedhi isina kunaka kana kumhanya kwayo zvinogona kukonzera zvikanganiso zvinoonekwa. Sisitimu yegedhi revharuvhu rakatevedzana yakagadziridzwa zvakanaka kudzivirira izvi.
Danho rechina: Injini Yekushanda Nesimba - Kugadzirisa Mari Nenguva Yekufamba Nenguva
Apa ndipo panobva ruzivo rweAnsix Tech rwunoshandura zvakananga kuchengetedza mari kwevatengi. Kuderedza mitengo kunogadzirwa, kwete kungotaurirana chete.
Kugadzirisa Zvinhu:
Kusarudzwa kweGiredhi: Kukurudzira giredhi rePP/TPO rinodhura zvakanyanya iro richiri kudarika zvinodiwa pakushanda.
Kugadzirisa Kugadzika: Kushandisa nzira yekugadzika yakavharika, inodzorwa (kazhinji 10-20% yekugadzika) yembabvu dzemukati nezvivakwa zvisina kukosha pasina kukanganisa kuvimbika kwezvikamu.
Ongororo yeMagadzirirwo eZvikamu: Kupa mazano ekuchinja kudiki, kushanda (senge ukobvu hwemadziro hwakafanana, dhizaini yembabvu) izvo zvinovandudza kuyerera kwemvura uye zvinoderedza kushandiswa kwezvinhu.
Kugadzirisa Maitiro Kuti Ashande Zvakanaka:
Kuderedza Nguva Yekutenderera: Sisitimu yekutonhodza inochinjika ndiyo inonyanya kubatsira, ichideredza nguva yekutonhodza zvakanyanya. Kudzikiswa kwakawanda kunobva mukugadzirisa nguva dzekubata marobhoti, kuita zviito zvechimurenga panguva imwe chete, uye kugadzirisa kumhanya kwekuisa majekiseni kusvika pamuganho wedzidziso usati waitika zvikanganiso.
Kuchengetedza Simba: Kushandisa michina yekuumba inoshandisa magetsi ese kana kuti yehybrid injection kunoderedza kushandiswa kwesimba ne60% zvichienzaniswa nemichina yehydraulic.
Kuderedza Kushandiswa Kwezvimedu Zvisina Kugadzirwa: Kuburikidza nekudzora kwakasimba maitiro uye kutarisa panguva chaiyo, Ansix inochengetedza mwero wezvimedu zviri pasi pe0.5%, ichichengetedza zvakananga zvinhu nenguva yemuchina.
Kugadzira otomatiki & Kubatanidza: Kubvisa otomatiki zvizere, kuchekerera magedhi nemarobhoti, uye masisitimu ekuongorora maonero ari mukati memutsara zvinovimbisa mhando dzakafanana uye mitengo yakaderera yevashandi pachikamu chimwe nechimwe.
Danho rechishanu: Kuvimbisa Kusachinja-chinja - Kudzora Hunhu & Kuendesa
Hunhu hahuongororwi mukati; hunobatanidzwa mukuita kwacho.
Kudzora Mukati Mebasa: Kutarisa panguva chaiyo ma parameter akakosha ekushanda (kumanikidzwa, tembiricha, nguva) nemachati eSPC (Statistical Process Control). Chero kutsauka kunokonzera alarm.
Kuongororwa Kwemadimikira: Kuongororwa kweCMM yakazara nguva nenguva uye kuongororwa kwezuva nezuva kwakavakirwa pazvishandiso zvakakosha.
Kuyedzwa Kwekushanda: Kuyedzwa kweboka rekuongorora kusapindirana kwesimba remagetsi, kutenderera kwekupisa, uye kunamira kwependi.
Kutevedza: Bhamba rega rega neboka diki rezvinhu zvinonyatso teverwa kuburikidza nekugadzirwa.
Kurongedza Kuti Zvinyatsonaka: Mapurasitiki anodzoserwa kana kuti makadhibhodhi anorema akagadzirwa nemaoko, ane rutsigiro rwakasimbiswa anoshandiswa. Bhampa rega rega rinopatsanurwa nefirimu kana furo kudzivirira kutsemuka kwenzira, zvichiita kuti risvike munzvimbo yekuratidzwa kuti ripendwe uye riunganidzwe.
Masisitimu Ekukurumidza Kuendesa Zvinhu: Modhi yakabatanidzwa yeAnsix—kubva pakugadzirwa kweforoma kusvika pachikamu chakapedzwa pasi pedenga rimwe chete—inobvisa kunonoka kwekubatana. Sisitimu yavo yekuronga kugadzirwa inowiriraniswa nekufanotaura kwevatengi, zvichibvumira hurongwa hwekutumira zvinhu zveJIT (Just-in-Time). Kune zvinodiwa nekukurumidza, vanochengetedza hunyanzvi hwavo uye vanogona kukurumidza kuburikidza nekushanda kwavo kwakarongeka.
Mhedziso: Chirevo cheAnsix Tech Value - Kuvimbika Kwakagadzirwa muChikamu Chese
Kugadzirwa kweBMW 7 Series front bumper imhando yesainzi yepamusoro yepolymer, mainjiniya ekugadzira michina nemazvo, uye kudzora mashandiro edata. Ansix Tech inoita iyi symphony nechivimbo chemakore makumi maviri nemasere nemapurojekiti mazana. Hunyanzvi hwavo hunovabvumira kubvisa njodzi pamapurojekiti ari padanho redhijitari, kuagadzirisa kuti awane mutengo uye kushanda zvakanaka pasina kukanganisa mhando, uye kuita nemazvo zvinotarisirwa nevanoongorora mota.
Pakupedzisira, Ansix Tech inopa zvinopfuura kungopa bumper chete. Vanopa hunyanzvi hwekugadzira zvinhu: kudzikiswa kunoratidzwa kwemutengo wese wezvikamu kuburikidza nekusarudza zvinhu zvine hungwaru, dhizaini yemhando yepamusoro inoderedza nguva yekutenderera, uye mafungiro asina kukanganisa anobvisa marara. Munzvimbo yemakwikwi ekupa mota, uko sendi yega yega uye sekondi yega yega inoverengwa, kugona kwakadzika kweAnsix Tech kugadzira michina yekuisa jekiseni kunova mukana wekukwikwidza kune vatengi vavo, zvichiratidza kuti hunyanzvi hwechokwadi mukugadzira hausi mumhedzisiro chete, asiwo mukutsvaga kwakakwana uye kwakangwara mukuita kwayo.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita neBMW 7 Series front bumper, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO yedu, tumirai tsamba ku: stephen@ansixtech.com
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