Samsung ekwentị ikpe ebu

Samsung ekwentị ikpe ebu

 

Emebere nke ọma: N'ime Ansix Ọrụ Teknụzụ Dị Elu Iji Mee Ka Ọdịnihu Ekwentị Samsung Dịkwuo Mma

N'ụwa nke igwe eletrọniki ndị ahịa na-enwe nrụgide dị elu, otu ebu ọgwụ nwere ike ikpebi ihe ga-eme ka mwepụta ngwaahịa ahụ gaa nke ọma, ebe ndị injinia Ansix Tech na-eji nlezianya enyocha ihe dị ka izu iri na abụọ site na nhazi dijitalụ ruo na mmepụta ọtụtụ mmadụ, na-ewepụ ụbọchị dị mkpa na usoro iheomume ụlọ ọrụ.

 

Mgbe Samsung Electronics wepụtara ekwentị ọhụrụ, ụwa na-ahụ ngwaọrụ mara mma nke nwere teknụzụ dị elu. Agbanyeghị, n'azụ mpụta ahụ mara mma bụ nnukwu ihe dị mkpa nke imepụta ihe: ebu injection. Maka ụlọ ọrụ dịka Ansix Tech, ọkachamara n'ịmepụta ebu dị oke mma, a họpụtara ya maka ọrụ ekwentị Samsung na-anọchite anya oke mmata ụlọ ọrụ na nnukwu ihe ịma aka teknụzụ. Ọrụ dị otú ahụ abụghị naanị maka ịkpụzi plastik; ọ bụ maka ime ihe dị mgbagwoju anya nke injinia dị elu, sayensị ihe, na arụmọrụ na-adịghị agwụ agwụ iji mezuo ihe achọrọ. ọkọlọtọ nke onye ndu teknụzụ zuru ụwa ọnụ.

 

Njem site n'echiche ruo ọtụtụ nde ekwentị ndị yiri ya, nke na-enweghị ntụpọ bụ akụkọ nke ihe ọhụrụ na nkenke. Usoro Ansix Tech, nke e mere ka ọ dị mma site na ọtụtụ afọ nke mmekorita ya na ndị ahịa kachasị elu, na-egosi etu o si dị ọgbara ọhụrụ. Ime ebu na-ejikọta ọrụ aka ọdịnala na ngwaọrụ dijitalụ kachasị ọhụrụ iji nweta ịdị mma a na-ahụtụbeghị mbụ ma na-achịkwa ọnụ ahịa nke ọma. Nnwale miri emi a na-enyocha akụkụ niile nke imepụta isi ihe dị mkpa nke mmepụta ekwentị - ebu injection.

 

Nkebi nke 1: Ịtọ ntọala dijitalụ - Nhazi na Nhazi ihe atụ

Usoro a na-amalite ogologo oge tupu e bepụ ígwè ọ bụla. Samsung na-enye Ansix Tech data CAD 3D ikpeazụ nke akpa ekwentị—ụdị dijitalụ dị mgbagwoju anya nke na-akọwapụta usoro ọ bụla, oghere, na ọgịrịga nhazi. Nzọụkwụ mbụ dị mkpa bụ nyocha zuru oke nke Nhazi maka Mmepụta (DFM).

 

Ndị injinia na-enyocha akụkụ ahụ nke ọma maka nsogbu ịkpụzi ihe nwere ike ịkpata: mgbanwe dị iche iche n'ọkpụrụkpụ mgbidi, nkuku dị nkọ nke na-akpata nrụgide, akụkụ draft ezughi oke maka mwepụ akụkụ, na ohere nke ịmepụta ihe omimi miri emi ma ọ bụ udidi dị mgbagwoju anya. Maka akpa ekwentị, nke bụ akụkụ dị gịrịgịrị nkịtị, ọkpụrụkpụ mgbidi otu dị oke mkpa iji gbochie akara agha na sink. N'otu oge ahụ, usoro prototyping na-amalite. Site na iji teknụzụ ngwa ngwa dị ka igwe CNC ma ọ bụ mbipụta 3D dị elu, Ansix na-emepụta ihe atụ anụ ahụ. Ụdị ndị a na-arụ ọrụ dị iche iche: ha na-enyocha ndakọrịta ya na ihe ndị ọzọ dị na ekwentị (dị ka etiti ime, bọtịnụ, na igwefoto), na-enye ohere maka nnwale aka ergonomic, ma na-enye ihe atụ maka nkwenye mara mma nke imecha elu.

 

Ngwa dị mkpa n'oge a bụ Nnyocha Mmiri Mold (DFM). A na-eji ngwanrọ pụrụ iche nke e ji eme ihe, dị ka Autodesk Moldflow ma ọ bụ Moldex3D, etinye plastik n'ime ebu dijitalụ ahụ. Nyocha a na-ebu amụma otu plastik a gbazere agbaze ga-esi jupụta oghere ahụ, ebe ahịrị njikọta nwere ike ịpụta, otu akụkụ ahụ ga-esi kpọchie ma jụọ oyi, na ebe nrụgide dị n'ime nwere ike ịchịkọta. Maka ọrụ Samsung-grade, ihe nlereanya ahụ na-aga n'ihu, na-emeziwanye ebe ọnụ ụzọ ámá (ebe plastik na-abanye n'akụkụ ahụ) iji belata akara mmiri a na-ahụ anya ma na-ahazi sistemụ ọsọ iji hụ na oghere niile dị na ebu ọtụtụ oghere na-ejupụta n'otu oge na n'otu aka ahụ.

 

Nkebi nke Abụọ: Ụkpụrụ Maka Ịga nke Ọma - Nhazi Ihe na Ebu

Mgbe e mere atụmatụ akụkụ ahụ nke ọma, a na-elekwasị anya na ogidi abụọ dị mkpa nke ihe e kere eke: nhọrọ ihe na nhazi ụkpụrụ ụlọ nke ebu ahụ.

 

Nhọrọ Ihe Atụmatụ Maka Arụmọrụ na Akụnụba

Nhọrọ nke resin plastik bụ ihe dị oke mkpa na-akpata ọnụ ahịa na arụmọrụ. Maka ụlọ ekwentị mkpanaaka, ọkọlọtọ ụlọ ọrụ bụ ngwakọta nke ihe ndị na-ahazi ike, ịma mma, na nhazi.

 

Alloys PC+ABS: Nke a na-abụkarị ihe bụ isi maka akpa ekwentị. Ọ na-ejikọta ike dị elu na iguzogide okpomọkụ nke Polycarbonate (PC) na ike dị elu na nhazi Acrylonitrile Butadiene Styrene (ABS). Akara a na-ejikarị eme ihe yiri CYCOLOY C1200HF nke GE, nke na-enye nguzozi dị mma maka akụkụ ụlọ nhazi.

 

ABS Dị Ọcha: Maka ihe nkwado ime, bezels, ma ọ bụ ihe ndị chọrọ electroplating (dịka bọtịnụ ụfọdụ), A na-ahọrọ ABS n'ihi na ọ na-ejikọ nke ọma na ọnụ ala ya. A maara ọkwa dịka Chi Mei's PA-727 maka oke mmiri.

 

PC dị ọcha: Edebere ya maka ihe ndị nwere nrụgide dị elu, dịka ebe njikọ nke ekwentị a na-apịachi apịachi ma ọ bụ ihe owuwu nwere ibu dị ukwuu, PC (dịka ọmụmaatụ, GE LEXAN EXL1414) na-enye arụmọrụ igwe dị elu n'agbanyeghị na ọ dị oke ọnụ ma sie ike nhazi.

 

Ọkachamara Ansix Tech dị n'ịduzi nhọrọ a iji nweta arụmọrụ achọrọ na ọnụ ahịa kacha ala, na-atụkarị aro ngwakọta PC+ABS maka ụlọ bụ isi iji zere nsogbu mmefu na nhazi nke PC dị ọcha ma na-enwe ike zuru oke.

 

Ịmepụta Ebu: Symphony nke Sistemụ

Nhazi ebu bụ ebe nkà injinia Ansix na-enwu nke ọma. Sistemụ ọ bụla dị n'ime ebu ahụ ga-arụ ọrụ n'otu n'otu.

 

Nhọrọ nke Ebu: A na-ejikarị ígwè anaghị agba nchara dịka Stavax (AISI 420) ma ọ bụ ígwè ngwaọrụ siri ike dịka ASSAB 718 emepụta ihe ndị e ji etinye isi na oghere. Ndị a na-enye ngwakọta pụrụ iche nke ịdị mma dị elu (maka imecha dị ka enyo na akpa ekwentị), iguzogide nchara (iji gbochie ọwa oyi nke mmiri), na ịdịgide iji nagide ọtụtụ nde usoro ntụtụ.

 

Sistemụ Jụụ – Isi nke Ịrụ Ọrụ: Oge oyi nwere ike ịbụ ihe karịrị 70% nke usoro ịgba ọgwụ niile. Ọwa oyi ọdịnala a na-egwupụta anaghị agbaso usoro mgbagwoju anya nke igbe ekwentị, na-eduga na oyi na-adịghị mma na warpage. Ansix Tech na-eji teknụzụ oyi conformal, ebe a na-ebipụta ọwa oyi 3D iji soro ọdịdị kpọmkwem nke elu akụkụ ahụ n'otu anya. Nke a nwere ike ibelata oge okirikiri ruo 30% ma melite nguzozi nke akụkụ ahụ nke ukwuu.

 

Sistemụ Ọnụ Ụzọ na Ọsọ: Maka akụkụ dị oke mkpa dịka akpa ekwentị, a na-ezobe ebe a na-etinye ọnụ ụzọ n'ebe zoro ezo (dịka ọmụmaatụ, n'okpuru ihe ịchọ mma). A na-ejikarị sistemụ ọkụ ọkụ ebuga plastik n'ime oghere ahụ na-enweghị imepụta ihe mkpofu onye na-agba ọsọ oyi, na-eme ka mmepụta ihe na oge okirikiri ka mma.

 

Sistemụ Mwepụ na Mmega Ahụ: Ebu ahụ ga-ewepụta akụkụ dị mgbagwoju anya nke ọma. E mepụtara netwọk nke ntụtụ na aka uwe ejector a kapịrị ọnụ. Ọzọkwa, akpa ekwentị na-enwekarị oghere akụkụ maka bọtịnụ ma ọ bụ ọdụ ụgbọ mmiri, nke chọrọ ndọpụta akụkụ (nke a na-ejikarị usoro "ebuli" ma ọ bụ silinda hydraulic) na-agagharị n'akụkụ tupu ebu ahụ emepee.

 

Nkebi nke 3: Site na Dijitalụ ruo na Ahụ - Mmepụta na Ihe Ịma Aka

Ịsụgharị imewe dijitalụ zuru oke ka ọ bụrụ ebu nkịtị bụ ọrụ dị oke mma nke igwe eji arụ ọrụ nke ọma.

 

Usoro Ọrụ Nrụpụta Ihe Nkezi:

 

Ịrụ Ọrụ Dị Ike: A na-akpụ nnukwu blọk ígwè ruo n'ọdịdị ikpeazụ, na-ewepụ ihe ndị e ji arụ ọrụ ahụ.

 

Ọgwụgwọ Okpomọkụ: A na-agwọ ihe ndị dị mkpa n'ọkụ iji nweta ike isi dị mkpa.

 

Ịrụ Ọrụ Nkọcha: Ebe a na-egwe ọka CNC, ụfọdụ nwere ikike ise-axis, na-eji igwe arụ ọrụ n'ime isi na oghere dị n'ime obere microns nke ndidi. A na-eji Igwe Ntufu Ọkụ Eletriki (EDM) agba ọkụ n'ime nkọwa miri emi, mgbagwoju anya na nkuku dị nkọ nke ngwaọrụ igwe anaghị erute.

 

Ịchacha na Ịchacha: A na-eme ka elu oghere ahụ dị nro nke ọma ka ọ bụrụ enyo. Ọ bụrụ na nhazi akpa ekwentị chọrọ udidi matte ma ọ bụ nke dị ka akpụkpọ anụ, a na-etinye ya site na iji fotochemical etching iji mepụta elu ígwè e ji udidi mee.

 

Ihe ịma aka dị mkpa maka mmepụta ihe:

 

Imezu Nzizi nke Micron-Level: Nchikota nke ndidi n'ọtụtụ akụkụ ga-eme ka e nwee igbe ekwentị nke dabara na chassis dị n'ime ekwentị ahụ nke ọma, ọtụtụ mgbe enwere oghere a tụrụ na narị otu milimita.

 

Ijikwa Mgbidi Dị Mfe: Ihe mkpuchi ekwentị nke oge a nwere ọkpụrụkpụ mgbidi dị ala ruo 0.6mm iji chekwaa ibu na oghere. Ịkpụzi nke a n'otu ụzọ ahụ na-enweghị obere foto ma ọ bụ warpage chọrọ nhazi ngwaọrụ zuru oke na ịjụ oyi.

 

Ijikọta Atụmatụ Ịma Mma: Ọtụtụ mgbe, ụdị dị ka Samsung na-eji usoro dị elu dịka In-Mold Decoration (IMD). Nke a gụnyere itinye ihe nkiri e biri ebi n'ime ebu ahụ, nke a na-etinye plastik n'azụ, itinye ihe ịchọ mma ahụ n'okpuru oyi akwa elu siri ike. Ịmepụta ebu iji jikwaa ihe nkiri a na-enweghị ịcha ma ọ bụ nhazi na-agbakwụnye nnukwu mgbagwoju anya.

 

Nkebi nke 4: Ihe e ji emepụta ihe - Ịkpụzi na Imeziwanye ihe n'ime ahụ

Mgbe e tinyere ebu ahụ n'ime igwe eji akpụzi ihe dị oke mma, nkwenye ikpeazụ ga-amalite.

 

Nhazi usoro maka arụmọrụ kachasị elu:

Ndị injinia usoro Ansix Tech na-akpọ ọtụtụ narị paramita nke ọma: okpomọkụ agbaze, ọsọ ntụtụ na profaịlụ nrụgide, nrụgide nkwakọ ngwaahịa, oge oyi, na okpomọkụ ebu. Ebumnuche bụ iru usoro kwụsiri ike, nke nwere ike imepụta akụkụ ndị yiri ya na okirikiri ọ bụla. Maka akpa ekwentị, ihe ịma aka ndị dị mkpa gụnyere:

 

Iwepụ Akara Sink na Warpage: A na-egbochi ihe ndị a site n'ime ka nrụgide nkwakọ ngwaahịa dị mma ma hụ na e nwere otu oyi site na ọwa conformal.

 

Izere Ahịrị Ịkpa Akpa: Adịghị ike ndị a a na-ahụ anya na-eme ebe mmiri plastik gbazere agbaze na-ezute. A na-ejikwa ọnọdụ na ike ha site na nhazi ọnụ ụzọ ámá na nhazi usoro.

 

Ịchịkwa Mmerụ Ahụ Ịchọ Mma: A na-ewepụ ihe ndị na-agbapụta mmiri, akara mmiri, ma ọ bụ ihe na-acha ọbara ọbara site na ime ka ọsọ ọgwụ na nhazi ọnụ ụzọ dị mma.

 

Mgbalị maka arụmọrụ na njikwa ọnụ ahịa:

Sekọnd ọ bụla echekwara n'oge okirikiri na-asụgharị ruo ọtụtụ nde dollar n'ime oge mmepụta. Njikọta Ansix nke imewe mmepụta maka ọwa oyi na nlekota usoro oge bụ isi ihe dị mkpa. Site na iji ikpo okwu AI, enwere ike ibelata oge imewe oyi site na awa ruo nkeji, na-eme ka imewe kacha mma site na mmalite. Ọzọkwa, itinye Ngalaba Njikwa Okpomọkụ Ebu nke emebere kpọmkwem maka conformal 3D nke ebipụtara na-eme ka mmiri na-agbagharị na ọnụọgụ Reynolds zuru oke (n'etiti 4,000-8,000), na-ewepụta okpomọkụ na arụmọrụ kachasị elu.

 

Nkebi nke 5: Ijide n'aka na ọ zuru oke - Nkwa na Nnyefe Ogo

A naghị enyocha ịdị mma; a na-arụ ya n'ime usoro ọ bụla. Ansix Tech na-etinye usoro njikwa ịdị mma siri ike (QC) n'ọrụ:

 

Nnyocha nke Mbụ (FAI): A na-eji igwe nha nhazi (Coordinate Measuring Machine) atụ foto mbụ sitere na ebu ahụ na data CAD mbụ iji chọpụta akụkụ dị mkpa ọ bụla.

 

Njikwa Usoro Ọnụọgụ (SPC): N'oge mmepụta, a na-atụ akụkụ ndị bụ isi n'oge dị iche iche ma na-esochi ya na chaatị njikwa iji hụ na usoro ahụ kwụsiri ike ma nwee ike.

 

Nnwale zuru oke: A na-anwale akpa ekwentị emechara maka ịdị mma na ọrụ, iguzogide ọdịda na mmetụta, yana ịdịte aka n'elu (nnwale ọkọ na abrasion).

 

Mgbe emechara nkwenye ikpeazụ, a na-akwado ebu ahụ maka nnyefe ngwa ngwa. A na-ehicha ya nke ọma, a na-ekpuchi ya na ihe mgbochi nchara, a na-etinyekwa ya n'ime igbe e ji ụfụfụ mee. Ansix na-eme ka usoro ahụ dum dị mfe, site na mmalite imewe ruo na nnyefe ebu dị njikere imepụta, iji mezuo ọsọ nke ụlọ ọrụ ekwentị mkpanaaka, na-ejikarị ihe dị ka izu iri abụọ eme ihe n'ime usoro izu iri na abụọ ruo iri na anọ a pụrụ ịtụkwasị obi.

 

Otu Ansix Tech si ebelata ọnụ ahịa akụkụ

Maka Ansix Tech, ọrụ Samsung case case mold karịrị nkwekọrịta; ọ bụ ngosipụta nke nkà ihe ọmụma zuru oke ebe injinia dị elu, sayensị ihe onwunwe atụmatụ, na ịchụso arụmọrụ na-agakọ ọnụ. Site n'ịmụta ihe niile—site na usoro atọm nke ígwè ebu ruo na mmiri oyi na-agbawa agbawa—Ansix anaghị arụ naanị ngwaọrụ; ha na-ewulite uru asọmpi maka ndị ahịa ha. N'ikpeazụ, ha na-enye ihe karịrị nkenke; ha na-enye ntụkwasị obi na uru pụrụ iche, na-eme ka ngwaọrụ dị n'aka onye ahịa bụrụ ihe akaebe nke ịdị mma nke e mepụtara ogologo oge tupu ahịrị mgbakọ ikpeazụ.

Ụlọ ọrụ Ansix Tech Co Ltd

Ọ bụrụ na ị nwere atụmatụ ọ bụla gbasara ihe mkpuchi ekwentị Samsung, ị nwere ike ịkpọtụrụ anyị n'oge ọ bụla. Anyị ga-eme ka echiche gị bụrụ eziokwu, mee ka ị mezuo nrọ gị, ma nweta nnukwu iwu site na ahịa. Ozi kọntaktị anyị bụ info@ansixtech.com. Ma ọ bụ kpọtụrụ CTO anyị, zitere ozi na: stephen@ansixtech.com

 

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