Isikhunta sekesi lefoni le-Samsung

Isikhunta sekesi lefoni le-Samsung

 

Okuhlelwe Ngokunemba: Ngaphakathi I-Ansix Umsebenzi Obalulekile Wezobuchwepheshe Wokubumba Ikusasa Le-Smartphone Ye-Samsung

Ezweni elinomfutho ophezulu wezinto zikagesi zabathengi, isikhunta esisodwa singanquma impumelelo yokwethulwa komkhiqizo, onjiniyela be-Ansix Tech behamba ngokucophelela i-gauntlet yamasonto ayi-12 kusukela kuhlelo lwedijithali kuya ekukhiqizweni okukhulu, besusa izinsuku ezibalulekile ezikhathini ezijwayelekile zemboni.

 

Lapho i-Samsung Electronics ikhipha i-smartphone entsha, umhlaba ubona idivayisi ebushelelezi enobuchwepheshe obuthuthukisiwe. Kodwa-ke, ngemuva kwaleyo ngaphandle ecwebezelisiwe kukhona ubuciko bokukhiqiza ngokunemba: isikhunta somjovo. Enkampanini efana ne-Ansix Tech, uchwepheshe ekukhiqizeni isikhunta ngokunemba okuphezulu, ukukhethelwa iphrojekthi yekesi lefoni le-Samsung kumelela isiqongo sokuqashelwa embonini kanye nenselele enkulu yobuchwepheshe. Iphrojekthi enjalo ayimayelana nokubumba ipulasitiki kuphela; imayelana nokwenza umsebenzi oyinkimbinkimbi wobunjiniyela obuthuthukisiwe, isayensi yezinto zokwakha, kanye nokusebenza kahle okungapheli ukuze kuhlangatshezwane nobunzima obuqinile. amazinga womholi wezobuchwepheshe emhlabeni jikelele.

 

Uhambo olusuka emqondweni luye ezigidini zamakesi efoni afanayo, angenaphutha luyindaba yokusungula izinto ezintsha nokunemba. Inqubo ye-Ansix Tech, ehlaziywe eminyakeni eminingi yokubambisana namakhasimende aphezulu, ibonisa ukuthi isimanje kangakanani. Ukwenza Isikhunta ihlanganisa ubuciko bendabuko namathuluzi edijithali asezingeni eliphezulu ukuze kufezwe ikhwalithi engakaze ibonwe ngenkathi ilawula izindleko ngokuqinile. Lokhu kucwila okujulile kuhlola zonke izici zokudala inhliziyo yokukhiqiza ama-smartphone—isikhunta sokufaka.

 

Isigaba 1: Ukubeka Isisekelo Sedijithali - Ukuklama Nokwenza Izibonelo

Inqubo iqala isikhathi eside ngaphambi kokuba noma iyiphi insimbi isikwe. I-Samsung inikeza i-Ansix Tech idatha yokugcina ye-3D CAD yekesi lefoni—imodeli yedijithali eyinkimbinkimbi echaza yonke ijika, imbobo, kanye nombambo wesakhiwo. Isinyathelo sokuqala esibalulekile ukuhlaziywa okuphelele kwe-Design for Manufacturability (DFM).

 

Onjiniyela bahlola ngokucophelela le ngxenye ukuze babone izinkinga ezingaba khona zokubumba: ukuhlukahluka kobukhulu bodonga, amakhona angaphakathi abukhali abangela ukucindezeleka, ama-engeli anganele okukhipha izingxenye, kanye nokwenzeka kokwakha ukudonsa okujulile noma ukuthungwa okuyinkimbinkimbi. Ebhokisini lefoni, eliyingxenye yegobolondo elincane elijwayelekile, ukujiya kodonga okufanayo kubaluleke kakhulu ukuvimbela amamaki okuwa kanye nokucwila. Ngesikhathi esifanayo, isigaba sokulingisa siyaqala. Sisebenzisa ubuchwepheshe obusheshayo njengomshini we-CNC noma ukuphrinta kwe-3D okunesinqumo esiphezulu, i-Ansix idala ama-prototypes angokwenyama. Lawa mamodeli asebenza ngezinjongo eziningi: aqinisekisa ukulingana nezinye izingxenye zefoni (njengohlaka lwangaphakathi, izinkinobho, namakhamera), avumela ukuhlolwa kokuzizwa kwesandla okuqondile, futhi ahlinzeka ngamasampula okuvunyelwa kobuhle bokuqedwa kwendawo.

 

Ithuluzi elibalulekile kulesi sigaba yi-Mold Flow Analysis (DFM). Isofthiwe yokulingisa ekhethekile, njenge-Autodesk Moldflow noma i-Moldex3D, isetshenziselwa ukufaka ipulasitiki nge-inthanethi ku-mold yedijithali. Lokhu kuhlaziya kubikezela ukuthi ipulasitiki encibilikisiwe izogcwalisa kanjani i-cavity, lapho imigqa yokushisela ingakheka khona, ukuthi ingxenye izopakisha futhi iphole kanjani, nokuthi ukucindezeleka kwangaphakathi kunganqwabelana kuphi. Kuphrojekthi ye-Samsung-grade, ukulingisa kuqhubeka phambili, kuthuthukisa izindawo zesango (lapho ipulasitiki ingena khona engxenyeni) ukuze kuncishiswe amamaki okugeleza abonakalayo kanye nokulinganisa uhlelo lokugijima ukuqinisekisa ukuthi zonke izimbobo ku-mold enezimbobo eziningi zigcwaliswa ngasikhathi sinye nangokulinganayo.

 

Isigaba 2: Ipulani Yempumelelo - Umklamo Wezinto Ezibonakalayo Nokubumba

Njengoba umklamo wezingxenye usuqinisekisiwe, ukugxila kushintshela ezinsikeni ezimbili eziyinhloko zokudalwa kwesikhunta: ukukhethwa kwezinto kanye nomklamo wezakhiwo zesikhunta.

 

Ukukhethwa Kwezinto Ezibalulekile Zokusebenza Nomnotho

Ukukhetha i-resin yepulasitiki kuyindleko ebalulekile kanye nokusebenza kahle. Ezindlini ze-smartphone, indinganiso yemboni iyinhlanganisela yezinto ezilinganisela amandla, ubuhle, kanye nokucutshungulwa kalula.

 

Ama-PC+ABS Alloys: Lokhu kuvame ukuba yinto eyinhloko yamakesi efoni. Kuhlanganisa amandla aphezulu kanye nokumelana nokushisa kwe-Polycarbonate (PC) kanye nokugeleza okuphezulu kanye nokulula kokucutshungulwa kwe-Acrylonitrile Butadiene Styrene (ABS). Uhlobo oluvamile olusetshenziswayo lufana ne-CYCOLOY C1200HF ye-GE, enikeza ibhalansi enhle kakhulu yezingxenye zezindlu zesakhiwo.

 

I-ABS Emsulwa: Kuma-bracket angaphakathi, ama-bezel, noma izingxenye ezidinga i-electroplating (njengezinkinobho ezithile), i-ABS iyathandwa ngenxa yokunamathela kwayo okuhle kakhulu kwe-plating kanye nezindleko eziphansi. Amabanga afana ne-PA-727 kaChi Mei aziwa ngokugeleza okuphezulu.

 

I-PC Emsulwa: Igcinelwe izingxenye ezicindezela kakhulu, njengezindawo ezigoqekayo zamafoni noma izakhiwo ezigoqekayo ezinomthwalo omkhulu, i-PC (isb., i-GE LEXAN EXL1414) inikeza ukusebenza okuhle kakhulu kwemishini naphezu kokuba ibiza kakhulu futhi kunzima ukuyicubungula.

 

Ubuchwepheshe be-Ansix Tech busekuqondiseni lokhu kukhetha ukuze kufezwe ukusebenza okudingekayo ngezindleko eziphansi kakhulu eziqhubekayo, ngokuvamile incoma ingxube ye-PC+ABS yendlu eyinhloko ukuze kugwenywe izinselele zezindleko kanye nokucubungula ze-PC emsulwa ngenkathi igcina amandla anele.

 

Ukwakha Isikhunta: I-Symphony Yezinhlelo

Umklamo wesikhunta yilapho ikhono lobunjiniyela le-Ansix likhanya khona ngempela. Zonke izinhlelo ngaphakathi kwesikhunta kumele zisebenze ngokuvumelana okuphelele.

 

Ukukhethwa Kwensimbi Yokubumba: Izithako eziyinhloko nezingaphakathi zivame ukwenziwa ngomshini ngezinsimbi ezingagqwali eziqinisiwe njenge-Stavax (AISI 420) noma izinsimbi zamathuluzi eziqinisiwe njenge-ASSAB 718. Lezi zinikeza inhlanganisela eyingqayizivele yokucwebezela okuphezulu (kokuqeda okufana nesibuko ebhokisini lefoni), ukumelana nokugqwala (ukumelana neziteshi zokupholisa ezisekelwe emanzini), kanye nokuqina kokumelana nezigidi zemijikelezo yokujova.

 

Uhlelo Lokupholisa – Inhliziyo Yokusebenza Kahle: Isikhathi sokupholisa singabalelwa ngaphezu kuka-70% womjikelezo wonke wokujova. Iziteshi zokupholisa ezibholiwe zendabuko ngokuvamile azikwazi ukulandela imidwebo eyinkimbinkimbi yekesi lefoni, okuholela ekupholiseni okungalingani kanye nokugoba. I-Ansix Tech isebenzisa ubuchwepheshe bokupholisa obuhambisanayo, lapho iziteshi zokupholisa zinyatheliswa nge-3D ukuze zilandele ukuma okuqondile kwendawo yengxenye ebangeni elifanayo. Lokhu kunganciphisa izikhathi zomjikelezo ngamaphesenti afinyelela ku-30 ​​futhi kuthuthukise kakhulu ukuhambisana kwezingxenye.

 

Uhlelo Lokufaka Isango Nokugijima: Engxenyeni ebucayi ebonakalayo njengebhokisi lefoni, ukufakwa kwesango kufihlwa ezindaweni ezifihliwe (ngaphansi kweziqeshana zokuhlobisa, isibonelo). Izinhlelo ze-hot runner cishe zisetshenziswa njalo ukuletha ipulasitiki emgodini ngaphandle kokukhiqiza imfucuza ye-cold runner, okuthuthukisa ukukhiqizwa kwezinto kanye nesikhathi sokujikeleza.

 

Izinhlelo Zokukhipha Nokusebenza Eziseceleni: Isikhunta kumele sikhulule ingxenye eyinkimbinkimbi ngendlela ehlelekile. Kuklanywe inethiwekhi yezikhonkwane nemikhono ye-ejector ebekwe kahle. Ngaphezu kwalokho, amakheji efoni avame ukuba nezimbobo eziseceleni zezinkinobho noma ama-port, ezidinga ukudonswa okuseceleni (okuvame ukuqhutshwa yimishini "yokuphakamisa" egobile noma amasilinda e-hydraulic) ahamba eceleni ngaphambi kokuba isikhunta esikhulu sivuleke.

 

Isigaba 3: Kusukela Kwedijithali Kuya Kwezokukhiqiza Ezibonakalayo kanye Nezinselele

Ukuhumusha umklamo wedijithali ophelele ube yisikhunta esibonakalayo kuwumsebenzi womshini wokulungisa onembile kakhulu.

 

Ukugeleza Komsebenzi Wokucubungula Okunembile:

 

Umshini Onzima: Amabhulokhi amakhulu ensimbi ayagaywa abe sesimweni esicishe sibe sekupheleni, kususwa ingxenye enkulu yezinto.

 

Ukwelashwa Kokushisa: Izingxenye ezibalulekile ziphathwa ngokushisa ukuze kufezwe ubulukhuni obudingekayo bomgogodla.

 

Umshini Wokugaya Oqondile: Izikhungo zokugaya ze-CNC, ezinye ezinekhono lama-axis amahlanu, zicindezela ubuso obungaphakathi kanye nobubanzi ngaphakathi kwama-micron okubekezelela. Umshini Wokugaya Ugesi (i-EDM) usetshenziselwa ukushisa ngemininingwane ejulile, eyinkimbinkimbi kanye namakhona abukhali amathuluzi okugaya angenakuwafinyelela.

 

Ukupholisha Nokuthungela: Ubuso bomgodi bupholisha kancane kancane kuze kube yisibuko. Uma ukwakheka kwekesi lefoni kudinga ukuthungwa okungathi shu noma okufana nesikhumba, lokhu kusetshenziswa nge-photochemical etching ukuze kudalwe ubuso bensimbi obuthukile.

 

Izinselele Eziyinhloko Zokukhiqiza:

 

Ukufeza Ukunemba Kwezinga Le-Micron: Ukuhlanganiswa kokubekezelelana okuhlanganayo kuzo zonke izingxenye eziningi kusamele kuholele esikhaleni sefoni esifanelana kahle neshasi yangaphakathi yefoni, ngokuvamile enezikhala ezilinganiswa ngamakhulu emilimitha.

 

Ukuphatha Izindonga Ezincane Kakhulu: Amakesi efoni yesimanje anobukhulu bodonga obungaphansi kuka-0.6mm ukuze kongiwe isisindo nendawo. Ukubumba lokhu ngendlela efanayo ngaphandle kwezithombe ezimfushane noma i-warpage kudinga ukulungiswa kwamathuluzi okuphelele kanye nokupholisa.

 

Ukuhlanganisa Izici Zobuhle: Ngokwandayo, imikhiqizo efana ne-Samsung isebenzisa amasu athuthukile njenge-In-Mold Decoration (IMD). Lokhu kuhilela ukubeka ifilimu ephrintiwe ngaphambilini ngaphakathi kwesikhunta, bese ifakwa ipulasitiki emuva, ifake umhlobiso ngaphansi kwesendlalelo sobuso esiqinile. Ukuklama isikhunta sokuphatha le filimu ngaphandle kokushwabana noma ukungalungi kunezela ubunzima obukhulu.

 

Isigaba 4: I-Crucible Yokukhiqiza - Ukubumba Nokwenza Kangcono Umjovo

Njengoba isikhunta sifakwe emshinini wokubumba onomjovo onembile kakhulu, ukuqinisekiswa kokugcina kuyaqala.

 

Ukuthuthukiswa Kwenqubo Kokusebenza Okuphezulu:

Onjiniyela bezinqubo be-Ansix Tech bahlela ngokucophelela amakhulu amapharamitha: izinga lokushisa lokuncibilika, isivinini somjovo kanye namaphrofayili okucindezela, ingcindezi yokupakisha, isikhathi sokupholisa, kanye nezinga lokushisa lesikhunta. Umgomo ukufeza inqubo ezinzile nenekhono ekhiqiza izingxenye ezifanayo njalo ngomjikelezo. Ngekesi lefoni, izinselele ezibalulekile zifaka:

 

Ukususa Ama-Sink Marks kanye ne-Warpage: Lokhu kuvinjelwa ngokuthuthukisa ingcindezi yokupakisha nokuqinisekisa ukupholisa okufanayo ngeziteshi ezihambisanayo.

 

Ukugwema Imigqa Ehlanganisiwe: Lobu buthakathaka obubonakalayo buvela lapho ukugeleza kwepulasitiki encibilikisiwe kuhlangana khona. Indawo namandla abo kulawulwa ngokuklama isango kanye nokulungisa inqubo.

 

Ukulawula Amaphutha Okuhle: Ukujiya, izimpawu zokugeleza, noma ukufiphala kuyasuswa ngokuthuthukisa isivinini somjovo kanye nomklamo wesango.

 

Isifiso Sokusebenza Kahle Nokulawula Izindleko:

Umzuzwana ngamunye osindiswayo esikhathini somjikelezo uhumushela ezigidini zamaRandi ngokuhamba kwesikhathi sokukhiqiza. Ukuhlanganiswa kwe-Ansix komklamo wokukhiqiza weziteshi zokupholisa kanye nokuqapha inqubo ngesikhathi sangempela kuyizinto ezibalulekile. Ngokusebenzisa amapulatifomu asebenzisa i-AI, isikhathi sokuklama se-cooling水路 singancishiswa kusukela emahoreni kuya emaminithini, kuqinisekiswe umklamo ofanele kusukela ekuqaleni. Ngaphezu kwalokho, ukusebenzisa i-Mold Temperature Control Unit eyenzelwe ngqo i-3D-printed conformal水路 kugcina ukugeleza okuguquguqukayo enombolweni efanele ye-Reynolds (phakathi kuka-4,000-8,000), kukhipha ukushisa ngempumelelo enkulu.

 

Isigaba 5: Ukuqinisekisa Ukuphelela - Ukuqinisekiswa Kwekhwalithi Nokulethwa

Ikhwalithi ayihlolwa; yakhelwe kuzo zonke izinyathelo. I-Ansix Tech isebenzisa uhlelo oluqinile lokulawula ikhwalithi (QC):

 

Ukuhlolwa Kwesihloko Sokuqala (i-FAI): Izithombe zokuqala ezivela ku-mold zilinganiswa nedatha yokuqala ye-CAD kusetshenziswa i-Coordinate Measuring Machine (CMM) ukuqinisekisa zonke izici ezibalulekile.

 

Ukulawulwa Kwenqubo Yezibalo (i-SPC): Ngesikhathi sokukhiqiza, ubukhulu obubalulekile buyalinganiswa ngezikhathi ezithile futhi bulandelelwe kumashadi okulawula ukuqinisekisa ukuthi inqubo ihlala izinzile futhi inamandla.

 

Ukuhlolwa Okuphelele: Amakesi efoni aqediwe ayahlolwa ukuze ahlole ukulingana nokusebenza kwawo, ukumelana nokuwa kanye nokushayisana, kanye nokuqina kwendawo (ukuhlolwa kokuklwebheka kanye nokuhuzuka).

 

Uma sekuvunyelwe okokugcina, isikhunta siyalungiselelwa ukulethwa ngokushesha. Sihlanzwa okokugcina kobungcweti, simbozwe ngokuvimbela ukugqwala, futhi sipakishwe ngokuphephile ebhokisini elenziwe nge-foam. Yonke inqubo, kusukela ekuqaleni komklamo kuya ekulethweni kwesikhunta esilungele ukukhiqizwa, ihlelwa yi-Ansix ukuze ihlangabezane nesivinini esiphuthumayo semboni yama-smartphone, ivame ukucindezela lokho okwakuyisikhathi sokuhola samaviki angu-20 sibe isimiso esithembekile samaviki angu-12-14.

 

Indlela i-Ansix Tech ehlisa ngayo izindleko zezingxenye

Ku-Ansix Tech, iphrojekthi yesikhunta sefoni ye-Samsung ingaphezu kwesivumelwano; kuyisibonakaliso sefilosofi ephelele lapho ubunjiniyela obuthuthukisiwe, isayensi yezinto ezibonakalayo, kanye nokuphishekela ukusebenza kahle okungapheli kuhlangana khona. Ngokwazi yonke imininingwane—kusukela esakhiweni se-athomu sensimbi yesikhunta kuya ekugelezeni okuguquguqukayo kwe-coolant—i-Ansix ayigcini nje ngokwakha ithuluzi; yakha inzuzo yokuncintisana kumakhasimende ayo. Ekugcineni, iletha okungaphezu kokunemba; iletha ukuthembeka kanye nenani eliyingqayizivele, iqinisekisa ukuthi idivayisi esesandleni somthengi iyisibonakaliso sekhwalithi eyakhiwe kudala ngaphambi komugqa wokugcina wokuhlanganisa.

I-Ansix Tech Co Ltd

Uma unezinhlelo ezihlobene nokubunjwa kwekesi lefoni le-Samsung, ungasithinta noma nini. Sizoguqula imibono yakho ibe ngokoqobo, sikuvumele ufeze amaphupho akho, futhi sithole ama-oda amakhulu emakethe. Ulwazi lwethu lokuxhumana luthi info@ansixtech.com. Noma xhumana ne-CTO yethu, nge-imeyili: stephen@ansixtech.com

 

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