Chiumbwa chekesi yefoni yeSamsung

Chiumbwa chekesi yefoni yeSamsung

 

Yakagadzirwa Nemazvo: Mukati Ansix Basa Guru reTekinoroji reKugadzira Remangwana reSamsung paSmartphones

Munyika ine midziyo yemagetsi inodzvinyirirwa zvakanyanya, chiumbwa chimwe chete chinogona kuratidza kubudirira kwekuburitswa kwechigadzirwa, mainjiniya eAnsix Tech vachinyatsoongorora nhanho yemavhiki gumi nemaviri kubva pakugadzira zvinhu zvedhijitari kusvika pakugadzirwa kwezvinhu zvakawanda, vachibvisa mazuva akakosha kubva panguva yakatarwa yeindasitiri.

 

Samsung Electronics painoburitsa smartphone itsva, nyika inoona mudziyo wakanaka une tekinoroji yepamusoro. Zvisinei, kuseri kwekunze kwacho kwakakwenenzverwa kune hunyanzvi hwekugadzira nemazvo: mold yekuisa jekiseni. Kune kambani yakaita seAnsix Tech, nyanzvi mukugadzira mold nemazvo, kusarudzwa kweSamsung phone case kunomiririra mukurumbira mukuru muindasitiri uye dambudziko guru rehunyanzvi. Chirongwa chakadaro hachisi chekungogadzira mapurasitiki chete; ndechekuita basa rakaoma reinjiniya yepamusoro, sainzi yezvinhu, uye kushanda nesimba kuti zvizadzise zvinodiwa. mitemo yemutungamiri we tekinoroji yepasi rose.

 

Rwendo kubva pakufunga kusvika kumamiriyoni emakesi efoni akafanana, asina chaanopomerwa inyaya yekuvandudza uye kururama. Maitiro eAnsix Tech, akagadziriswa kuburikidza nemakore ekushanda pamwe chete nevatengi vepamusoro, anoratidza kuti ari emazuva ano. Kugadzira Mould Inosanganisa hunyanzvi hwechinyakare nemidziyo yedhijitari yepamusoro kuti iwane mhando isingaenzaniswi uku ichidzora mitengo zvakanyanya. Kunyura uku kwakadzama kunoongorora zvese zvinoumba chinangwa chekugadzira mafoni efoni—injini yekupinza.

 

Danho 1: Kuisa Hwaro hweDigital - Dhizaini uye Kugadzira Mifananidzo

Maitiro acho anotanga kare kare simbi isati yachekwa. Samsung inopa Ansix Tech data rekupedzisira re3D CAD rebhokisi refoni—modhi yedhijitari yakaoma inotsanangura curve yega yega, aperture, uye structural rib. Danho rekutanga rakakosha ongororo yakazara yeDesign for Manufacturability (DFM).

 

Mainjiniya vanoongorora chikamu ichi zvakanyatsonaka kuti vaone kana paine matambudziko ekuumba: kusiyana kweukobvu hwemadziro, makona akapinza emukati anokonzera kushushikana, makona asina kukwana ekuburitsa zvikamu, uye kugona kugadzira kudhonza kwakadzika kana magadzirirwo akaomarara. Kune bhokisi refoni, iro riri chikamu chekare chine goko rakatetepa, ukobvu hwemadziro hwakafanana hwakakosha kudzivirira kudonha uye mavanga ekunyura. Panguva imwe chete, chikamu cheprototyping chinotanga. Ichishandisa matekinoroji anokurumidza senge CNC machining kana high-resolution 3D printing, Ansix inogadzira ma prototypes chaiwo. Mamodheru aya anoshanda zvinangwa zvakasiyana: anosimbisa kukodzera kwezvimwe zvikamu zvefoni (senge furemu yemukati, mabhatani, uye makamera), anobvumira bvunzo dzemaoko dzinoshanda zvakanaka, uye anopa sampuro dzekubvumidza runako rwekupedzisa kwepamusoro.

 

Chishandiso chakakosha muchikamu chino iMold Flow Analysis (DFM). Software yekufananidzira yakasarudzika, yakaita seAutodesk Moldflow kana Moldex3D, inoshandiswa kupinza mapurasitiki mumold yedhijitari. Ongororo iyi inofanotaura kuti purasitiki yakanyungudutswa ichazadza sei nzvimbo yacho, uko mitsetse yeweld inogona kuumbwa, kuti chikamu chacho chicharongedza sei uye chichatonhorera sei, uye kuti kushushikana kwemukati kunogona kuungana kupi. Papurojekiti yeSamsung-grade, simulation inoenda mberi, ichigadzirisa nzvimbo dzegedhi (uko purasitiki inopinda muchikamu) kuderedza zviratidzo zvinooneka zvekuyerera uye kuyera system yerunner kuona kuti maburi ese ari mumold ine maburi akawanda anozadzwa panguva imwe chete uye zvakaenzana.

 

Danho rechipiri: Ruzivo rwekubudirira - Dhizaini yezvinhu uye Mould

Kana dhizaini yezvikamu yasimbiswa, chinangwa chinoshanduka kuenda kuzvikamu zviviri zvikuru zvekugadzirwa kweforoma: kusarudzwa kwezvinhu uye dhizaini yezvivakwa zveforoma.

 

Kusarudzwa Kwezvinhu Zvine Hurongwa hweKushanda uye Hupfumi

Kusarudzwa kwepurasitiki yeresin chinhu chakakosha chinopa mari yakawanda uye chinotungamira mashandiro. Kune mafoni efoni, mwero weindasitiri iyi musanganiswa wezvinhu zvinoenzanisa simba, runako, uye kugona kushandiswa.

 

MaAlloys ePC+ABS: Iyi ndiyo inowanzo shandiswa pakugadzira macassette efoni. Inobatanidza simba rakawanda uye kuramba kupisa kwePolycarbonate (PC) nekukwanisa kuyerera kwepamusoro uye nyore kugadzirisa Acrylonitrile Butadiene Styrene (ABS). Mhando yakajairika inoshandiswa yakafanana neCYCOLOY C1200HF yeGE, iyo inopa chiyero chakanaka chezvikamu zveimba.

 

ABS yakachena: Kune mabhureki emukati, mabhezeri, kana zvikamu zvinoda electroplating (senge mamwe mabhatani), ABS inofarirwa nekuda kwekunamatira kwayo kwakanaka kweplating uye mutengo wakaderera. Magiredhi akaita seChi Mei's PA-727 anozivikanwa nekuyerera kwakanyanya.

 

PC yakachena: Yakachengeterwa zvinhu zvinorema zvakanyanya, zvakaita senzvimbo dzemahinji emafoni anopetwa kana zvivakwa zvine mutoro wakakura, PC (semuenzaniso, GE LEXAN EXL1414) inoita mashandiro akanaka kwazvo kunyangwe ichidhura uye ichinetsa kugadzira.

 

Hunyanzvi hweAnsix Tech huri mukutungamira sarudzo iyi kuti iwane kushanda kunodiwa nemutengo wakaderera uye unochengetedza nguva, kazhinji ichikurudzira musanganiswa wePC+ABS weimba huru kudzivirira matambudziko ekushandisa PC yakachena uye kugadzirisa zvinhu uku ichiramba yakasimba zvakakwana.

 

Kugadzira Mold: Symphony of Systems

Dhizaini yeforoma ndipo panoonekwa hunyanzvi hweAnsix hwekugadzira. Sisitimu yega yega iri mukati meforoma inofanira kushanda zvakanaka.

 

Kusarudzwa kweSimbi yeMould: Zvishandiso zvepakati nepakati zvinowanzogadzirwa kubva kusimbi dzisina kusimba dzakaoma kare dzakadai seStavax (AISI 420) kana simbi dzemidziyo dzakaoma seASSAB 718. Izvi zvinopa musanganiswa wakasiyana wekuti zvinopenya zvakanyanya (kuti zvive zvakanaka segirazi pabhokisi refoni), kuramba ngura (kugona kutsungirira nzira dzekutonhodza dzinobva mumvura), uye kugara kwenguva refu kuti zvikwanise kutsungirira mamiriyoni ezviitiko zvejekiseni.

 

Sisitimu Yokutonhodza - Mwoyo Wekushanda Zvakanaka: Nguva yekutonhodza inogona kureva anopfuura 70% yehuwandu hwese hwekupinza. Nzira dzekutonhodza dzechinyakare dzakaboorwa kazhinji hadzigone kutevedzera maitiro akaomarara ebhokisi refoni, zvichikonzera kutonhora kusina kuenzana uye kukanganiswa. Ansix Tech inoshandisa tekinoroji yekutonhodza yakafanana, uko nzira dzekutonhodza dzinodhindwa ne3D kuti dzitevedzere chimiro chaicho chenzvimbo yacho iri kure. Izvi zvinogona kuderedza nguva yekutenderera kusvika ku30% uye kuvandudza zvakanyanya kugadzikana kwezvikamu.

 

Sisitimu yeGating uye Runner: Pachinhu chinoonekwa zvakanyanya senge bhokisi refoni, nzvimbo yegedhi inovanzwa munzvimbo dzakavanda (semuenzaniso pasi pema clip ekushongedza). Masisitimu eHot runner anowanzo shandiswa kuendesa mapurasitiki mugomba pasina kugadzira marara emumhanyi anotonhora, zvichivandudza kugona kwezvinhu uye nguva yekufamba.

 

Masisitimu Ekubvisa Matumbu Uye Ekuita Parutivi: Chiumbwa ichi chinofanira kusunungura chikamu chakaomarara zvakanaka. Network yemapini nemachira e ejector akaiswa zvakanaka yakagadzirwa. Uyezve, mabhokisi efoni anowanzova nemaburi emativi emabhatani kana maports, achida kudhonzwa padivi (kazhinji kachifambiswa nema "lifter" mechanisms kana hydraulic cylinders) anofamba padivi chiumbwa chikuru chisati chavhurwa.

 

Danho rechitatu: Kubva paDigital kuenda kuFiziki - Kugadzira uye Matambudziko

Kushandura dhizaini yedhijitari yakakwana kuita mold chaiyo ibasa guru rekugadzira zvinhu nemazvo.

 

Kufamba Kwemachina Akakodzera:

 

Kugadzira Machining Asina Kunaka: Zvidimbu zvikuru zvesimbi zvinogayiwa kusvika pachimiro chayo chasvika padanho rekupedzisira, zvichibvisa huwandu hwezvinhu zvacho.

 

Kurapa Kupisa: Zvinhu zvakakosha zvinogadziriswa nekupisa kuti zviwane kuomarara kunodiwa.

 

Kugadzira Machining Nemazvo: Nzvimbo dzekugaya dzeCNC, dzimwe dzine kugona kwema axis mashanu, dzinoshandisa simbi yepakati nepaburi kusvika mukati mema microns ekushivirira. Kugadzira Machining Emagetsi (EDM) kunoshandiswa kupisa zvinhu zvakadzama, zvakaoma uye makona akapinza asingakwanise kusvika kune maturusi ekugaya.

 

Kupolisha uye Kugadzira Mavara: Pamusoro pegomba rinopolisha zvishoma nezvishoma kusvika raita girazi. Kana dhizaini yekesi yefoni ichida machira asina kusimba kana akaita sedehwe, izvi zvinoiswa kuburikidza ne photochemical etching kugadzira pamusoro pesimbi ine machira.

 

Matambudziko Makuru Ekugadzira:

 

Kuwana Kururama kweMicron-Level: Kubatanidzwa kwekutsungirira kwakawanda muzvikamu zvakawanda kunofanira kukonzera bhokisi refoni rinokodzera chassis yemukati mefoni zvakakwana, kazhinji nemaburi akayerwa muzvikamu zana zvemamirimita.

 

Kugadzirisa Madziro Akatetepa Zvikuru: Mabhokisi efoni emazuva ano ane ukobvu hwemadziro hwakaderera kusvika ku0.6mm kuchengetedza huremu nenzvimbo. Kugadzira izvi zvakaenzana pasina mafoto mapfupi kana warpage kunoda kugadziriswa kwakakwana kwezvishandiso uye kutonhodza.

 

Kubatanidza Zvinhu Zvinoyevedza: Makambani akaita seSamsung anoshandisa matekiniki epamusoro akadai seIn-Mold Decoration (IMD). Izvi zvinosanganisira kuisa firimu rakadhindwa kare mukati meforoma, iro rinozopinzwa nepurasitiki zvakare, richiisa kushongedzwa pasi pechikamu chakasimba. Kugadzira foroma yekubata firimu iri pasina kukwinya kana kusarongeka kunowedzera kuomarara.

 

Danho rechina: Chinhu Chinokosha Chekugadzira - Kugadzira Jekiseni uye Kugadzirisa

Kana chiumbwa chakaiswa mumuchina wekugadzira jekiseni wakanyatsogadzirwa, kusimbiswa kwekupedzisira kunotanga.

 

Kugadzirisa Maitiro Ekuita Kuti Pave Nekushanda Kwakanaka:

Mainjiniya eAnsix Tech vanoongorora nekungwarira mazana ezvipimo: tembiricha yekunyunguduka, kumhanya kwejekiseni uye mapurofayiri ekumanikidza, kumanikidzwa kwepakeji, nguva yekutonhodza, uye tembiricha yeforoma. Chinangwa ndechekuwana nzira yakagadzikana uye inokwanisa kugadzira zvikamu zvakafanana padanho rega rega. Pakeji yefoni, matambudziko makuru anosanganisira:

 

Kubvisa Sink Marks neWarpage: Izvi zvinodzivirirwa nekugadzirisa kumanikidzwa kwepakeji uye kuona kuti kutonhora kwakafanana kuburikidza nenzira dzakafanana.

 

Kudzivisa Mitsetse Yekurukwa: Kusasimba uku kunooneka kunoitika apo kuyerera kwepurasitiki yakanyungudutswa kunosangana. Nzvimbo yavo nesimba zvinodzorwa kuburikidza nekugadzira gedhi uye kugadzirisa maitiro.

 

Kudzora Zvisina Kunaka Kwerunako: Kutsvuka, mavara ekuyerera, kana kusviba zvinobviswa nekuvandudza kumhanya kwejekiseni uye dhizaini yegedhi.

 

Kukurudzira Kushanda Nesimba Uye Kudzora Mari:

Sekondi yega yega inochengetwa munguva yekutenderera inoshandura mamiriyoni emadhora panguva yekugadzira. Kubatanidzwa kweAnsix kwekugadzira dhizaini yekutonhodza nzira uye kutarisa maitiro panguva chaiyo ndizvo zvinhu zvakakosha. Nekushandisa mapuratifomu ane simba reAI, nguva yekugadzira yekutonhodza inogona kuderedzwa kubva pamaawa kusvika kumaminitsi, zvichiita kuti dhizaini ive yakanaka kubva pakutanga. Uyezve, kushandisa Mold Temperature Control Unit yakagadzirirwa zvakananga 3D-printed conformal水路 inochengetedza kuyerera kwakasimba panhamba yakakodzera yeReynolds (pakati pe4,000-8,000), ichiburitsa kupisa nekushanda kwakanyanya.

 

Danho rechishanu: Kuve nechokwadi chekukwana - Kuvimbisa Hunhu uye Kuendesa

Hunhu hahuongororwi mukati; hwakavakirwa padanho rega rega. Ansix Tech inoshandisa nzira yakasimba yeKudzora Hunhu (QC):

 

Kuongorora Nyaya Yekutanga (FAI): Mapfuti ekutanga kubva muchiumbwa anoyerwa zvichienderana nedata rekutanga reCAD uchishandisa Coordinate Measuring Machine (CMM) kuti aone mativi ese akakosha.

 

Kudzora Maitiro Ekuverenga Nhamba (SPC): Munguva yekugadzira, zviyero zvakakosha zvinoyerwa nguva nenguva uye zvinoteverwa pamachati ekudzora kuona kuti maitiro acho anoramba akagadzikana uye achikwanisa.

 

Kuedzwa Kwakakwana: Mabhokisi efoni apera anoedzwa kuti aone kana akakodzera uye anoshanda zvakanaka, kuti haadonhe here kana kuti haakuvadzi, uye kuti anoramba ari pamusoro (kuyedzwa kwekukwenya nekukwenya).

 

Kana yatenderwa kekupedzisira, mold inogadzirwa kuti isvike nekukurumidza. Inocheneswa nehunyanzvi hwekupedzisira, inoputirwa nengura, uye inoiswa zvakanaka mubhokisi rakagadzirwa nefuro. Maitiro ese, kubva pakutanga kwekugadzira kusvika pakuunzwa kwemold yakagadzirirwa kugadzirwa, anogadziriswa neAnsix kuti isangane nekukurumidza kweindasitiri yemafoni, kazhinji ichimanikidza yaimbova nguva yekutungamira kwemavhiki makumi maviri kuita purogiramu yakavimbika yemavhiki gumi nemaviri kusvika gumi nemana.

 

Maitiro eAnsix Tech kuderedza mutengo wezvikamu

Kune Ansix Tech, chirongwa cheSamsung phone case mold chinopfuura chibvumirano; chiratidzo chepfungwa yakazara apo mainjiniya epamusoro, sainzi yezvinhu zvine chekuita nehurongwa, uye kutsvaga kushanda zvakanaka nguva dzose zvinosangana. Nekuziva zvese—kubva pachimiro chemaatomu esimbi yemold kusvika pakuyerera kwemvura inotonhorera—Ansix haingogadziri chishandiso chete; inovaka mukana wekukwikwidzana nevatengi vayo. Pakupedzisira, inopa zvinopfuura kunyatsojeka; inopa kuvimbika uye kukosha kwakanyanya, ichiva nechokwadi chekuti mudziyo uri mumaoko emutengi humbowo hwemhando yakagadzirwa kare kare mutsetse wekupedzisira usati wagadzirwa.

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neSamsung phone case mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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