Latex New Crown Antigen Card Mold and Plastic Injection molding
FEATURES
- Latex New Crown Antigen Card Mold and Plastic Injection molding
The AnsixTech factory’s process for manufacturing plastic molds for COVID-19 antigen cards usually includes the following steps:
Mold design: According to the size and shape requirements of the COVID-19 antigen card, AnsixTech’s team of engineers will design the mold. Factors such as the mold’s structure, internal cavities, channels and die exits are taken into consideration during the design process.
Material selection: According to the mold design requirements, select engineering plastics with good wear resistance and high temperature resistance that are suitable for making plastic molds.
Mold manufacturing: AnsixTech factory uses advanced CNC machine tools and processing equipment to process and manufacture molds according to mold design drawings. This includes mold milling, turning, drilling, wire cutting and other processes.
Mold debugging: After manufacturing is completed, AnsixTech technicians debug the mold. They will check whether the size and shape of the mold meet the requirements, and adjust the injection molding process parameters of the mold as needed
Injection molding production: After completing the mold debugging, the AnsixTech factory injects the plastic material into the mold and performs injection molding production through the injection molding machine. During the injection molding process, parameters such as temperature, pressure, and injection time must be controlled to ensure that the injection molded COVID-19 antigen card meets the requirements.
Follow-up processing: After the injection-molded COVID-19 antigen card is cooled and solidified, the AnsixTech factory will perform subsequent processing, Laser marking, silk screen printing，such as cleaning, deburring, and quality inspection. Finally, the new coronavirus antigen card is packaged for subsequent use and sales.
The AnsixTech factory has advanced equipment and an experienced team to provide high-quality COVID-19 antigen card plastic mold manufacturing services. our focus on quality control and process optimization to ensure the accuracy and stability of mold manufacturing.
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Product Materials: |
HIPS
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Mold Material: |
2344H
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Number of Cavities: |
1*32
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Glue Feeding Method: |
Hot runner
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Cooling Method: |
Water cooling
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Molding Cycle |
16.8s |
- Medical Plastic Injection Molding Capabilities
AnsixTech has 4 production bases in China and Vietnam. We have a total of 260 injection molding machines. The tonnage of injection molding machines ranges from the smallest 30 tons to 2800 tons. The main injection molding machines include Japan's Fanuc, Sumitomo, Toshiba, Nissei, and Germany's Arburg (mainly liquid silicone injection molding, mainly two component). China has Haitian and Victor Taichung Machinery, etc.
AnsixTech medical injection molding experts are a strong professional team with extensive knowledge and experience in the field of medical injection molding.
Technical expertise: AnsixTech medical injection molding experts have extensive technical expertise and are familiar with all aspects of medical injection molding. our understand the special requirements of medical injection molding, including material selection, design optimization, mold manufacturing, injection molding process, quality control, etc. our maintain knowledge of the latest technologies and trends in the industry through continuous learning and research.
Design capabilities: AnsixTech medical injection molding experts have excellent design capabilities. our have a professional design team that can carry out mold design and product design optimization according to customer needs and product requirements. our are familiar with CAD/CAM software and tools and are able to perform precise mold design and product structure optimization to improve the efficiency and quality of injection molding.
Mold manufacturing: AnsixTech medical injection molding experts have advanced mold manufacturing equipment and processes. Our use advanced processing technology and processes to manufacture high-quality medical injection molds. Our pay attention to details and precision control to ensure the accuracy and stability of the mold. our also work with excellent mold manufacturers to ensure the quality and delivery time of the molds.
Injection molding production: AnsixTech medical injection molding experts have advanced injection molding equipment and processes, enabling efficient and stable injection molding production. our master the process requirements of medical injection molding and can perform injection molding production according to customer needs to ensure product quality and consistency. our focus on the control and optimization of process parameters to improve production efficiency and product quality.
Quality Control: AnsixTech medical injection molding experts attach great importance to quality control. our understand the quality standards and regulatory requirements for medical injection molded products and can help customers establish and implement strict quality control systems. our use advanced testing equipment and methods to conduct product quality inspection and testing to ensure that products comply with relevant standards and regulations.
Project management: AnsixTech medical injection molding experts have excellent project management capabilities. our are able to work closely with clients to understand their needs and requirements and develop detailed project plans and timelines. our focus on communication and coordination to ensure projects are delivered on time and maintain good working relationships with clients.
Innovation ability: AnsixTech medical injection molding experts focus on innovation and technological progress. our constantly explore new materials, processes and technologies to provide better quality medical injection molding solutions. our actively participate in industry seminars and exhibitions, communicate and share experiences with experts in the same industry, and continuously improve their innovation capabilities and competitiveness.
AnsixTech medical injection molding experts are able to provide customers with high-quality, efficient and reliable medical injection molding solutions due to their technical expertise, design capabilities, mold manufacturing, injection molding production, quality control, project management and innovation capabilities. Our are committed to working with customers to jointly promote the development and progress of the medical injection molding industry.
- AnsixTech Manufacturing capacity
AnsixTech is mainly engaged in the fields of medical equipment, automotive interior molds, automotive interior decoration (INS/TOM/DOD), household appliances, daily necessities, kitchenware series, 3C, consumer electronics, industrial control appliances, maternal and infant products, etc.
Advanced equipment: AnsixTech factory has advanced injection molding equipment, mold manufacturing equipment and processing equipment. our use the latest technology and equipment to ensure efficiency and quality of the production process.
Production capacity: AnsixTech factory has strong production capacity and can meet customers’ mass production needs. our have efficient production lines and processes that enable them to quickly respond to customer orders and deliver on time.
Quality Control: AnsixTech factory attaches great importance to quality control.our have a strict quality management system, including quality control and inspection from raw material procurement to production process. our use advanced testing equipment and methods to ensure that the quality of their products meets customer requirements and standards.
Technical team: AnsixTech factory has a professional technical team, including engineers, technicians and quality control personnel. our have rich experience and professional knowledge and can provide technical support and solutions to ensure the smooth progress of the production process and the quality of the products.
Environmental management: AnsixTech factory focuses on environmental protection and sustainable development. our comply with environmental regulations and standards and take steps to reduce their impact on the environment, such as waste disposal and energy management.
Supply chain management: AnsixTech factory has good supply chain management capabilities. our have established long-term cooperative relationships with reliable suppliers to ensure the quality of raw materials and the stability of supply. our also work with logistics companies to ensure timely delivery of products and efficient logistics.
Innovation capability: AnsixTech factory focuses on innovation and technological progress. our continuously research and develop new materials, processes and technologies to provide better products and solutions. our actively participate in industry seminars and exhibitions, communicate and share experiences with experts in the same industry, and continuously improve their innovation capabilities and competitiveness.
AnsixTech factory relies on its advanced equipment, strong production capacity, strict quality control, professional technical team, environmental management, supply chain management and innovation capabilities to provide customers with high-quality, efficient and reliable products and services. Serve. They are committed to working with customers to jointly promote the development and progress of the industry.
- AnsixTech Custom Medical Device Injection Molding Process
Demand analysis: AnsixTech communicates with customers to understand their needs and requirements. our discuss the details of medical device functionality, design requirements, material selection, etc. with customers to ensure an accurate understanding of customer needs.
Design and mold making: AnsixTech’s engineering team designs and molds medical devices based on customer needs and requirements. our use CAD and other design software for 3D modeling and mold design of products. During the design process, our take into account factors such as the structure, function, and injection molding process of the medical device.
Material selection: AnsixTech selects appropriate medical-grade plastic materials based on the requirements of the medical device and the use environment. our consider the material’s high temperature resistance, corrosion resistance, biocompatibility and other properties to ensure the safety and reliability of the material.
Injection molding process: AnsixTech formulates an injection molding process plan based on the design and mold production of medical devices. our take into account parameters such as injection temperature, injection pressure, and injection speed to ensure that the injection molding process of medical devices is stable and the quality is controllable.
Quality control: AnsixTech conducts strict quality control throughout the entire injection molding process. our monitor and inspect the injection molding process to ensure that the dimensional accuracy, appearance quality and functional performance of the product meet the requirements. our also conduct product reliability testing and verification to ensure product safety and reliability.
AnsixTech can provide customized medical device injection molding process services. our work closely with customers to conduct demand analysis, design and mold making, material selection, injection molding process formulation and quality control according to customer needs to ensure the provision of high-quality medical device products that meet customer requirements.
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- AnsixTechMedical Plastic Injection Molding Quality Assurance
AnsixTech factories have strict quality assurance measures in medical plastic injection molding to ensure product quality and safety. The following are the AnsixTech factory’s measures for quality assurance in medical plastic injection molding:
Material selection: AnsixTech factories use high-quality medical-grade plastic materials, which comply with the standards and requirements of the international medical industry. The factory will conduct strict testing and screening of raw materials to ensure the quality and reliability of the materials.
Process control: The factory has an experienced team of process engineers who will strictly control and optimize the injection molding process parameters. The factory will use advanced injection molding equipment and technology to ensure the dimensional accuracy, surface quality and structural integrity of the product.
Quality inspection: AnsixTech factory has complete quality inspection equipment and processes. The factory will conduct comprehensive quality inspections on the injection molding process, including dimensional measurement, appearance inspection, physical performance testing, etc. The factory also conducts batch sampling inspections to ensure product consistency and reliability.
Quality management system: We have the international medical certification ISO13485 system, and have obtained an ISO 8 Cleanroom, which complies with the US medical grade FDA510K standard, and strictly implements it in accordance with the standards. The factory conducts internal audits and external certifications to ensure the effectiveness and continuous improvement of the quality management system.
Compliance: AnsixTech factories follow relevant regulations and standards, such as FDA requirements and other international medical industry standards. The factory will ensure product compliance, including the biocompatibility of materials, product safety and reliability, etc.
AnsixTech factories have strict quality assurance measures in medical plastic injection molding to ensure product quality, safety and compliance. The factory is committed to providing high-quality medical plastic injection molding products to meet the needs of customers and the market.
- AnsixTech Project Initiation Phase
Project definition: AnsixTech works with the client to clarify the goals, scope and deliverables of the project. our discuss project requirements, timelines, budgets and other key elements with clients to ensure a shared understanding of the project.
Demand analysis: AnsixTech communicates in depth with customers to understand their specific needs and expectations. our collect and organize relevant information and analyze and evaluate the technical, commercial and risk elements of the project. our work with clients to discuss and clarify requirements, ensuring an accurate understanding of project requirements.
Project plan: AnsixTech develops a detailed project plan, including the project’s tasks, milestones, resource allocation and schedule. our consider the complexity, risks, and dependencies of the project to develop a reasonable plan and timeline. our share the project plan with the client to ensure a mutual understanding of project progress and delivery timelines.
Team formation: AnsixTech forms a team that suits the project needs, including engineers, designers, technical experts, etc. our select appropriate team members based on the project’s technical requirements and resource availability. our ensure that team members have the required skills and experience to ensure a smooth project.
Risk management: AnsixTech conducts risk assessment and management to identify risks and obstacles that the project may face. They formulate corresponding risk response strategies and establish risk monitoring and control mechanisms. our share risk assessments and management plans with clients to ensure a shared understanding of project risks and consistent responses.
AnsixTech can establish project goals, clarify requirements, formulate plans, build teams and manage risks during the project initiation phase. These steps lay the foundation for the smooth progress of the project and provide guidance and support for subsequent project execution.
- AnsixTech Mold Manufacturing and Trial Phase
Mold design confirmation: AnsixTech will hand over the detailed designed mold drawings to the mold manufacturer for manufacturing. Our mold engineers will confirm with the customer to ensure that the design and manufacturing of molds meet project needs and requirements.
Mold manufacturing: the mold design drawings provided by AnsixTech， our use advanced processing equipment and techniques to manufacture high-quality molds. AnsixTech maintains close cooperation with customer to monitor the progress and quality of mold manufacturing.
Mold trial and debugging: After the mold manufacturing is completed, AnsixTech conducts mold trial and debugging. our install the mold on the injection molding machine and conduct trial molding operations. our adjust the parameters of the injection molding machine, such as temperature, pressure and speed, to ensure the normal operation of the mold and the quality of the product.
Product sample production: During the mold trial and debugging process, AnsixTech produces product samples. our use appropriate raw materials and processes to produce product samples through injection molding. our inspect and test samples to ensure that the product’s dimensional accuracy, appearance quality and functional performance meet the requirements.
Optimization and improvement: AnsixTech will optimize and improve based on the results of mold trial debugging and product sample production. Based on the problems discovered during the mold trial and customer feedback, they adjust and improve the mold and injection molding process to improve product quality and production efficiency.
AnsixTech can ensure that the mold manufacturing and mold trial process proceeds smoothly and obtain product samples that meet the requirements. our work with customer to monitor the quality and progress of mold manufacturing. our conduct trial mold debugging and product sample production to verify the performance of the mold and the quality of the product. our also perform optimizations and improvements to increase the efficiency and quality of molds and injection molding processes.
- AnsixTech Sample Confirmation Phase
Sample production: Based on the results of mold trial and debugging, AnsixTech produces product samples. our use appropriate raw materials and processes to produce samples by injection molding. our ensure that the sample’s dimensional accuracy, appearance quality and functional performance meet requirements.
Sample inspection and testing: AnsixTech inspects and tests samples to ensure their quality and performance meet customer requirements. our conduct visual inspection, dimensional measurement, functional testing, etc. to verify the quality and reliability of the samples.
Customer confirmation: AnsixTech will submit the sample to the customer for confirmation. our evaluate samples with customers and collect customer feedback and suggestions. They discuss the quality, appearance, functionality and other aspects of the sample with the customer to ensure customer satisfaction with the sample.
Modifications and improvements: Based on customer feedback, AnsixTech will modify and improve the samples. our adjust the design, materials or workmanship of the samples according to the customer’s requirements to meet the customer’s needs and expectations.
Final confirmation: After modification and improvement, AnsixTech will submit the final sample to the customer for final confirmation. Together with the customer, our evaluate the final sample to ensure its quality and performance meet the customer’s requirements. Once the customer confirms that the sample is correct, AnsixTech will move to the next stage, such as mass production or market preparation.
AnsixTech can ensure that the quality and performance of the sample meet customer requirements. our work with customers to gather feedback and make revisions and improvements to ensure satisfaction with the final sample. The goal of this stage is to obtain final confirmation from customers and lay the foundation for subsequent production or launch preparation.
- AnsixTech Mass Production Preparation Phase
Production plan formulation: AnsixTech formulates detailed production plans, including production volume, production schedule, resource allocation, etc. our take into account the needs of the project, market demand and customer requirements to formulate reasonable production plans.
Supply chain management: AnsixTech works closely with suppliers to ensure that the supply of raw materials and parts can meet production needs. our communicate and coordinate with suppliers to ensure supply chain stability and efficiency.
Production equipment preparation: AnsixTech ensures the preparation and commissioning of production equipment. our inspect and maintain production equipment to ensure its proper operation and productivity. our also perform debugging and testing of equipment to ensure its performance and stability.
Production process optimization: AnsixTech optimizes and improves the production process to improve production efficiency and product quality. our take into account all aspects of the production process, such as injection molding process, assembly process, etc., to optimize and improve it to improve production efficiency and reduce costs.
Quality control: AnsixTech conducts strict quality control to ensure that the quality and performance of the products meet the requirements. our formulate quality control plans and testing standards, and conduct product sampling inspections and functional tests. our also establish quality records and traceability systems to ensure that the quality of products is traceable and controllable.
Production training: AnsixTech provides training to production personnel to ensure that they are familiar with the production process and operating procedures. our train production personnel in skills and knowledge, improving their production capabilities and quality awareness.
AnsixTech can prepare for mass production. our formulate production plans, manage supply chains, prepare production equipment, optimize production processes, conduct quality control and train production personnel to ensure smooth production and controllable product quality. The goal of this stage is to prepare for mass production to meet market demand and customer requirements.
- AnsixTech Mass Production Phase
Production plan execution: AnsixTech executes production tasks according to the established production plan. our arrange production personnel, equipment and raw materials according to the production plan to ensure production progress and full utilization of production capacity.
Production monitoring and adjustment: AnsixTech conducts production monitoring and monitors key indicators and parameters during the production process. our use production data and quality indicators for real-time monitoring to promptly discover and solve problems in production. our make adjustments and optimizations based on monitoring results to improve production efficiency and product quality.
Quality control: AnsixTech conducts strict quality control to ensure that the quality and performance of the products meet the requirements. our implement quality control plans, conduct sampling inspections and functional tests of products. our also perform process control, monitoring key aspects of the production process to ensure product consistency and stability.
Supply chain management: AnsixTech maintains close cooperation with suppliers to ensure that the supply of raw materials and components can meet production needs. our coordinate and communicate with suppliers to promptly resolve issues and risks in the supply chain.
Improvement of production efficiency: AnsixTech continuously optimizes production processes and processes to improve production efficiency and reduce costs. our find and implement improvement measures, such as the introduction of automated equipment, optimization of process parameters, etc., to improve production efficiency and quality.
Quality records and traceability: AnsixTech has established a quality record and traceability system to record key data and quality information during the production process. our ensure the quality of products is traceable and controllable to meet customer and regulatory agency requirements.
AnsixTech can achieve the goal of mass production, ensure production progress and full utilization of production capacity, and ensure that product quality and performance meet requirements. our perform production plan execution, production monitoring and adjustment, quality control, supply chain management, production efficiency improvement, and quality recording and traceability to ensure smooth production and controllable product quality.
- AnsixTech Delivery and After-sales Phase
Product delivery: AnsixTech will deliver the completed products according to customer requirements. our ensure that products are packaged and shipped in compliance with standards and requirements to ensure product safety and integrity.
Installation and debugging: If necessary, AnsixTech will send technicians to the customer’s site to install and debug the product. our ensure the correct installation and proper functioning of products to meet customer needs and requirements.
Training and technical support: AnsixTech provides product training and technical support to help customers use and maintain products correctly. our train customers’ operators, provide product manuals and technical documents, and answer customers’ technical questions and queries.
After-sales service: AnsixTech provides comprehensive after-sales service, including product warranty, repair and replacement, etc. our have established an after-sales service system to ensure that customers’ problems during the use of products can be solved and dealt with in a timely manner.
Customer feedback and improvements: AnsixTech values customer feedback and suggestions to continuously improve products and services. our maintain communication with customers, collect customer feedback and needs, and carry out product improvements and upgrades to improve customer satisfaction and product competitiveness.
AnsixTech can ensure the quality and effectiveness of product delivery and after-sales service. our provide installation and commissioning, training and technical support, after-sales service, etc. to meet customer needs and requirements. our maintain close communication and cooperation with customers and continuously improve products and services to improve customer satisfaction and brand image.
- Why Choose AnsixTech Medical Plastic Injection Services?
Professional experience: AnsixTech has many years of experience in medical plastic injection services and is very familiar with the needs and standards of the medical industry. our are able to provide high-quality injection services and ensure product safety and reliability.
Advanced equipment: AnsixTech has advanced injection equipment and technology, which can meet various complex injection needs. our constantly update their equipment and technology to ensure they can provide the latest solutions.
Quality control: We have the international medical certification ISO13485 system, and have obtained an ISO 8 Cleanroom, which complies with the US medical grade FDA510K standard, and strictly implements it in accordance with the standards.AnsixTech focuses on quality control, and they adopt a strict quality management system to ensure that each product meets relevant standards and requirements. our conduct rigorous inspection and testing to ensure product quality and performance.
AnsixTech can effectively control costs and improve the company’s competitiveness and profitability. our focus on supply chain management, production process optimization, energy and resource conservation, overhead control and quality management to reduce costs in many aspects.
Customer customization: AnsixTech can provide customized injection services according to customer needs. our work closely with customers to understand their needs and requirements and provide solutions accordingly.
Quality service: AnsixTech focuses on customer service, they provide timely and professional technical support to ensure customer satisfaction. our are able to respond quickly to customer needs and provide solutions.
To sum up, choosing AnsixTech medical plastic injection services can provide you with professional experience, advanced equipment, high-quality services and customized solutions to ensure product quality and performance.
Cost control:
1.Supply chain management: AnsixTech establishes long-term cooperative relationships with suppliers and conducts effective supply chain management. our negotiate with suppliers for better prices and preferential terms, thereby reducing the purchase cost of raw materials and equipment. In addition, our regularly evaluate supplier performance to ensure the stability and efficiency of the supply chain.
2.Production process optimization: AnsixTech improves production efficiency and reduces production costs by optimizing the production process. our reduce labor and time costs through refined management and automated equipment. our also regularly evaluate and improve production processes to increase efficiency and reduce costs.
3.Save energy and resources: AnsixTech focuses on saving energy and resource use, and reduces the waste of energy and resources through the use of efficient equipment and processes. our have also adopted recycling and reuse measures to reduce the cost of waste disposal. In addition, our regularly evaluate and improve energy and resource usage to further reduce costs.
4.Management expense control: AnsixTech reduces management expenses through refined management and control of various expenses. They conduct strict budgeting and monitoring of various expenses to ensure the rationality and effectiveness of expenses. our also regularly evaluate and optimize overhead expenses to further reduce costs.
5.Quality management: AnsixTech focuses on quality management and reduces the cost of after-sales service and returns by improving product quality and reducing the rate of defective products. our conduct strict quality control and testing to ensure that products meet standards and requirements. our also regularly evaluate and improve quality management to further reduce costs.
- FAQ:
How long does it take for each stage to work after the mold contract is signed?
1. After signing the contract, there will be 3-4 days to check with the customer first, and the two parties will communicate some specific requirements of the mold;
2. The mold design time is about 5-7 days, and material procurement will be carried out in the same period;
3. The mold production time is about 20-35 days, which varies according to the size and complexity of the mold;
4. The mold trial and inspection time is about 2-3 days;
5. After the T1 mold test, the mold perform is about 3-5 days, and then the T2 mold test is performed again. Generally, there are 3 mold tests to basically meet the requirements.
How can I get the quotation?
We will prepair the quotation in 24 hours if getting detailed information during working days.In order to quote for you earlier, please provide us the following information together with your inquiry.
1) 3D date and 2D Drawings
2) Material requirement
3) Surface requirment
4) Quantity (per order/per month/annual)
5) Any special demands or requirements, such as packing, labels, delivery, etc.
How do you ensure the quality of the mold?
1. We have a high level "Mold Inspection Standard", a complete set of strict mold inspection system and an excellent inspection team.
2. We can provide inspection reports and purchase certificates for all materials of the mold.
Does your company provide product design services?
1. Absolutely. We have support many clients from Europe and North America develement their new products.
2. You only need to provide requirements, your requirements can be a picture or a few sketches, our engineers can connect with you.
3. We will sign the "Confidentiality Agreement for Entrusted Product Design" and "Intellectual Property Agreement" with you.
How is your after-sales service and local support maintenance?
1. We have after-sales service points or mold cooperative manufacturers in Europe, North America and South America.
2. We will participate in international key exhibitions every year. Euromold, Fakuma, Formnext, NPE are the important exhibitions we often attend. Customers can meet us at the exhibition site. After the exhibition, we will visit local customers.
3. We have a professional after-sales service team, which will visit customers at least once a year and make some maintenance work.
contact us
ISO 13485 Certified factory
ISO 8 Cleanroom
Robust Expertise for Medical Injection Molding
Advanced mold manufacturing capabilities and plastic injection molding equipment
Quick Response within 12 hours
- If you have any questions about products in the medical field, please send us a message(Email: info@ansixtech.com ) at any time and our team will reply to you within 12 hours.