Madzi Othandizira Jakisoni Mould yopangira jekeseni wamadzi wothandizidwa ndi Gasi
MAWONEKEDWE
-
Kufotokozera kwa Mold
Zipangizo:
PP
Zinthu za Mold:
738
Nambala ya Cavities:
1*1
Njira Yodyetsera Glue:
Wothamanga wozizira
Njira Yozizirira:
Kuziziritsa mafuta
Molding Cycle
46.5s
- Kusanthula koyenda kwa nkhungu ndi kapangidwe ka nkhungu kwa chitoliro chamadzi chothandizidwa ndi GasiKapangidwe ka nkhungu kothandizidwa ndi gasi komanso kusanthula kwa nkhungu pamapaipi amadzi ozizira agalimoto ndi maulalo ofunikira kuti atsimikizire mtundu wazinthu komanso kupanga bwino. Nazi zina mwazofunikira pakukonza ndi kusanthula zomwe zimakhudzidwa pazochitika wamba:Mfundo zazikuluzikulu za mapangidwe a nkhunguKupanga Kwamapangidwe: Pangani mawonekedwe a nkhungu kuti muwonetsetse kuti mawonekedwe ovuta komanso tsatanetsatane wa chitoliro chamadzi amatha kupangidwa molondola.Kusankha Zinthu: Sankhani chinthu choyenera cha nkhungu, nthawi zambiri chitsulo chachitsulo chokhala ndi kuuma kwakukulu, kulimba kwakukulu ndi kukana kuvala, kuonetsetsa moyo wautumiki ndi kukhazikika kwa nkhungu.Mapangidwe a makina oziziritsa: Pangani njira yoziziritsira yabwino kuti muwonetsetse kuti zida zapulasitiki zitha kuziziritsidwa mwachangu panthawi yopangira jakisoni ndikuchepetsa mavuto omwe amadza chifukwa cha kupunduka kosafanana ndi kuchepa.Mapangidwe a zipata: Kukonzekera kwachipata koyenera kungathe kuonetsetsa kuti yunifolomu imasungunuka ndikuchepetsa zolakwika monga thovu ndi jakisoni waufupi.Tsatanetsatane wa kusanthula kwa nkhunguKudzaza Kuyerekeza: Tsanzirani njira yodzaza kusungunula mu nkhungu, ndikuwunika magawo monga kudzaza nthawi, kudzaza kupanikizika, ndi liwiro lodzaza kuti muwonetsere zolakwika zomwe zingatheke monga kudzaza kosakwanira, thovu, ndi jakisoni waufupi.Kuyerekeza Kuzizira: Chitani zoyezera zoziziritsa kuti muwunikire magawo monga nthawi yozizira, kugawa kutentha ndi kuchepera kuti muwonetsetse kuziziritsa kofanana kwa chitoliro chonse chamadzi ndikuchepetsa mavuto omwe amadza chifukwa cha kupunduka kosafanana ndi kuchepa.Thermal Stress Analysis: Unikani kupsinjika kwa kutentha ndikupanga dongosolo loyenera ndi njira yozizirira kuti muchepetse kupsinjika kwamafuta pamtundu wazinthu.Kukhathamiritsa kapangidwe ka nkhungu: Kutengera zotsatira za kusanthula kwa nkhungu, mawonekedwe a nkhungu amakometsedwa, kuphatikiza kukhathamiritsa kwa dongosolo lozizirira, kapangidwe ka zipata, ndi zina zambiri, kupititsa patsogolo kuwongolera kwazinthu komanso kupanga bwino.Zomwe zili pamwambazi ndi mfundo zazikuluzikulu za mapangidwe a nkhungu ndi kusanthula koyenda kwa nkhungu. Njira ndi kusanthula uku ndikofunikira kuti zitsimikizire kupangidwa bwino komanso kugwirira ntchito bwino kwa jekeseni wothandizidwa ndi gasi pamapaipi amadzi ozizira pamagalimoto.
- Kuvuta kwa kupanga ndi kukonza kwa jekeseni wothandizidwa ndi gasi pamapaipi amadzi ozizira agalimoto makamaka kumaphatikizapo izi:Kapangidwe kazovuta: Mapaipi amadzi ozizira agalimoto nthawi zambiri amakhala ndi zovuta zamkati ndi mawonekedwe opindika. Kukonzekera kwa nkhungu kumafunika kutsimikizira kulondola komanso kusasinthasintha kwazinthu zovutazi.Njira yothandizira gasi: nkhungu iyenera kukhala ndi njira yopangira gasi yothandizira kuti iwonetsetse kuti mpweya ukhoza kudzaza nkhungu ndikupeza njira yoyenera yotulutsa mpweya panthawi yowumba.Kusankha Kwazinthu: Zida za nkhungu ziyenera kukhala zolimba kuti zisamavale bwino komanso kuti zisawonongeke kuti zisawonongeke ndi mpweya wothamanga kwambiri komanso kupewa dzimbiri.Kulondola kwa Machining: Kukonza nkhungu kumafuna kulondola kwambiri kuti zitsimikizire kulondola komanso kukhazikika kwa njira yothandizira mpweya.Msonkhano ndi kukonza zolakwika: Kusonkhanitsa ndi kukonzanso nkhungu yothandizidwa ndi gasi kuyenera kuchitidwa motsatira zofunikira zapangidwe kuti zitsimikizire kuti njira yothandizira gasi ikugwira ntchito.Posankha zida zomangira jekeseni wothandizidwa ndi gasi pamapaipi amadzi ozizira agalimoto, muyenera kuganizira izi:Kutentha kukana: Popeza chitoliro chamadzi choziziritsa pagalimoto chimagwira ntchito m'chipinda cha injini, ndikofunikira kusankha zida zapulasitiki zosagwira kutentha kwambiri, monga polyamide, polyimide, etc.Kukana kwa dzimbiri: Chitoliro chamadzi ozizira chimayenera kupirira kuzizira kwa choziziritsa, chifukwa chake ndikofunikira kusankha zinthu zokhala ndi dzimbiri, monga polypropylene, polyethylene, ndi zina zambiri.Katundu Wamakina: Zida ziyenera kukhala ndi mphamvu zokwanira komanso zolimba kuti zipirire kugwedezeka ndi kukakamizidwa kwagalimoto.Kuganizira Mtengo: Posankha zipangizo, muyeneranso kuganizira zamtengo wapatali ndikusankha zipangizo zokwera mtengo.Poganizira zomwe zili pamwambazi, zida zoyenera kuumba jekeseni wothandizidwa ndi gasi wamapaipi amadzi ozizira amagalimoto zitha kusankhidwa kuti zitsimikizire kuti malondawo ali ndi ntchito yabwino komanso chuma.
- jekeseni wothandizidwa ndi gasi wamapaipi amadzi ozizira agalimoto opangidwa ndi anthu ambiri komanso kuwongolera UbwinoZotsatirazi ndikuwunika mwachidule za njira yopangira jekeseni wothandizidwa ndi gasi wamapaipi amadzi ozizira agalimoto:Chitoliro chamadzi ozizira chagalimoto ndi gawo lofunikira pamakina oziziritsa a injini yamagalimoto. Amagwiritsidwa ntchito kunyamula zoziziritsa kukhosi ndikuthandizira injini kukhalabe ndi kutentha koyenera. Kumangira jekeseni wothandizidwa ndi gasi ndi njira yapadera yopangira jakisoni yomwe imagwiritsa ntchito chithandizo cha gasi panthawi yopangira jakisoni kuti ipange chopanda kanthu kapena kuchepetsa zida zankhondo ndi mapindikidwe panthawi yakuumba. Pakupanga kwakukulu kwa mapaipi amadzi ozizira agalimoto, njira yopangira jakisoni yothandizidwa ndi gasi ili ndi zabwino zina.NjiraPretreatment yaiwisi: Yaumitsani kale ndikusakaniza zopangira zapulasitiki kuti mutsimikizire kuuma ndi kufanana kwa zida.Kumangirira jakisoni: Onjezani tinthu tapulasitiki tomwe timapanga kale mu hopper yamakina omangira jekeseni. Pambuyo potenthetsa ndi kusungunuka, pulasitiki yosungunuka imalowetsedwa mu nkhungu kupyolera mu mphamvu ya screw.Kumangira jekeseni wothandizidwa ndi gasi: Panthawi yopangira jekeseni, mpweya wothamanga kwambiri umalowetsedwa mu nkhungu kudzera mu dongosolo lothandizira mpweya kuti likhale lopanda kanthu kapena kuchepetsa nkhondo ndi kusinthika panthawi yopangira.Kuziziritsa ndi kulimba: Pulasitiki ikadzadza mu nkhungu, imazizira ndi kulimba kuti ipange pulasitiki.Demold: Pambuyo kuzirala ndi kulimbitsa, tsegulani nkhungu ndikutulutsa chitoliro cha madzi ozizira chomwe chapangidwa.Kukonza pambuyo: Chitani njira zopangira pambuyo pokonza monga kudula m'mphepete ndikuchotsa mapaipi amadzi oziziritsa omwe adapangidwa kuti atsimikizire kuti chinthucho chikuwumba bwino.Ubwino wa ndondomekoKuchita bwino kwambiri pakumangirira: Njira yopangira jakisoni yothandizidwa ndi gasi imatha kukwanitsa kupanga mwachangu komanso moyenera, ndiyoyenera kupanga zochulukirapo, ndikuwongolera kupanga bwino.Kusasinthika kwazinthu: Kumangirira jakisoni wothandizidwa ndi gasi kumatha kutsimikizira kugwirizana kwa kukula ndi mawonekedwe, ndikuwongolera kukhazikika kwazinthu.Sungani zopangira: Kumangira jekeseni wothandizidwa ndi gasi kumatha kuchepetsa zida zankhondo ndi mapindikidwe panthawi yakuumba, kuchepetsa kuchuluka kwa zidutswa, ndikusunga zida.Kupulumutsa mphamvu ndi kuteteza chilengedwe: Poyerekeza ndi jekeseni wamba, kuumba jekeseni wothandizidwa ndi gasi kumatha kuchepetsa kugwiritsa ntchito mphamvu panthawi yakuumba ndipo kumakhala ndi mphamvu zina zopulumutsa mphamvu komanso kuteteza chilengedwe.QCjekeseni akamaumba ndondomeko chizindikiro kulamulira: Mwatsatanetsatane kulamulira jekeseni akamaumba magawo magawo kuonetsetsa khola akamaumba mankhwala khalidwe.Kuyang'anira kukula kwazinthu: Gwiritsani ntchito zida zowunikira kukula kwake kuti muwunike pa intaneti kukula kwazinthu kuti muwonetsetse kukhazikika kwazinthu.Kuyang'anira mawonekedwe: Yambitsani zida zowunikira zowoneka bwino kuti ziziyendera pa intaneti za mawonekedwe azinthu kuti muwonetsetse kuti zowoneka bwino.Quality Record Traceability: Khazikitsani dongosolo lathunthu lazotsatira zojambulira kuti mujambule ndikutsata deta yabwino panthawi yopanga kuti muwonetsetse kuti zinthu zili bwino.Kupyolera mu ndondomeko yomwe ili pamwambayi komanso njira zoyendetsera khalidwe, kupanga misala ya jekeseni wothandizidwa ndi gasi wa mapaipi amadzi ozizira a galimoto kungathe kutheka kuti zitsimikizidwe kuti malonda ndi abwino komanso opangidwa bwino.