Igikombe cy'icyayi cy'amata gifite umwobo umwe n'ibumba ry'ibice 8

Igikombe cy'icyayi cy'amata gifite umwobo umwe n'ibumba ry'ibice 8

 

Impinduramatwara mu cyayi cy'amata: Uburyo Ansix Ubuhanga bw'ikoranabuhanga butanga ibisobanuro bishya ku gupakira ibikoresho bimwe

Mu isi ihora ihanganye cyane mu gupakira ibiryo, igikombe cy'icyayi cy'amata gikoreshwa mu gihe gito ni urugamba. Igishushanyo cyacyo ni ikigereranyo kigoye cyo guhuza ikiguzi, kuramba, ubwiza, n'umuvuduko w'umusaruro. Mu myaka myinshi, igipimo ngenderwaho cy'inganda cyo gukora ibikombe bya mililitiro 500 na mililitiro 700 cyashingiraga ku bipimo 6-Ibimera byo mu mwobos, ariko ubu buryo bwakunze gutuma umusaruro ugorana ndetse n’ubwiza buhindagurika nko kugabanuka kw’ubuso n’ihindagurika ry’ubugari bw’inkuta.

 

Ubu, hari impinduka mu buryo bw’impinduka, iyobowe n’inganda zihanga udushya nka Ansix Tech. Mu gukoresha ubuhanga bwimbitse mu by’ubuhanga mu gutunganya ibikoresho—kuva ku bumenyi bw’ibikoresho kugeza ku gutunganya neza igorofa ry’uruganda—Ansix Tech irimo gushyiraho ibipimo bishya byo gukora neza no kwizerwa. Binyuze mu mirimo yayo idasanzwe kuri sisitemu y’ibumba ifite imiyoboro 8, ikigo ntabwo kirimo gukora ibikombe byinshi gusa; ahubwo ni agaciro k’ubuhanga, kigabanya ikiguzi cy’ibice byose ku bakiriya, kandi kikagaragaza ko mu nganda zigezweho, gukora neza ari bwo buryo bwiza bwo guhenda.

 

Ubu bushakashatsi bwimbitse bugaragaza uburyo bwa Ansix Tech burambuye, bugaragaza buri ntambwe y'imikorere yabo ihindura utubumbe twa polymeri tw’icyayi cy’amata dukora neza kandi gihendutse.

 

Igishushanyo mbonera cy'imikorere myiza: DFM na Virtual Prototyping

Mbere yuko igice kimwe cy'icyuma gicibwa, urugamba rwo kugira ubuziranenge n'ubushobozi bwo gukoresha neza ruba rwaratsinzwe mu rwego rw'ikoranabuhanga. Inzira ya Ansix Tech itangirana n'isesengura ryimbitse rya Design for Manufacturability (DFM), filozofiya igenzura ko ibicuruzwa byagenewe umusaruro mwiza kuva mu ntangiriro. Ku cyayi cyabo cy'amata gifite imiyoboro 8Ifuro Rizamutse, ibi bikubiyemo isesengura ry’uburyohe bw’ibimera (MFA) rihambaye.

 

Bakoresheje porogaramu zigezweho nka Moldex3D, injeniyeri zigana inzira yose yo guteramo ibikoresho mu buryo bwa virtual. Bashyira icyitegererezo cya 3D cy'igikombe n'ibumba muri sisitemu, hanyuma bagahanura uburyo pulasitiki ishongeshejwe izuzuza imyobo.

 

Kuringaniza Umuvuduko w'amazi: Ikibazo gikomeye mu bikoresho bifite ubuvumo bwinshi ni ukumenya neza ko buri gikombe cyuzuye ku gipimo kimwe n'umuvuduko umwe. Porogaramu ya MFA ikoresha inyigisho ya 3D idakoresha ubushyuhe (Navier-Stokes equations) kugira ngo igaragaze iyi myitwarire, yemerera injeniyeri gushushanya sisitemu zigenda zikora neza zigatanga umusaruro uhagije. Ibi bikuraho ihindagurika ry'igihe cyo kuzuza rishobora guteza inenge kandi bigatanga ubuziranenge buhamye mu bigega byose umunani.

 

Guhanura no Gukumira Inenge: Isesengura rigaragaza mbere y’igihe inenge zishobora kubaho. Rihanura aho imirongo yo gusudira iherereye n’imbaraga zayo (aho impande za pulasitiki zishongeshejwe zihurira, bigatuma habaho ahantu hashobora kuba hadakomeye) n’imitego y’umwuka (imifuka y’imyuka ifunze itera ibisebe ku buso cyangwa ibimenyetso byo "gutwika"). Abahanga mu by’imashini bashobora guhindura aho amarembo cyangwa aho umwuka usohoka kugira ngo bagabanye ibyo bibazo mbere yuko ibikorwa bitangira gukorwa.

 

Kunoza Uburyo: Porogaramu kandi yigana umuvuduko ukenewe mu gutera, imbaraga zo gufunga, n'ubushobozi bwo gukonjesha. Ibi bituma Ansix Tech ibasha kugaragaza neza toni y'imashini ikenewe, ikarinda ishoramari rirenze urugero mu bushobozi burenze urugero, no gushushanya sisitemu yo gukonjesha igabanya igihe cy'urugendo—ari na yo mpamvu ikomeye ituma igice kimwe cy'ikiguzi gikoreshwa.

 

Iki cyiciro cyo gushushanya ibintu mu buryo bwa elegitoroniki ni inkingi y'agaciro ka Ansix Tech, ihindura gukekeranya mu bumenyi bushoboka kandi ikarinda ivugurura rihenze mu gihe cy'igerageza ry'ibimera.

 

Guhitamo ingamba: Ishingiro ry'imikorere n'ikiguzi

Guhitamo ibikoresho ni icyemezo cy'ingenzi mu bukungu no mu mikorere. Ku bikombe by'icyayi cy'amata, ibisabwa birakomeye: ibikoresho bigomba kuba bifite umutekano mu biribwa, bifite ubuziranenge buhebuje, bifite ubukana buhagije kandi bidashobora gutwarwa, kandi bikaba bihendutse ku gicuruzwa gikoreshwa rimwe.

 

Ansix Tech yatoranyije Polypropylene (PP) muri ubu buryo. PP ni polyolefini izwiho uburinganire bwiza: itanga ireme ryiza kandi ikagira amahirwe meza yo gusiga ibara kurusha polyethylene isanzwe, irakomeye kandi ikomeye, kandi ni nziza mu kubika ibiryo bitewe n'imiterere yayo idahumanya kandi irwanya aside na alkali nyinshi. Ihendutse kandi irashobora gutunganywa neza bituma iba ingenzi mu nganda.

 

Ariko, inzira yo guhitamo irenze ubwoko bwa polymer rusange. Ansix Tech isuzuma ingano ya resin ya PP ishingiye kuri:

 

Igipimo cy'Ingano y'Ifaranga Rishonga (MFI): Gigira ingaruka ku buryo plastiki itembera mu bice bifite inkuta nto.

 

Umucyo n'Ibara: Ni ngombwa kugira ngo ibicuruzwa bikundwe.

 

Ibihindura ingaruka: Kugira ngo hirindwe koroherwa, cyane cyane ahantu hakonje cyane.

 

Uku guhitamo witonze kandi bishingiye ku bumenyi bw'ibanze gutuma ibikoresho bikora neza mu buryo bwiza, bigabanya imyanda n'ibipimo byo kwangwa—ibi bikaba bigira uruhare runini mu kugabanya ikiguzi rusange cy'ibice ku mukiriya.

 

Guhanga Ibumba: Ihuriro ry'Ibyuma n'Imiterere

Iyi folmu ubwayo ni ubuhanga buhanitse mu buhanga bwa tekiniki, aho buri gice cyagenewe kuramba, ubushishozi, n'umuvuduko. Ifolmu ya Ansix Tech ifite imiyoboro 8 ni impinduka ikomeye ugereranyije n'iy'ifolmu ya kera ifite imiyoboro 6, ikemura ibibazo by'iyabanjirije.

 

Ibintu by'ingenzi mu miterere ya sisitemu y'ingenzi yo gushushanya:

 

Sisitemu yo Gutembera no Gufata: Ansix Tech ikoresha sisitemu yo gutembera ishyushye kugira ngo igeze pulasitiki ishongeshejwe mu myobo. Iyi sisitemu ituma pulasitiki iri mu myobo ishongeshejwe, ikuraho imyanda ijyanye no gukonjesha no kongera gusya pulasitiki ikomeye iva muri sisitemu yo gutembera ikonje. Amarembo—aho yinjira muri buri gikombe—afite ingano nziza kandi ashyirwa mu myanya kugira ngo yuzure neza kandi yorohe gutandukana nta bimenyetso bigaragara.

 

Sisitemu yo Gukonjesha (Imiyoboro y'Amazi): Ubusanzwe gukonjesha bifata igice cy'igihe cyose cy'urugendo. Ansix Tech ikora imiyoboro yo gukonjesha ikora neza cyane ikurikiza imiterere nyayo y'imiterere y'igikombe. Nkuko byagaragajwe mu nganda, uko gukonjesha gukomeye gushobora kunozwa hakoreshejwe isesengura rya 3D CFD kugira ngo habeho urujya n'uruza rw'amazi, bigatuma ubushyuhe bukura neza. Uku gukonjesha kumwe kugabanya imihangayiko n'ihindagurika ry'ibisigazwa, kunoza ubwiza no kugabanya urujya n'uruza.

 

Sisitemu yo gusohora: Iyo imaze gukonjeshwa, ibikombe umunani bigomba gukurwamo buhoro kandi neza. Sisitemu ikoresha udupira twinshi two gusohora amazi dukwirakwijwe ku nkengero z'igikombe no ku mubiri wacyo kugira ngo ishyireho imbaraga zingana, hirindwa ko inkuta zoroshye zishobora kwangirika cyangwa kwangirika muri iki gihe gikomeye.

 

Guhitamo Ibyuma by'Ibumba: Ibumba rikozwe mu byuma by'ibikoresho bikomeye kandi bikomeye. Umwobo n'inyuma, bigize ishusho y'igikombe, bikozwe mu byuma nka H-13 cyangwa S-7, byatoranijwe kubera ko bifite ubushobozi bwo gushishura neza (kugira ngo igikombe gikonje), kudashira (kugira ngo bihangane n'ingendo za miliyoni), ndetse no gutwara ubushyuhe (kugira ngo bifashe gukonjesha).

 

Iterambere rikomeye mu miterere y’imashini ya Ansix Tech ifite imiyoboro 8 ni ukwibasira kwayo ibibazo bya kera by’imashini zifite imiyoboro 6.

 

*Imbonerahamwe: Gukemura Ibibazo Byaranze Ukoresheje Igishushanyo Gihanitse cya 8-Cavity

Umusaruro uboneye: Urugendo rwiza rwo gushushanya inshinge

Iyo ibumba rishyizwe mu mashini ikora inshinge nini cyane, ibipimo by'imikorere bya Ansix Tech byakozwe neza biragaragara. Aha niho ivugurura ry'ibitekerezo rihura n'ukuri kw'ibintu. Iyi gahunda ikurikira urukurikirane rugenzurwa neza:

 

Gushyushya: Umugozi w'imashini ushyushya resin ya PP ku bushyuhe bwa 270-280°C, mu gihe sisitemu yo gushyushya imashini igumana ubushyuhe bwa 230-250°C.

 

Gutera: Ifuro rirafunga. Mbere gato yo gufunga burundu, umunwa w'imashini ushyiraho umuvuduko wo gukoraho. Hanyuma, mu gihe cy'amasegonda 0.22, pulasitiki ishongeshejwe ishyirwamo umuvuduko wa 400mm / s munsi ya 189 MPa y'umuvuduko.

 

Gupakira no Gufata: Aha niho ubuhanga bwa Ansix Tech bugaragarira mu gukumira guhindagurika kw'ibice bibiri. Ubu buryo bukoresha uburyo bwo gufata igitutu mu byiciro bibiri: igitutu kinini cya mbere (1350 bar) kugira ngo gipakire ibikoresho mu mwobo, hagakurikiraho igitutu kigabanuka (1370 bar kugeza kuri 500 bar) kugira ngo gisubize igitutu cyagabanutse mu gihe gikonje, byose mu gice cy'isegonda.

 

Gukonjesha: Plastike ikomera mu ibumba rikonje neza.

 

Gusohora no Kwikora: Ifumbire irafunguka. Ahantu runaka (510mm ifunguye), ukuboko kwa roboti kurinjira. Mu buryo bumwe kandi butemba, ikoresha ibikombe byo gukurura kugira ngo ikureho ibikombe umunani byarangiye kandi icyarimwe ishyire ibyapa by'impapuro byaciwe ku dupira turi mu gice cy'ifumbire gihagaze, biteguye gufotora ikindi aho bizahambirwa mu rukuta rw'igikombe. Uku kwandika mu ifumbire mu ifumbire (IML) ni ubundi buryo bwo kunoza imikorere, buhuza imitako mu buryo bwo gushushanya.

 

Kugira ngo inonosore iyi gahunda, Ansix Tech ikoresha uburyo nka Response Surface Methodology (RSM), uburyo bw'ibarurishamibare bugaragaza isano iri hagati y'ibintu byinshi bihinduka mu buryo (nk'ubushyuhe, umuvuduko, n'umuvuduko) n'ibisubizo by'ingenzi by'ubuziranenge (nk'urupapuro rwa warpage cyangwa uburemere). Ibi bibafasha kubona "ahantu heza" mu idirishya ry'uburyo bwo gukora ibintu, bigatuma habaho ubwiza n'umusaruro mwinshi, mu gihe bigabanya ikoreshwa ry'ingufu n'igihe cyo gukora ibintu.

 

Ubwiza n'Itangwa: Inkingi za nyuma z'agaciro

Igenzura ry’ubuziranenge muri Ansix Tech si igitekerezo cy’inyongera; ni urwego rw’inyongera mu musaruro wose. Kuva ku mashusho ya mbere y’icyiciro cya Engineering Verification Test (EVT)—aho imikorere y’ingenzi n’imikorere y’ibumba byemezwa—binyuze mu Isuzuma ry’Ubuhanga (DVT)—aho igishushanyo mbonera gikonjeshwa kandi kigapimwa hakurikijwe ibisabwa byose—hanyuma kugeza ku Isuzuma ry’Ubuhanga mu Musaruro (PVT), aho inzira yose yo gukora yemejwe.

 

Mu gihe cyo gukora ibintu byinshi, imbonerahamwe zigenzura imikorere y’ibarurishamibare (SPC) zigenzura ibipimo by’ingenzi nk’uburemere bw’igikombe, ubugari bw’urukuta, n’umurambararo w’urukuta mu gihe nyacyo. Ibi bituma ikintu cyose cyangiritse muri icyo gikorwa gifatwa kandi kigakosorwa ako kanya, bigatuma habaho ubwumvikane muri za miriyoni z’ibikoresho.

 

Amaherezo, umusaruro woroshye utuma habaho gutanga vuba. Ingufu za mold zifite ubugari bugera kuri 8 bivuze ko hakorwa ibikombe byinshi ku isaha, kandi gukomera kw'igishushanyo mbonera bigabanya igihe cyo kubikora. Uburyo bwa Ansix Tech buhuriweho kuva ku gishushanyo mbonera cy'ikoranabuhanga kugeza ku gukora mu buryo bwikora butuma badatanga mold cyangwa igice gusa, ahubwo batanga ibikoresho byiza kandi byemewe.

 

Umwanzuro: Guteza imbere icyizere muri buri gikombe

Urugendo rw'igikombe cy'icyayi cya Ansix Tech kuva kuri moderi ya 3D kugera ku murundo w'ibicuruzwa byarangiye ni igihamya cy'inganda zigezweho kandi zikoresha agaciro. Binyuze mu isesengura ry'urujya n'uruza rw'ibihumyo, guhitamo ibikoresho by'ingenzi, guhanga udushya mu gushushanya ibihumyo (cyane cyane hakoreshejwe sisitemu ya 8-cavity ikora neza cyane), no kunoza cyane uburyo bwo gutera, Ansix Tech igera ku musaruro ukomeye: ikiguzi cyose kiri hasi cyane kuri buri gice ku bakiriya bayo.

 

Uku kugabanya ikiguzi ntiguturuka ku buryo butunguranye. Bikorwa binyuze mu kunoza imikorere (kwihuta, umusaruro mwinshi), ubuziranenge bwiza (kwangwa bike, imikorere ihoraho), no kwizerwa igihe kirekire (ibimera biramba kandi igihe gito cyo gukora). Mu nganda aho inyungu ziba nke kandi ipiganwa rikabije, Ansix Tech iha abakiriya bayo inyungu ikomeye: icyizere gituruka ku mufatanyabikorwa uzi ubuhanga mu gukora ibintu, atanga ibicuruzwa atari gusa, ahubwo n'agaciro gashoboka, gashobora kwaguka, kandi karambye.

 

 

Ansix Tech Co Ltd

Niba ufite gahunda zijyanye n'ibumba ry'icyayi cy'amata rifite 1-cavity 8-piece mold, ushobora kutuvugisha igihe icyo ari cyo cyose. Tuzahindura ibitekerezo byawe mu impamo, tuguhe intsinzi zawe, kandi tuguhe amadeni menshi ku isoko. Amakuru yacu yo kuduhamagara ni info@ansixtech.com. Cyangwa uhamagare umuyobozi mukuru wacu, ohereza ubutumwa kuri: stephen@ansixtech.com

 

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