Khob mis tshuaj yej 1-qhov 8-daim pwm

Khob mis tshuaj yej 1-qhov 8-daim pwm

 

Kev Hloov Pauv Tshuaj Yej Mis Nyuj: Yuav Ua Li Cas Ansix Tech's Precision Engineering Rov txhais dua cov ntim khoom ib zaug xwb

Hauv lub ntiaj teb kev sib tw ntau ntawm cov neeg siv khoom ntim khoom, lub khob tshuaj yej mis nyuj pov tseg yog qhov chaw sib ntaus sib tua. Nws tus qauv tsim yog qhov sib npaug ntawm tus nqi, kev ruaj khov, kev zoo nkauj, thiab kev ua haujlwm sai. Tau ntau xyoo, tus qauv kev lag luam rau kev tsim cov khob 500ml thiab 700ml vam khom 6-Pwm Cavitys, tab sis txoj hauv kev no feem ntau ua rau muaj kev txwv tsis pub tsim khoom thiab qhov tsis zoo xws li kev ntsws hauv qab thiab kev hloov pauv ntawm phab ntsa.

 

Tam sim no, kev hloov pauv paradigm tab tom ua, coj los ntawm cov chaw tsim khoom tshiab xws li Ansix Tech. Los ntawm kev siv kev txawj ntse engineering tob rau tag nrho cov txheej txheem txhaj tshuaj molding - los ntawm cov khoom siv science mus rau kev ua kom zoo dua hauv pem teb Hoobkas - Ansix Tech tab tom teeb tsa cov qauv tshiab rau kev ua haujlwm zoo thiab kev ntseeg siab. Los ntawm nws txoj haujlwm tseem ceeb ntawm 8-cavity pwm system, lub tuam txhab tsis yog tsuas yog ua ntau khob xwb; nws yog tus nqi engineering, txo tag nrho cov nqi khoom rau cov neeg siv khoom, thiab ua pov thawj tias hauv kev tsim khoom siab heev, kev ua kom raug yog qhov kawg ntawm kev lag luam.

 

Qhov kev tshawb nrhiav tob tob no tshawb nrhiav Ansix Tech txoj hauv kev dav dav, piav qhia txhua kauj ruam ntawm lawv cov txheej txheem uas hloov cov polymer pellets nyoos mus rau hauv cov khob tshuaj yej mis nyuj ua tau zoo thiab pheej yig.

 

Daim Qauv Qhia Txog Kev Ua Haujlwm Zoo: DFM thiab Virtual Prototyping

Ua ntej ib daim hlau raug txiav, kev sib ntaus sib tua rau qhov zoo thiab kev siv nyiaj tau zoo yeej hauv lub ntiaj teb digital. Ansix Tech cov txheej txheem pib nrog kev tshuaj xyuas Tsim rau Kev Tsim Khoom (DFM) tag nrho, lub tswv yim uas ua kom cov khoom tsim los rau kev tsim khoom zoo tshaj plaws txij thaum pib. Rau lawv cov tshuaj yej mis 8-cavity cPwm nce, qhov no cuam tshuam nrog kev tshuaj xyuas Mold Flow Analysis (MFA).

 

Siv cov software siab heev xws li Moldex3D, cov engineers simulate tag nrho cov txheej txheem txhaj tshuaj hauv ib puag ncig virtual. Lawv pub cov qauv 3D ntawm lub khob thiab pwm rau hauv lub system, uas tom qab ntawd kwv yees seb cov yas yaj yuav puv cov qhov.

 

Kev Sib Npaug ntawm Cov Dej: Ib qho teeb meem tseem ceeb hauv cov pwm ntau qhov yog xyuas kom meej tias txhua lub khob puv ntawm tib lub nrawm thiab siab. MFA software siv 3D non-isothermal theory (Navier-Stokes equations) los ua qauv rau tus cwj pwm no, tso cai rau cov engineers tsim cov kab ke khiav uas ua tiav qhov sib npaug zoo meej. Qhov no tshem tawm qhov sib txawv ntawm lub sijhawm sau uas tuaj yeem ua rau muaj qhov tsis zoo thiab xyuas kom meej tias zoo sib xws thoob plaws yim qhov.

 

Kev Kwv Yees thiab Tiv Thaiv Qhov Tsis Zoo: Qhov kev tshuaj xyuas ua ntej txheeb xyuas qhov tsis zoo uas yuav tshwm sim. Nws kwv yees qhov chaw thiab lub zog ntawm cov kab vuam (qhov chaw uas cov yas yaj sib ntsib, tsim kom muaj qhov tsis muaj zog) thiab cov qhov cua (cov hnab roj uas ntes tau uas ua rau muaj qhov tsis zoo ntawm qhov chaw lossis cov cim "kub hnyiab". Cov kws ua haujlwm tom qab ntawd tuaj yeem kho qhov chaw rooj vag lossis qhov cua kom txo cov teeb meem no ua ntej pib tsim khoom.

 

Kev Txhim Kho Cov Txheej Txheem: Cov software kuj simulates qhov kev txhaj tshuaj siab, lub zog clamp, thiab kev ua kom txias. Qhov no tso cai rau Ansix Tech kom qhia meej txog qhov tseeb ntawm lub tshuab tonnage xav tau, tiv thaiv kev nqis peev ntau dhau rau hauv lub peev xwm ntau dhau, thiab tsim lub kaw lus txias uas txo lub sijhawm voj voog - qhov tseem ceeb tshaj plaws ntawm tus nqi ib feem.

 

Qhov theem prototyping virtual no yog lub hauv paus ntawm Ansix Tech qhov kev pom zoo, hloov kev kwv yees mus rau hauv kev tshawb fawb kwv yees tau thiab tiv thaiv kev hloov kho kim thaum lub sijhawm sim pwm lub cev.

 

Kev Xaiv Tswv Yim: Lub Hauv Paus ntawm Kev Ua Tau Zoo thiab Tus Nqi

Kev xaiv cov khoom siv yog qhov kev txiav txim siab tseem ceeb rau kev lag luam thiab kev ua haujlwm. Rau cov khob tshuaj yej mis nyuj, cov kev cai nruj heev: cov khoom siv yuav tsum muaj kev nyab xeeb rau zaub mov, muaj qhov pom tseeb zoo heev, muaj qhov ruaj khov thiab tiv taus kev cuam tshuam rau kev tuav, thiab tsim nyog tus nqi rau cov khoom siv ib zaug xwb.

 

Ansix Tech tau xaiv Polypropylene (PP) rau daim ntawv thov no. PP yog ib hom polyolefin uas paub txog nws qhov sib npaug zoo ntawm cov khoom: nws muaj cov khoom zoo dua thiab muaj xim zoo dua li cov polyethylene yooj yim, muaj zog thiab tawv, thiab zoo heev rau kev khaws cia zaub mov vim nws tsis muaj tshuaj lom thiab tiv taus ntau cov kua qaub thiab alkalis. Nws tus nqi qis thiab kev ua haujlwm zoo ua rau nws yog ib qho khoom siv tseem ceeb hauv kev lag luam.

 

Txawm li cas los xij, cov txheej txheem xaiv mus dhau qhov hom polymer dav dav. Ansix Tech soj ntsuam cov qib PP resin tshwj xeeb raws li:

 

Melt Flow Index (MFI): Cuam tshuam rau qhov yooj yim npaum li cas cov yas ntws mus rau hauv cov ntu nyias nyias.

 

Kev Pom Tseeb thiab Xim: Qhov tseem ceeb rau kev nyiam khoom.

 

Cov Khoom Hloov Kho: Txhawm rau tiv thaiv kev tawg yooj yim, tshwj xeeb tshaj yog nyob rau hauv qhov chaw txias dua.

 

Qhov kev xaiv ua tib zoo thiab tsom mus rau kev tshawb fawb no ua kom cov khoom siv ua haujlwm tau zoo tshaj plaws hauv lub sijhawm ua haujlwm zoo tshaj plaws, txo cov khib nyiab thiab cov nqi tsis lees txais - qhov no yog qhov pab txhawb ncaj qha rau kev txo cov nqi khoom rau cov neeg siv khoom.

 

Kev Tsim Kho Cov Pwm: Ib Lub Suab Paj Nruag ntawm Cov Hlau thiab Cov Txheej Txheem

Lub pwm nws tus kheej yog ib qho txuj ci tseem ceeb ntawm kev tsim kho tshuab, qhov twg txhua yam khoom siv tau tsim los rau lub neej ntev, kev ua haujlwm raug, thiab kev ceev. Ansix Tech's 8-cavity pwm yog qhov kev hloov pauv tseem ceeb ntawm tus qauv 6-cavity qub, daws qhov tsis zoo ntawm nws cov thawj coj.

 

Cov Ntsiab Lus Tseem Ceeb ntawm Kev Tsim Kho Pwm:

 

Lub Tshuab Khiav thiab Rooj Vag: Ansix Tech siv lub tshuab khiav kub los xa cov yas uas yaj mus rau hauv cov qhov. Lub tshuab no ua rau cov yas hauv cov khiav yaj, tshem tawm cov khib nyiab uas cuam tshuam nrog kev txias thiab rov sib tsoo cov yas khov kho los ntawm cov tshuab khiav txias. Lub rooj vag - cov ntsiab lus nkag mus rau hauv txhua lub khob - tau ua tib zoo ntsuas thiab tso rau hauv qhov chaw kom ntseeg tau tias muaj kev sib npaug thiab yooj yim sib cais yam tsis tawm cov cim pom.

 

Lub Tshuab Txias (Cov Dej Channels): Kev txias feem ntau siv ntau dua ib nrab ntawm tag nrho lub sijhawm voj voog. Ansix Tech tsim cov channel txias conformal zoo heev uas ua raws li cov duab ntawm lub khob geometry. Raws li tau hais hauv kev lag luam, kev txias conformal zoo li no tuaj yeem ua kom zoo dua nrog 3D CFD kev tshuaj xyuas kom ntseeg tau tias muaj kev ntws turbulent, ua kom sov siab tshaj plaws. Qhov kev txias sib xws no txo ​​cov kev ntxhov siab thiab warpage, ncaj qha txhim kho qhov zoo thiab luv lub voj voog.

 

Lub Tshuab Tso Tawm: Thaum txias lawm, yim lub khob yuav tsum tau tso tawm maj mam thiab ruaj khov. Lub tshuab siv ntau lub koob tso tawm faib nyob ib ncig ntawm ntug thiab lub cev ntawm lub khob kom siv zog sib npaug, tiv thaiv kev cuam tshuam lossis kev puas tsuaj rau cov phab ntsa nyias nyias thaum lub sijhawm tseem ceeb no.

 

Kev Xaiv Hlau Pwm: Lub pwm no yog ua los ntawm cov hlau zoo tshaj plaws, tawv. Cov qhov thiab cov cores, uas ua rau lub khob zoo li cas, yog ua los ntawm cov hlau zoo li H-13 lossis S-7, xaiv rau lawv qhov kev ci ntsa iab zoo kawg nkaus (rau lub khob ci), kev tiv taus kev hnav (kom tiv taus ntau lab lub voj voog), thiab kev ua kom sov (kom pab txias).

 

Ib qho kev nce qib tseem ceeb hauv Ansix Tech txoj kev tsim 8-cavity yog nws qhov kev tawm tsam ncaj qha rau cov teeb meem qub ntawm 6-cavity pwm.

 

*Rooj: Kev daws cov teeb meem qub nrog Advanced 8-Cavity Design

Kev Ua Kom Tseeb Hauv Kev Tsim Khoom: Lub Voj Voog Txhaj Tshuaj Zoo Tshaj Plaws

Nrog rau cov pwm uas tau teeb tsa rau hauv lub tshuab txhaj tshuaj pwm uas muaj zog heev, Ansix Tech cov txheej txheem tsim kho kom zoo nkauj tuaj rau hauv lub neej. Qhov no yog qhov uas kev ua kom zoo dua qub raws li qhov tseeb ntawm lub cev. Cov txheej txheem ua raws li cov txheej txheem tswj hwm nruj:

 

Kev Ua Kub: Lub tshuab lub thoob ua kom cov PP resin sov rau qhov kub yaj ntawm 270-280 ° C, thaum lub pwm lub tshuab khiav kub tswj tau ntawm 230-250 ° C.

 

Kev Txhaj Tshuaj: Lub pwm kaw. Ua ntej kaw tag nrho, lub tshuab nozzle tsim kom muaj kev sib cuag siab. Tom qab ntawd, hauv qhov tawg sai sai 0.22-thib ob, cov yas yaj raug txhaj ntawm qhov ceev ntawm 400mm / s nyob rau hauv 189 MPa ntawm lub siab.

 

Kev Ntim & Kev Tuav: Qhov no yog qhov uas Ansix Tech txoj kev txawj ntse ci ntsa iab hauv kev tiv thaiv kom tsis txhob ntsws. Cov txheej txheem siv ob theem ntawm kev tuav lub zog siab: thawj zaug siab (1350 bar) los ntim cov khoom rau hauv qhov, ua raws li qhov siab txo qis (1370 bar linearly down to 500 bar) los them rau cov khoom ntsws thaum nws txias, tag nrho hauv ib nrab vib nas this.

 

Txias: Cov yas khov kho hauv cov pwm txias zoo.

 

Kev Tso Tawm & Kev Ua Haujlwm Tsis Siv Neeg: Lub pwm qhib. Ntawm ib qho chaw tshwj xeeb (qhib 510mm), ib txhais caj npab neeg hlau nkag mus. Hauv ib qho kev txav mus los, nws siv cov khob nqus kom tshem tawm yim lub khob tiav thiab tib lub sijhawm muab cov ntawv lo rau ntawm cov pins hauv ib nrab pwm ruaj khov, npaj rau qhov txhaj tshuaj tom ntej uas lawv yuav raug khi rau hauv phab ntsa khob. Qhov kev sau ntawv hauv pwm (IML) no yog lwm qhov kev ua haujlwm zoo dua, kev sib xyaw ua ke kho kom zoo nkauj rau hauv lub voj voog molding.

 

Yuav kom kho tau cov txheej txheem no zoo dua, Ansix Tech siv cov txheej txheem xws li Response Surface Methodology (RSM), ib txoj kev suav lej uas ua qauv qhia txog kev sib raug zoo ntawm ntau yam txheej txheem (xws li kub, siab, thiab ceev) thiab cov txiaj ntsig zoo tseem ceeb (xws li warpage lossis hnyav). Qhov no tso cai rau lawv nrhiav tau qhov "qab zib" zoo tshaj plaws hauv lub qhov rais txheej txheem uas ua rau qhov zoo thiab cov txiaj ntsig zoo tshaj plaws thaum txo qis kev siv zog thiab lub sijhawm voj voog.

 

Kev Zoo thiab Kev Xa Khoom: Cov Ntsiab Lus Kawg ntawm Tus Nqi

Kev tswj xyuas zoo ntawm Ansix Tech tsis yog ib qho kev xav tom qab; nws yog ib txheej txheej sib xyaw ua ke thoob plaws hauv kev tsim khoom. Txij li thawj zaug ntawm Engineering Verification Test (EVT) theem—qhov twg lub luag haujlwm tseem ceeb thiab kev ua haujlwm pwm tau lees paub—los ntawm Design Verification Test (DVT)—qhov twg tus qauv tsim tau khov thiab sim raws li txhua yam lus qhia—thiab thaum kawg mus rau Production Verification Test (PVT), qhov twg tag nrho cov txheej txheem tsim khoom tau ua pov thawj.

 

Thaum lub sijhawm tsim khoom ntau, cov duab qhia txog kev tswj cov txheej txheem suav lej (SPC) saib xyuas cov qhov loj me xws li qhov hnyav ntawm lub khob, qhov tuab ntawm phab ntsa, thiab txoj kab uas hla ntawm lub npoo ntawm lub khob hauv lub sijhawm tiag tiag. Qhov no ua kom ntseeg tau tias txhua qhov kev hloov pauv hauv cov txheej txheem raug ntes thiab kho tam sim ntawd, lav qhov sib xws ntawm ntau lab units.

 

Thaum kawg, qhov kev tsim khoom yooj yim ua rau xa khoom sai. Qhov ua tau zoo ntawm 8-qhov pwm txhais tau tias muaj ntau khob tsim tawm ib teev, thiab qhov ruaj khov ntawm tus qauv tsim txo qhov tsis ua haujlwm rau kev txij nkawm. Ansix Tech txoj hauv kev sib koom ua ke los ntawm kev tsim qauv digital mus rau kev tsim khoom tsis siv neeg tso cai rau lawv muab tsis yog pwm lossis ib feem xwb, tab sis kev lav phib xaub ntawm cov khoom zoo.

 

Xaus Lus: Kev Ntseeg Siab Hauv Kev Tsim Kho Txhua Lub Khob

Txoj kev taug kev ntawm Ansix Tech lub khob tshuaj yej mis los ntawm tus qauv 3D mus rau ib pawg ntawm cov khoom tiav lawm yog ib qho pov thawj rau kev tsim khoom niaj hnub, tsav los ntawm tus nqi. Los ntawm kev siv kev tshuaj xyuas cov pwm siab heev, xaiv cov khoom siv zoo, tsim kho tshiab hauv kev tsim pwm (tshwj xeeb tshaj yog nrog lub kaw lus 8-cavity ua haujlwm siab), thiab ua kom zoo dua cov txheej txheem txhaj tshuaj, Ansix Tech ua tiav qhov tshwm sim zoo: tus nqi tag nrho rau ib qho khoom qis dua rau lawv cov neeg siv khoom.

 

Qhov kev txo nqi no tsis yog los ntawm kev txiav cov ces kaum. Nws yog tsim los ntawm kev ua haujlwm zoo dua (lub voj voog sai dua, cov txiaj ntsig ntau dua), qhov zoo tshaj plaws (tsawg dua qhov tsis lees txais, kev ua haujlwm tas mus li), thiab kev ntseeg siab mus sij hawm ntev (cov pwm ruaj khov nrog lub sijhawm tsis ua haujlwm tsawg dua). Hauv kev lag luam uas cov npoo tsis muaj zog thiab kev sib tw hnyav, Ansix Tech muab rau nws cov neeg siv khoom qhov zoo tshaj plaws: kev ntseeg siab uas los ntawm tus khub uas paub txog tag nrho kev tshawb fawb ntawm kev ua tej yam, xa tsis yog cov khoom xwb, tab sis kwv yees tau, nthuav dav, thiab muaj txiaj ntsig ruaj khov.

 

 

Ansix Tech Co Ltd

Yog tias koj muaj tej yam kev npaj txog khob tshuaj yej mis nyuj 1-qhov 8-daim pwm, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb tus CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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