Muchina wekutonhodza mhepo wekumashure weFord V348, mota yekutonhodza feni inofefetera uye maburi efeni
Muchina wekutonhodza mhepo wekumashure weFord V348, mota yekutonhodza feni inofefetera uye maburi efeni
Ansix Tekinoroji Inopa Ford Simba reKudzora Mamiriro ekunze nePrecision Engineering muV348 Air Conditioning Project
Munzvimbo huru yekugadzira mota, uko kuvimbika uye kushandisa mari zvakanaka kuri chinhu chakakosha, chirongwa chakakosha cheFord V348 chekutonga mamiriro ekunze chasvika padanho guru. Seri kwemaburi akanaka uye ruzha rwakanyarara rwekugadziriswa kwemhepo inotonhodza kumashure kune nyaya yehunyanzvi hwekugadzira nekugadzira, inotungamirwa naAnsix Tech, nyanzvi ine ruzivo rwemakore anoda kusvika makumi matatu ekugadzira majekiseni.
Ichishanda kubva kumatunhu mana makuru ekugadzira zvinhu muChina neVietnam, Ansix Tech yakashandisa michina yayo 260 yekuumba majekiseni pamwe nevashandi vanopfuura 1,200 kuti ipe zvinhu zvakaoma zvepurojekiti yeFord V348. Basa iri harisi rekugadzira zvikamu chete; ibasa rakazara mukugadzirisa dhizaini yekugadzira zvinhu, kusarudza zvinhu zvepamusoro, uye kugadzirisa maitiro ekugadzira zvinhu kuti zvipe kukosha kwakanyanya—zvichiratidza kuti kubatana kwekugadzira zvinhu kunogona kuderedza sei mitengo yechigadzirwa chekupedzisira pasina kukanganisa mhando kana mashandiro.
Ruzivo Rwekubudirira: DFM uye Advanced Simulation
Kare kare chiumbwa chekutanga chisati chachekwa, mainjiniya eAnsix vakatanga chirongwa ichi neongororo yakasimba yeDesign for Manufacturability (DFM). Chikamu ichi chakakosha chinoshanda sezambuko pakati pedhizaini yepfungwa nechiumbwa chacho, zvichiita kuti chikamu chacho chishande zvakanaka uye chigadziriswe zvakanaka. Pakusangana kwemhepo inotonhodza yeV348, nzvimbo yekufambisa mhepo inofefetera, uye mafeni anofefetera aerodynamic, izvi zvaireva kuongorora kwakanyatsojeka kona yega yega nekukora.
"Kushanda kwemhando yepamusoro kunogona kungofanana nekugadzirwa kwezvikamu," inodaro tsika yakanakisisa yeindasitiri, iyo Ansix inotevedzera muchitendero. Mushumo wavo weDFM weFord wakaongorora:
Kuenzana Kweukobvu Hwemadziro: Kuve nechokwadi chekuti ukobvu hwemadziro hwakafanana pamigero yakaoma kudzivirira zvikanganiso zvakaita sema sink marks uye warpage.
Makona eDraft: Kuongorora nzvimbo yega yega kuti ive nechokwadi chekuti inobuda zvakanaka kubva muchiumbwa pasina kukuvara, zvakakosha pamashizha efeni akapfava uye zvinhu zvakaoma zvemumba.
Nzira yeGedhi neKuburitsa Zvinhu: Kusarudza nzvimbo dzakakodzera dzekupinda nezvinhu (magedhi) nekubvisa zvinhu muzvikamu kuti pave nerunako rwechitarisiko uye kuvimbika kwechimiro.
Chimwe chakawedzera kushanda kweDFM kwaive kuongorora kweMold Flow Analysis (MFA) kwakanyatsogadzirwa. Vachishandisa software yekufananidzira, mainjiniya eAnsix vakagadzira muenzaniso chaiwo we Injection Process. Iyi nzira yedhijitari yakavabvumira kufanotaura nekugadzirisa matambudziko angangoitika vasati vazvipira kushandisa simbi, vachifungidzira kuti purasitiki yakanyungudutswa yaizozadza sei makomba emould yechikamu chimwe nechimwe. Ongororo iyi yakaratidza misungo yemhepo inogona kuitika, nzvimbo dzakafanotaurwa dzeweld line, uye maitiro ekutonhodza akaedzwa, zvichiita kuti pave nekugadzirisa kwepamberi izvo zvinoderedza zvakanyanya kuedza-nekukanganisa uye kugadzirisazve mould kunodhura gare gare. Kudyara uku kwekutanga musimulation kwakaratidzwa kudzivirira kunonoka, kuderedza njodzi yekutanga, uye kunobatsira zvakananga kumutengo wakaderera wechikamu chekupedzisira nekuita kuti kutenderera kwese kwekuvandudza kuve nyore.
Kugadzira Mwoyo: Zvinhu uye Dhizaini yeFomu
Zvinodiwa pakushanda kwesystem yemhepo inotonhodza mota zvinosarudza zvinodiwa zvakanyanya nezvinhu. Zvikamu zvacho zvinofanirwa kutsungirira tembiricha yakakwira, kudzivirira kudedera, uye kuchengetedza kugadzikana kwehukuru. Pachirongwa cheFord V348, Ansix yakashandisa mapurasitiki emhando yeinjiniya anozivikanwa nekusimba kwawo.
Tafura 1: Zvinhu Zvinokosha Zvinodiwa paFord V348 AC Components
Zvinhu Zvikuru Zvinoumba Hunhu Hunokosha Chikonzero Chekusarudza
AC yekumashure ine AC Assembly PC (Polycarbonate) Inodzivirira kupisa zvakanyanya, simba rekurovera, kugadzikana kwehukuru hwayo. Inodzivirira kupisa kubva kuAC system uye kukuvara kunogona kuitika mukati memotokari.
Fan Blower Motor Housing Inodzivirira Kupisa ABS/PC Blend Simba rakanaka remuchina, kugadzikana kwekupisa, uye kushanda zvakanaka kwemari Inoenzanisa mashandiro emota nekushandisa mari shoma pakugadzira.
Mavara eFan-Filled PP kana POM Akazadzwa neGirazi Kuomarara kwakanyanya, kushoma kukambaira, uye kuramba kuneta kwakanaka. Inoita kuti mapanga arambe akagadzikana uye akaenzana kuitira kuti mhepo ifambe zvakanaka kwenguva yakareba.
Chiumbwa ichi pachacho inyanzvi yekugadzira zvinhu nemazvo. Ansix yakagadzira chiumbwa chine mapako akawanda kuti chigadzire zvinhu panguva imwe chete, zvichiwedzera kushanda zvakanaka. Vakasarudza simbi yemhando yepamusoro yakaita se2344H yekuisa zvinhu zvepakati nepamakomba, inozivikanwa nekupenya kwayo kwakanaka uye kugara kwenguva refu kuti ikwanise kutsungirira kugadzirwa kwakawanda.
Masisitimu akakosha mukati memold akagadzirwa zvine hungwaru:
Sisitimu Yokutonhodza: Dhizaini yemugero wekutonhodza wakafanana yakagadziriswa kuti itevedzere miganhu yezvikamu, zvichiita kuti kupisa kubviswe nekukurumidza uye zvakaenzana. Iyi ndiyo "system inoshanda" yemold, ichideredza zvakananga nguva yekutenderera - chinhu chikuru chinoderedza mutengo weyuniti.
Sisitimu Yekugadzika: Pazvinhu zvakaita sedzimba dzine chitarisiko chakakosha, magedhi epasi pemvura kana emabhanana angangodaro akashandiswa. Izvi zvinosiya zviratidzo zvishoma zvegedhi, zvichibvisa kuchekererwa mushure mekuumbwa uye kuchengetedza kupedzisa kwemhando yepamusoro.
Sisitimu Yokuburitsa Maburi: Kurongeka kwakanyatsorongwa kwemapini nemachira eejector kunoita kuti zvikamu zvakaoma zviburitswe zvakanaka pasina kukanganisa kana mavanga pamusoro, zvakakosha kumafeni ane madziro matete.
Kubva pakusimbisa kusvika pahuwandu: Rwendo rwekugadzira rwakareruka
Kuchinja kubva pakuumbwa kwakasimbiswa kuenda pakuumbwa kwakawanda ndiko kunopenya chiyero cheAnsix uye maitiro ekugadzira. Kuedzwa kwekutanga kwekugadzirwa ...
Kuti pave nekukasira kweprototyping uye kutanga kwekusimbisa, Ansix's Rapid Tooling service inopa mukana wekuita zvinhu. Vachishandisa matekiniki akadai semabhesi emould akagovaniswa uye simbi dzakaoma seP20, vanogona kugadzira ma prototype anoshanda anosvika 98% yemhando yekugadzira munguva pfupi uye nemutengo wakaderera we30-50%. Izvi zvinobvumira kusimbiswa kwedhizaini uye kusimbiswa kwemaitiro usati wazvipira kumould yekugadzira yakazara.
Mukugadzirwa kwakazara kwemidziyo yavo yemagetsi, michina yeAnsix yekugadzira majekiseni—kubva kumichina chaiyo yeGerman Arburg yeruzivo rwakanyatsonaka kusvika kumichina mikuru ye2800-ton yezvikamu zvikuru—inoshanda nekurongeka kwakarongeka. Statistical Process Control (SPC) inoshandiswa mukati mese, nekutarisa nguva chaiyo kwezviyero zvakakosha kuona kuti batch yega yega inosangana nezvinodiwa neFord neIATF 16949 automotive quality management system iyo Ansix yakapihwa chitupa.
Tafura 2: Matanho eInjection Molding Project yeFord V348
Kupa Kuvimbika uye Kukosha: Kuzvipira kweAnsix
Chiyero chekupedzisira chekubudirira kweprojekiti iyi ndechekuvimbika uye kukosha kunounzwa kumutengi. Kuzvipira kwaAnsix kunopfuura pasi pefekitori. Mapurogiramu avo ekufanotaura ekugadzirisa maforoma, vachishandisa data re sensor uye analytics, vanotarisira zvinodiwa pakugadzirisa kudzivirira nguva isina kurongwa yekushanda. Uyezve, maitiro avo ekuvandudza nguva dzose anotungamira kugadziriswa kwedenderedzwa rekuumba, kazhinji zvichiita kuti nguva yekutenderera iderere zvakanyanya mushure mekugadzikana kwekugadzirwa - kuchengetedza mari kunobatsira mutengi zvakananga.
"Kudyara mari mukushandisa DFM neMold Flow simulations pakutanga kunobhadhara nekugadzira zvinhu zviri nyore uye zvigadzirwa zvemhando yepamusoro," musimboti unobatanidza pfungwa dzaAnsix. Kune vagadziri vemotokari vepasi rose vakaita saFord, izvi zvinoshanduka kuva kuwanikwa kwakachengeteka uye kwakanaka kwezvinhu zvakakosha. Vanowana mubatsiri asingangope zvikamu zvakarurama chete asiwo anoshanda pamwe chete kuderedza mutengo wese kuburikidza nekushanda zvakanaka kwezvinhu, hunyanzvi hwekugadzira, uye kuderedza marara.
Pakupedzisira, zvikamu zvisingaonekwe zvemhepo inotonhodza zviri muFord V348 zvinomiririra zvinopfuura zvikamu zvepurasitiki chete. Izvi zvinopa ruzivo rwemakore makumi maviri nemasere rwekugadzira, humbowo hwesimba rekubatanidza simulation yepamusoro nekushandisa maturusi akarurama, uye muenzaniso wakajeka wekuti mainjiniya akazvipira anogona sei kugadzira kukosha kunobatika, kuve nechokwadi chekunyaradzwa, kuvimbika, uye kushanda zvakanaka kwemushandisi wekupedzisira.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita neFord V348 rear air conditioning assembly, air conditioning fan blower motor uye mafeni blades. , munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO yedu, tumirai tsamba ku: stephen@ansixtech.com
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