ʻO ka ʻākoakoa ea hoʻoluʻu hope o Ford V348, ka motika puhi peʻahi ea hoʻoluʻu a me nā lau peʻahi

ʻO ka ʻākoakoa ea hoʻoluʻu hope o Ford V348, ka motika puhi peʻahi ea hoʻoluʻu a me nā lau peʻahi

ʻAnisika Hoʻoikaika ka ʻenehana i ka mana o ke aniau o Ford me ka ʻenekinia Precision ma ka papahana V348 Air Conditioning

Ma ke kahua koʻikoʻi o ka hana ʻana i nā kaʻa, kahi i koʻikoʻi ai ka hilinaʻi a me ka pono o ke kumukūʻai, ua hōʻea kahi papahana koʻikoʻi no ka ʻōnaehana hoʻomalu aniau o ka Ford V348 i kahi pae koʻikoʻi. Ma hope o nā puka makani maikaʻi a me ka hū mālie o ka hui ea hoʻoluʻu hope e waiho ana kahi moʻolelo o ka ʻenekinia pololei a me ka maikaʻi o ka hana ʻana, i alakaʻi ʻia e Ansix Tech, he loea me kahi kokoke i ʻekolu mau makahiki o ka ʻike hoʻoheheʻe injection.

Ke hana nei mai nā kahua hana ʻehā ma Kina a me Vietnam, ua hoʻohana ʻo Ansix Tech i kāna mau mīkini hoʻoheheʻe injection 260 a me kahi poʻe hana ma mua o 1,200 e hāʻawi i nā ʻāpana paʻakikī no ka papahana Ford V348. ʻAʻole wale kēia hana e pili ana i ka hana ʻana i nā ʻāpana; he hana piha ia i ka hoʻomaikaʻi ʻana i ka hoʻolālā no ka hana ʻana, ke koho ʻana i nā mea holomua, a me ka hoʻomaʻemaʻe ʻana i nā kaʻina hana e hāʻawi i ka waiwai kiʻekiʻe—e hōʻike ana pehea e hiki ai i nā hui hana hoʻolālā ke hōʻemi nui i nā kumukūʻai huahana hope me ka ʻole o ka hoʻopilikia ʻana i ka maikaʻi a i ʻole ka hana.

ʻO ke Kiʻikuhi no ka Holomua: DFM a me ka Hoʻohālike Kiʻekiʻe

Ma mua loa o ka ʻoki ʻia ʻana o ka ʻōmole mua, ua hoʻomaka nā ʻenekinia o Ansix i ka papahana me kahi loiloi Hoʻolālā no ka Hana ʻana (DFM) koʻikoʻi. Hana kēia pae koʻikoʻi ma ke ʻano he alahaka ma waena o ka hoʻolālā manaʻo a me ka ʻōmole kino, e hōʻoiaʻiʻo ana ʻaʻole wale ka hana o ka ʻāpana akā ua hoʻonohonoho pono ʻia no ka hana ʻana me ka maikaʻi a kiʻekiʻe. No ka hui ea hoʻoluʻu o ka V348, ka hale motika puhi peʻahi, a me nā ʻōpuʻu peʻahi aerodynamic, ʻo ia hoʻi kahi loiloi kikoʻī o kēlā me kēia kihi a me ka mānoanoa.

"ʻO ka hana hope loa o kahi ʻōmole hiki ke like me ka maikaʻi o ka hoʻolālā ʻāpana," wahi a ka hana maikaʻi loa o ka ʻoihana, kahi kumumanaʻo a Ansix e pili pono ai. Ua nānā pono ʻia kā lākou hōʻike DFM no Ford:

ʻAno like o ka mānoanoa o ka paia: E hōʻoia ana i ka mānoanoa like o ka paia ma nā geometries paʻakikī e pale aku i nā hemahema e like me nā māka poho a me ke warpage.

Nā Huina Draft: Ke kālailai nei i kēlā me kēia ʻili e hōʻoia i ka hoʻokuʻu maʻalahi ʻia mai ka ʻōpala me ka ʻole o ka hōʻino ʻia, he mea nui ia no nā ʻaoʻao peʻahi palupalu a me nā kikoʻī paʻakikī o ka hale.

Ka Hoʻolālā Puka a me ka Hoʻokuke ʻana: Ke hoʻoholo nei i nā wahi kūpono no ke komo ʻana o nā mea (nā puka) a me ka hoʻokuke ʻana i kekahi ʻāpana e mālama i ka maikaʻi o ka nani a me ke kūpaʻa o ke kūkulu ʻana.

ʻO ka mea e hoʻokō ana i ka DFM he Mold Flow Analysis (MFA) akamai. Ma ka hoʻohana ʻana i ka polokalamu simulation, ua hana nā ʻenekinia Ansix i kahi prototype virtual o ʻOihana Hoʻokomohana. Ua ʻae kēia māhoe kikohoʻe iā lākou e wānana a hoʻoponopono i nā pilikia hiki ke hana ma mua o ka hoʻopaʻa ʻana i ke kila, e noʻonoʻo ana pehea e hoʻopiha ai ka plastic heheʻe i nā lua mold no kēlā me kēia ʻāpana. Ua ʻike ka loiloi i nā pahele ea hiki ke hana ʻia, nā wahi laina weld i wānana ʻia, a me nā ʻano hoʻoluʻu hoʻohālike, e hiki ai ke hoʻonui mua ʻana e hōʻemi nui i ka hoʻāʻo a me ka hewa a me ka hana hou ʻana o ka mold pipiʻi ma hope. Ua hōʻoia ʻia kēia hoʻopukapuka mua ʻana i ka simulation e pale i nā lohi, hoʻemi i ka pilikia hoʻokuʻu, a hāʻawi pololei i kahi kumukūʻai ʻāpana hope loa ma ka hoʻomaʻamaʻa ʻana i ke kaʻina hana hoʻomohala holoʻokoʻa.

ʻEnekinia ʻana i ka Puʻuwai: Mea a me Hoʻolālā Mold

ʻO nā koi hana o kahi ʻōnaehana ea hoʻoluʻu kaʻa e koi ana i nā koi mea paʻa. Pono nā ʻāpana e kū i nā wela kiʻekiʻe, kū i ka haʻalulu, a mālama i ke kūpaʻa o ka dimensional. No ka papahana Ford V348, ua hoʻohana ʻo Ansix i nā plastics ʻenekinia i ʻike ʻia no ko lākou paʻa.

Papa 1: Nā Kikoʻī Mea Koʻikoʻi no nā ʻĀpana Ford V348 AC

Nā ʻĀpana Mea Kumu Nā Waiwai Koʻikoʻi Kumu no ke Koho ʻana

Hale Hoʻākoakoa AC Hope PC (Polycarbonate) Ke kūpaʻa wela kiʻekiʻe, ka ikaika o ka hopena, ke kūpaʻa o ka nui Ke kū nei i ka wela mai ka ʻōnaehana AC a me nā hopena hiki ke loaʻa i loko o ke kaʻa.

Hale Motika Puhi Fan Blower Pale Wela ABS/PC Hoʻohuihui Ikaika mechanical maikaʻi, kūpaʻa wela, kūpono kumukūʻai Hoʻohālikelike i ka hana ma lalo o ka wela o ka motika me ka hoʻokele waiwai hana.

Nā ʻUhi Peʻahi PP a i ʻole POM i piha i ke Aniani ʻO ke kūpaʻa kiʻekiʻe, ka kolo haʻahaʻa, ke kūpaʻa maikaʻi loa i ka luhi Hōʻoia i ka mālama ʻana o nā ʻuhi i ke ʻano pololei a me ke kaulike no ke kahe ʻana o ke ea mālie a maikaʻi i nā wā lōʻihi.

He hana noʻeau hana ponoʻī ka ʻōmole ponoʻī o ka ʻenekinia pololei. Ua hoʻolālā ʻo Ansix i kahi ʻōmole multi-cavity e hana i nā ʻāpana i ka manawa like, e hoʻonui ana i ka pono. Ua koho lākou i ke kila ʻōmole kiʻekiʻe e like me 2344H no nā hoʻokomo ʻana o ke kumu a me nā lua, i ʻike ʻia no kona hiki ke hoʻopili maikaʻi ʻia a me ke kūpaʻa e kū i nā holo hana nui.

Ua hana ʻia nā ʻōnaehana koʻikoʻi i loko o ka ʻōmole me ke akahele:

ʻŌnaehana Hoʻoluʻu: Ua hoʻonohonoho pono ʻia kahi hoʻolālā kahawai hoʻoluʻu conformal e hahai i nā contours o nā ʻāpana, e hōʻoia ana i ka wikiwiki a me ka like o ka hoʻohemo ʻana i ka wela. ʻO kēia ka "ʻōnaehana pono" o ka mold, e hōʻemi pololei ana i ka manawa pōʻaiapuni—he mea hoʻokele nui o ke kumukūʻai o kēlā me kēia ʻāpana.

ʻŌnaehana Pani: No nā ʻāpana e like me ka hale kahi i koʻikoʻi ai ke ʻano, ua hoʻohana ʻia nā pani pani ma lalo o ka wai a i ʻole ka maiʻa. Waiho kēia i nā māka pani huna liʻiliʻi, e hoʻopau ana i ka ʻoki ʻana ma hope o ke kālai ʻana a mālama i kahi hoʻopau kiʻekiʻe.

ʻŌnaehana Hoʻokuʻu: ʻO ka hoʻonohonoho pono ʻana o nā pine ejector a me nā lima e hōʻoiaʻiʻo ana e hoʻokuʻu mālie ʻia nā ʻāpana paʻakikī me ka ʻole o ka hoʻopilikia ʻia a i ʻole nā ​​kīnā o ka ʻili, he mea nui ia no nā lau peʻahi lahilahi.

Mai ka Hōʻoia a i ka Leo: He Huakaʻi Hana i Hoʻomaʻamaʻa ʻia

ʻO ka hoʻololi ʻana mai kahi ʻōmole i hōʻoia ʻia i ka hana nui ʻana kahi e ʻālohilohi ai ke ana o ka unahi a me ke kaʻina hana a Ansix. ʻO ka hoʻāʻo mua ʻana o ka ʻōmole T1 kahi manawa koʻikoʻi, kahi e hana ʻia ai nā laʻana mua a ana ʻia e kūʻē i nā hiʻohiʻona CAD a me nā kikoʻī o ka mea kūʻai aku. Hoʻoponopono ʻia nā ʻokoʻa liʻiliʻi i ke kūpono, ka hoʻopau ʻana, a i ʻole ka nui ma o nā hoʻoponopono ʻōmole pololei a me ka hoʻoponopono maikaʻi ʻana i nā palena injection—ka mahana, ke kaomi, ka wikiwiki injection, a me ka manawa hoʻomaʻalili.

No ka hana prototyping wikiwiki a me nā holo hōʻoia mua, hāʻawi ka lawelawe Rapid Tooling a Ansix i kahi pono hoʻolālā. Ma ka hoʻohana ʻana i nā ʻano hana e like me nā kumu hoʻoheheʻe like ʻia a me nā kila paʻakikī mua e like me P20, hiki iā lākou ke hana i nā prototypes hana e hoʻokō a hiki i ka 98% o ka maikaʻi o ka hana ʻana i loko o kahi hapa o ka manawa a ma ka 30-50% haʻahaʻa o ke kumukūʻai mea hana. ʻAe kēia i ka hōʻoia hoʻolālā kūpono a me ka hōʻoia ʻana o ke kaʻina hana ma mua o ka hoʻopaʻa ʻana i ka hoʻoheheʻe hana piha.

Ma ka hana piha ʻana ma kā lākou mau papahele hana ponoʻī, hana ka ʻauwaʻa mīkini hoʻoheheʻe inikini a Ansix—mai nā mīkini Arburg Kelemania pololei no nā kikoʻī a hiki i nā mīkini nui 2800-tona no nā ʻāpana nui—me ke kūlike hoʻopaʻa. Hoʻohana ʻia ka Statistical Process Control (SPC) ma nā wahi āpau, me ka nānā ʻana i ka manawa maoli o nā palena koʻikoʻi e hōʻoia i kēlā me kēia pūʻulu e hoʻokō i nā kūlana koʻikoʻi i koi ʻia e Ford a me ka ʻōnaehana hoʻokele maikaʻi kaʻa IATF 16949 i hōʻoia ʻia ai ʻo Ansix.

Papa 2: Nā Pae o ka Papahana Hoʻoheheʻe Injection no Ford V348

Ke Hāʻawi nei i ka Hilinaʻi a me ka Waiwai: ʻO ka Ansix Commitment

ʻO ke ana hope loa o ka holomua o kēia papahana, ʻo ia ka hilinaʻi a me ka waiwai i hāʻawi ʻia i ka mea kūʻai aku. ʻOi aku ka kūpaʻa o Ansix ma mua o ka papahele hale hana. ʻO kā lākou mau papahana mālama wānana no nā ʻōpala, me ka hoʻohana ʻana i ka ʻikepili sensor a me ka analytics, e manaʻo mua i nā pono lawelawe e pale aku i ka downtime i hoʻolālā ʻole ʻia. Eia kekahi, ʻo kā lākou ethos hoʻomaikaʻi mau e hoʻokele i ka hoʻomaikaʻi mau ʻana o ke kaʻina hana hoʻoheheʻe, e hoʻokō pinepine ana i nā hōʻemi nui i ka manawa pōʻaiapuni ma hope o ka paʻa ʻana o ka hana - nā mālama kālā e pōmaikaʻi pololei ai ka mea kūʻai aku.

"ʻO ka hoʻopukapuka kālā ʻana i ka hoʻohana ʻana i nā simulations DFM a me Mold Flow ma mua e uku ʻia me kahi kaʻina hana hana maʻalahi a me nā huahana ʻoi aku ka maikaʻi," kahi kumumanaʻo e hoʻopuni ana i ka ʻike o Ansix. No kahi mea hana kaʻa honua e like me Ford, unuhi ʻia kēia i kahi lako palekana a kūpono hoʻi o nā ʻāpana koʻikoʻi. Loaʻa iā lākou kahi hoa hana ʻaʻole wale e hāʻawi i nā ʻāpana kikoʻī akā e hana pū pū ana hoʻi e hoʻohaʻahaʻa i ke kumukūʻai holoʻokoʻa ma o ka pono o nā mea, ka hana hou ʻana o ke kaʻina hana, a me ka hōʻemi ʻana i ka ʻōpala.

ʻO ka mea hope loa, ʻo nā ʻāpana ea ea i ʻike ʻole ʻia ma ka Ford V348 e hōʻike ana i nā mea ʻoi aku ma mua o nā ʻāpana plastik. ʻO lākou ke ʻano o ka hoʻoilina 28 makahiki o ka ʻike hana ʻana, kahi hōʻike i ka mana o ka hoʻohui ʻana i ka simulation holomua me nā mea hana pololei, a me kahi laʻana maopopo o ke ʻano o ka hana ʻenekinia i hoʻolaʻa ʻia e hana i ka waiwai paʻa, e hōʻoiaʻiʻo ana i ka ʻoluʻolu, ka hilinaʻi, a me ka pono no ka mea hoʻohana hope.

ʻO Ansix Tech Co Ltd

Inā he mau hoʻolālā kāu e pili ana i ka ʻākoakoa ea hoʻoluʻu hope o Ford V348, ka mīkini puhi peʻahi ea hoʻoluʻu a me nā pahi peʻahi. , hiki iā ʻoe ke hoʻokaʻaʻike mai iā mākou i kēlā me kēia manawa. E hoʻolilo mākou i kou mau manaʻo i mea maoli, e hoʻokō i kāu mau moeʻuhane, a loaʻa nā kauoha nui mai ka mākeke. ʻO kā mākou ʻike pili ʻo info@ansixtech.com. A i ʻole e kelepona i kā mākou CTO, leka uila: stephen@ansixtech.com

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