Mugadziri weMapini ekuchaja neMasoketi e3kW–200kW Pfuti Dzekuchaja Dzitsva

Mugadziri weMapini ekuchaja neMasoketi e3kW–200kW Pfuti Dzekuchaja Dzitsva

 

Kunyatsoshanda Pasi Pesimba: Sei Ansix Tekinoroji iri kutsanangura patsva musimboti wekugadzira weKuchaja Simba Idzva

 

Munzvimbo yakakura yemotokari itsva dzinoshandisa simba (NEVs), chiedza chinowanzo penya zvakanyanya pamabhatiri, maalgorithms ekutyaira anozvitonga, uye kumhanya kwekuchaja kunoyerwa mu "megawatts paawa." Asi, pasi pekunze kwerabha kwepfuti yega yega ine simba guru pane nzvimbo yehondo yefizikisi. Pano, pakati penzvimbo yekuchaja nemotokari, pini yekuchaja nesoketi zvinofanirwa kutsungirira kupisa kwakanyanya, cycling yemakanika isingaperi, uye mitoro yemagetsi yakakura inotsanangura shanduko kubva pakuchaja kwe3kW kuenda ku200kW - uye zvichienda mberi - zvivakwa zvekuchaja nekukurumidza.

 

Kune vazhinji vanogadzira michina yepakutanga (OEMs) nevanoshandisa michina yekuchaja, musiyano uripo pakati penzvimbo yekuchaja inoshanda zvakanaka uye dambudziko guru rekudzoka hausi musoftware, asi mukugadzirwa kwesimbi, mapurasitiki, uye kunyatsogadzirwa kwejekiseni kwezvinhu izvi zvakakosha.

 

Kwemakore anopfuura makumi maviri nemasere, Ansix Tech yave ichizvipa mukana wekutaura chinyararire mukuchinja uku. Ichinyanya kugadzira nekugadzira mapini ekuchaja nemasoketi e3kW kusvika 200kW, kambani iyi yakavaka mukurumbira unopfuura kugadzirwa chete. Inyaya yekubatanidzwa kwakamira, kusimbiswa kwemaitiro ekushanda, uye kutarisa kwakanyanya pakuderedza "mitengo yakaoma" kune vatengi pasina kukanganisa kusimba kwekupisa uye kwemakanika kunodiwa pakushandiswa kwemagetsi ane simba rakawanda.

 

Chinyorwa chino chinoongorora zvakadzama zvehunyanzvi hwekushanda kweAnsix Tech—kubva pakutanga kwepurojekiti kusvika pakusimbiswa kwekupedzisira kwekugadzira—chichiongorora kuti hunyanzvi hwekuongorora kuyerera kwemufudze, sainzi yezvinhu zvisina kugadzirwa, uye kugadzirisa maitiro zvinogadzira sei kuvimbika kunodiwa nemusika wepasi rose weNEV.

 

Genesisi: Kutanga Mapurojekiti uye Kuisa Mazano Pamwe Chete

Kufamba kwepini yekuchaja kana soketi paAnsix Tech hakutangi nekutenderera kwemuchina weCNC, asi nekuongorora kweruzivo rwemutengi pamusika. Nekuti kambani iyi inoshandisa spectrum kubva pa3kW (residential AC charging) kusvika pa200kW (commercial DC fast charging), zvinodiwa zveinjiniya zvinosiyana zvakanyanya.

 

Munguva yekutanga chirongwa ichi, timu yeinjiniya yeAnsix Tech inobata basa ravanoti "value engineering consulting." Kusiyana nevagadziri vemakondirakiti vanongotora purani voigadzira, Ansix Tech inoongorora musika wevatengi. mitemoSoketi yekuchaja yakanangana neEuropean Union inofanirwa kutevedzera mitemo yeIEC 62196, nepo pini ye200kW yemusika wekuNorth America inofanira kuzadzisa daro rakasimba reUL 2251 rekukwira nekudzika.

 

"Hatingogadziri zvinhu zvichienderana nezvinodiwa chete; tinogadzira zvinhu zvinoenderana nezvinodiwa," akadaro mumwe mainjiniya mukuru weAnsix Tech mumusangano weindasitiri munguva pfupi yapfuura. "Mutengi anogona kuuya nedhizaini inoshanda zvakanaka, asi inodhura zvakanyanya kugadzira zvinhu zvakawanda. Basa redu nderekugadzirisa mutengo wavo nekuchinja uku tichivandudza hupenyu hwechinhu ichi."

 

Kuisa nzvimbo iyi yekuvaka kunobvumira Ansix Tech kupa basa rakazara rehupenyu: dhizaini yemaprototype, kugadzira, kusimbisa, kugadzira akawanda, uye kusimbiswa kwekupedzisira kwekuunganidza. Nekuva neketani yese yakamira—kubva pakutenga zvinhu zvitsva kusvika pakupera. Kuumbwa zvakanyanya—Ansix Tech inovimbisa kuti "mitengo yakaoma" (mari yezvinhu uye yekugadzirisa) inogadziriswa padanho rega rega.

 

Alchemy yezvinhu zvisina kugadzirwa: Kusarudzwa uye Hunhu

Kune zvikamu zvine mafungu emvura anokonzera kupisa kwakanyanya, kusarudza zvinhu hakusi sarudzo yekutenga; chisarudzo cheinjiniya chakakosha pakuchengetedza. Portfolio yeAnsix Tech inotsanangurwa nekutevedzera zvakanyanya mamakisi chaiwo ezvinhu zvinoenzanisa conductivity, resistance yekupisa, uye kugadzikana kwezvikamu.

 

Zvinhu Zvinofambisa Mazino (Mapini)

Mapini—kazhinji materminal echirume—anofanira kuratidza kufambisa mvura zvakanaka uye kuramba ngura.

 

MaAlloys eCopper: Ansix Tech inonyanya kushandisa C18150 (Chromium Zirconium Copper) pakushandisa simba guru (50kW–200kW). Rudzi urwu runopa musanganiswa wepamusoro wekufambisa magetsi (kupfuura 80% IACS) uye kugadzikana kwekupisa. Kusiyana nemhangura yakachena, C18150 inochengetedza chimiro chayo pakupisa kwakakwira, ichidzivisa kupfava kunotungamira mukukundikana kwekubata mushure mekuchaja nekukurumidza kakawanda.

 

C1100 (Electrolytic Tough Pitch Copper): Kune simba rakaderera (3kW–22kW), uko kunzwisiswa kwemutengo kwakanyanya asi mutoro wekupisa uchikwanisika, C1100 inoshandiswa nekuda kwekugona kwayo kufambisa mhepo zvakanaka (100% IACS) uye kugona kwayo kugadzira zvinhu.

 

Zvishandiso zvekudzivirira nedzekugara (Masokisi neDzimba)

Zvinhu zvepurasitiki zvakakomberedza mapini zvinosangana nemagetsi akawanda, kusvibiswa neUV, uye kukanganiswa nemuviri. Ansix Tech inovimba ne thermoplastics dzeinjiniya dzinoshanda zvakanyanya dzinobva kuvatungamiriri vepasi rose vakaita seBASF neDuPont.

 

Polybutylene Terephthalate (PBT) – Giredhi: PBT-GF30 FR: Iri ndiro basa guru rekuisa ma socket housings. Kusimbiswa kwegirazi re30% kunoita kuti pave nekusimba kunodiwa kuti pin irambe yakagadzikana panguva yekufamba kwezviuru zvema cycles. Chiratidzo che "FR" (Flame Retardant) chinoita kuti pave neV-0 rating paUL94, zvakakosha pakuchengetedza high-voltage.

 

Polyamide (PA66) – Giredhi: PA66-GF25 FR: Kune zvinhu zvinoda kusimba kwakanyanya uye kupedzisa kwepamusoro zviri nani, PA66 inoshandiswa. Zvisinei, mainjiniya eAnsix Tech vanoziva chaizvo hunhu hwePA66 hwe hygroscopic; vakagadzira nzira dzekuomesa nekuumba dzega kudzivirira hydrolysis uye kuona kuti dielectric strength inogara kwenguva refu.

 

Liquid Crystal Polymer (LCP): Kune zvikamu zvemadziro zvakatetepa zvakanyanya zvinodiwa muma connectors ane density yakakura, LCP inoshandiswa. Iyo yakaderera zvakanyanya coefficient yekuwedzera kwekupisa (CTE) inoita kuti pitch yakakosha (pakati-kusvika-pakati) pakati pemapini isachinje panguva yekupisa kwekudzokorora kwemaitiro e reflow kana wave soldering.

 

Mould: Panogadzirwa Zvakarurama

Kana zvinhu zvakagadzirwa zviri izvo zvinoshandiswa, injection mold ndiyo nzira yakanakisisa. Makore makumi maviri nemasere eruzivo rweAnsix Tech anonyanya kuoneka mukugadzirwa kwayo kwemold uye machine division. Kambani iyi haibati mold sechishandiso, asi sesystem yakaoma yemechatronic inofanira kushanda ne micron-level chaiyo mukati memamiriyoni ema cycles.

 

Kuongorora Kuyerera Kwemould (DFM)

Simbi isati yachekwa, purojekiti yega yega inoongororwa zvakanyanya nezveMold Flow Analysis (Dhizaini yeManufacturability). Vachishandisa software yepamusoro yekufananidzira, mainjiniya eAnsix Tech vanofanotaura kuti thermoplastic yakanyungudutswa ichaita sei mukati megomba. Pazvinhu zvekuchaja, dambudziko rinowanzo kuve geometry yakaoma - madziro matete ekutonhodza nekukurumidza akabatana nezvikamu zveboss gobvu zvekusimbisa screws.

 

Kuongororwa kwekuyerera kwemould kunobvumira Ansix ku:

 

Fanotaura nzvimbo dzemitsetse yeweld uye dzisimbise kure nenzvimbo dzemagetsi dzinoshandiswa zvakanyanya.

 

Gadzirisa nzira dzekubvisa mhepo kuti dzisapindire mhepo izvo zvinogona kukonzera kupwanyika kwemagetsi.

 

Verenga kupisa kwegirazi kuti uve nechokwadi chekuti girazi rakatarisa fiber harikanganisi kuramba kwechinhu chacho.

 

Zvinhu Zvakakosha Kufunga Nezvekugadzira Mold

Pfungwa yekugadzira mold paAnsix Tech inotsanangurwa nechinhu chimwe chete chinoda kugadziriswa: hapana musiyano.

 

Kusarudzwa kweSimbi yeMould: Kuti igadzire zvinhu zvakawanda (500,000+ cycles), Ansix Tech inoshandisa simbi isingatsvedzeri yeS136 (Stavax ESR) pamigero inobata purasitiki. Mhando iyi inopa simba rekudzivirira ngura zvakanyanya—zvakakosha pakuumba zvinhu zvinodzivirira moto zvinoburitsa magasi anoparadza—uye zvinobvumira kupukuta kusvika pakupera kwedhaimani reSPI A-2, izvo zvinodiwa kuti zvikamu zvakaoma zvibudiswe nyore nyore pasina mavanga ekudhonza.

 

Kugadzira Sisitimu Yekutonhodza: ​​Kudzora kupisa kwemold kwakakosha pakuderedza nguva yekufamba kwemold. Ansix Tech inoshandisa conformal cooling kuburikidza ne3D-printed mold inserts kuti iite geometries dzakaoma. Nekuisa nzira dzekutonhodza dzinotevera contour yecharging socket's locking mechanism, dzinoderedza nguva yekufamba kwemold kusvika ku25% zvichienzaniswa netambo dzechinyakare dzakacherwa dzakatwasuka.

 

Masisitimu eRunner neGating: Kuti kuderedze marara ezvinhu (chinhu chikuru chinoita kuti zvinhu zviome), Ansix Tech inoshandisa masisitimu erunner anopisa ane mageti evharuvhu. Kune mapini ekuchaja—anowanzoda kuumbwa (kuisa pini yesimbi muchiumbwa usati waisa purasitiki)—nzvimbo yekugadzika inokosha. Vanoshandisa mageti emugungwa (tunnel) anobuda otomatiki panguva yekubuda, zvichiita kuti pamusoro pechishongo chekuchaja parambe pasina matambudziko uye pasina zviratidzo zveuchapupu zvinogona kuva netsvina.

 

Masisitimu Ekubvisa Matumbu: Zvikamu zvekuchaja zvinowanzova nembabvu dzakadzika nemadziro matete. Kuti zvidzivise kushanduka kwesimba panguva yekuburitsa matumbu, Ansix Tech inoshandisa musanganiswa wema hydraulic ejector plates nema air poppet valves. Izvi zvinoita kuti chikamu chacho chisimudzwe zvakaenzana kubva pakati, zvichichengetedza zvinodiwa kuti chivhare (kazhinji mukati me 0.05mm) kuti chivharwe ne IP54 kana IP67.

 

Matambudziko Ekugadzira Machining: Dambudziko Rehunyanzvi Rekugadzirisa Mold

Kugadzira chakuvhuvhu chinogona kugadzira zvinhu zvakaoma kudaro imhando yeunyanzvi ine zvipingamupinyi zvehunyanzvi. Maitiro ekugadzira chakuvhuvhu paAnsix Tech iratidziro yeinjiniya yakanyatsogadzirwa.

 

Dambudziko guru riri pakugadzira ma electrode emapini. Ma geometri emukati me socket yekuchaja—akagadzirirwa kudzivirira njodzi dzekubatwa neminwe—anoda makomba akaomarara ane migero yakadzika, yakamanikana.

 

Wire EDM (Electrical Discharge Machine): Ansix Tech inoshandisa waya yeEDM ine mativi mashanu kucheka mativi egomba nepamusoro peRa 0.2µm. Izvi zvinobvisa kudiwa kwekukwesha kwechipiri, izvo zvinogona kuchinja maitiro emakona akapinza akakosha pakuchengetedza kubatana.

 

Kugaya Zvakasimba: Kune zviumbwa zvesimbi zvakaoma (52-58 HRC), kugaya zvakasimba zvinomhanya zvakanyanya kunoshandiswa. Dambudziko riripo pano nderekuchengetedza hupenyu hwematurusi uku uchicheka zvinhu zvakaomarara zvakaita senzira yekukiya yekugaya. Nyanzvi dzeAnsix Tech dzinoshandisa zviumbwa zvecarbide zvakaputirwa nedhaimani zvine mwero wekuti zvisashande zvakanaka, zvichibvisa kupenya pachigadzirwa chekupedzisira.

 

Iyo Injection Molding Crucible: Kugadzirisa uye Kusimbisa

Kana chiumbwa chanyatsokodzera, chinangwa chinotanga kushanda pakugadzira chiumbwa nejekiseni. Apa ndipo panotanga kushanda zano reAnsix Tech rekuderedza mari uye kuvandudza kugona.

 

Matambudziko ehunyanzvi mukugadzira jekiseni

Zvikamu zvekuchaja zvinopa seti yakasiyana yezvinetso zvekuumba:

 

Kurongeka Kwekupinza Molding: Pamapini ane simba guru, kupinza molding kunodiwa. Pini yesimbi inofanira kuiswa muchiumbwa ichi ine kurongeka kwenzvimbo ye±0.02mm. Kana pini ikakanganiswa panguva yekupinza PBT housing, kumanikidzwa kwakanyanya kwekunyunguduka (kazhinji kunopfuura 1,500 bar) kunogona kukotama pini kana kukonzera resin flash pamusoro penzvimbo yekubata. Ansix Tech inoshandisa robotic pick-and-place systems ine vision verification kuti ive nechokwadi chekuti yakanyatsorongeka pese painenge ichitenderera.

 

Zviratidzo zveKupisa uye Kuora: Zvimwe zvinodzivirira moto zvinokuvadza uye zvinogona kutsva kana tembiricha yekunyunguduka ikachinja-chinja. Ansix Tech inoshandisa mayuniti ethermolator anodzora tembiricha yemould kusvika mukati me ±1°C, zvichidzivirira kumira kunotungamira mukuora kwekupisa uye matema matema (carbonized plastic) anogona kukonzera kutadza kutevera magetsi.

 

Kugadzirisa Maitiro Kuti Ubudirire

Kuvandudza kugona kwekugadzira uye kuve nechokwadi chekuti zvinhu zvinosvika panguva yakakodzera—chiyero chakakosha mumakambani emagetsi anokurumidza kutengeswa—Ansix Tech yatanga nzira ye "Smart Factory":

 

Kubata Zvinhu Otomatiki: Masisitimu ekuomesa ari pakati anotakura zvinhu zvakananga kubva kumasilo kuenda kumichina yekuumba, zvichibvisa kunyudzwa kwehunyoro uye zvichideredza mari yevashandi inokonzerwa nezvinhu zvakaiswa mumabhegi.

 

Kuderedza Nguva Yekutenderera: Nekugadzirisa macircuit ekutonhodza uye kushandisa michina yekuumba majekiseni inotungamirwa neservo, Ansix Tech yakaderedza avhareji yenguva dzekutenderera kwema sockets akajairwa ekuchaja ne18-22% zvichienzaniswa neavhareji yeindasitiri. Izvi zvinoreva zvakananga kuwedzera kugona pasina mari yekushandisa pamichina mitsva.

 

Mafambiro Ebasa: Kubva kuGranules Kuenda kuGlobal Shipping

Mafambiro ekugadzira zvinhu paAnsix Tech akagadzirirwa kuona kuti mhando yezvinhu haiongororwi asi kuti yakavakirwa mukati.

 

Kusimbiswa Kwezvinhu Zvisina Kugadzirwa: Pakusvika, mabhechi ese ePBT, PA66, uye copper alloys anoskenwa achishandisa XRF (X-ray fluorescence) analyzer kuti aone kuti zvinhu zvacho zvakagadzirwa sei. Izvi zvinodzivirira zvinhu zvenhema kana zvisiri zvemhando yepamusoro kuti zvisapinde muketani yekugovera.

 

Kugadzira: Zvinhu zvinoomeswa mumidziyo yekuomesa desiccant patembiricha yakatarwa nemugadziri (semuenzaniso, 120°C kwemaawa mana ePBT) kusvika hunyoro hwadzikira pasi pe0.02%.

 

Kugadzira Muchiumbwa: Kugadzira jekiseni kunoitwa mumakamuri akachena eClass 100,000 kudzivirira kusvibiswa kweguruva panzvimbo dzinosangana. Michina ine masensa ekumanikidza gomba kuti ipe ruzivo rwechokwadi; kana gomba rikazadzwa zvisirizvo, chikamu chinorambwa choga uye chinoparadzaniswa.

 

Mashandiro Ekugadzira Mushure Mekuumba: Izvi zvinosanganisira kubvisa otomatiki, kusanganisa ultrasonic (yekuwedzera magaskets ekuvhara), uye kugadzira mapini ekubatanidza kana zvichidikanwa.

 

Kudzora Hunhu & Kuvimbisa:

 

Kuongororwa Kwemadhayamita: Kuongororwa kwemaziso kwe100% uchishandisa masisitimu ekuona anotarisa flash, mashoti mapfupi, uye saizi dzakakosha. Pamusoro pezvo, sampling yenhamba (AQL 0.65) inoongororwa uchishandisa michina yekuyera yeCNC coordinate (CMM).

 

Kuedzwa Kwemagetsi: Pini yega yega yekuchaja inoedzwa ne "hi-pot" (yakanyanya kugona) kuti ionekwe kuti dielectric yakasimba sei, zvichiita kuti pasave nekubuda kwemvura mupurasitiki.

 

Kufamba Kwemhepo Nekupisa: Samples dzisina kurongeka dzinoongororwa kuti dziongororwe kupisa (-40°C kusvika +85°C) kuti dzionekwe kuti chisungo chiri pakati pepini yesimbi nepurasitiki chinoramba chakasimba mumamiriro ezvinhu akaomarara.

 

Kurongedza uye Kutumira: Kuti zvisakuvadze panguva yekufambisa, Ansix Tech inoshandisa matireyi asina kusimba, akagadzirirwa kuchengetedza nzvimbo dzakakwenenzverwa dzemapini. Nechikwata chakazvipira chekutakura zvinhu uye nzvimbo yekuchengetedza zvinhu, kambani iyi inovimbisa kutumirwa kwezvinhu panguva chaiyo (JIT), ichiva nechokwadi chekuti mitsetse yemagetsi yevatengi haimbomira.

 

Kupa Kukosha: Kuderedza Mitengo Yakaoma uye Kuvimbisa Kuvimbika

Chinonyanya kukosha chekubudirira kweAnsix Tech ndechekukosha kwainopihwa kune vatengi vayo. Muindasitiri umo kudzvanywa kwemari yakawanda, kambani inotarisa zvakanyanya pakuderedza "mitengo yakaoma" - mari inobatika yezvinhu nekugadzira.

 

Izvi zvinoitwa kuburikidza nenzira nhatu dzekubatsira:

 

Kugadzirisa Zvinhu: Nekushandisa makore makumi maviri nemasere ehukama hwekutenga, Ansix Tech inowana maresini emhando yepamusoro uye alloys dzemhangura pamutengo wepamusoro. Chinonyanya kukosha ndechekuti, timu yavo yeinjiniya inowanzopa mazano ezvimwe zvinhu (semuenzaniso, kuchinja kubva kunylon yakasarudzika inodziya zvakanyanya kuenda kuPBT grade ine hunhu hwakafanana hwekupisa) izvo zvinoderedza mitengo yezvinhu ne15-30% pasina kukanganisa mashandiro.

 

Kushanda Nemajiyometri: Kuburikidza neDFM analysis, Ansix Tech inowanzo deredza ukobvu hwemadziro e socket housings. Kudzikiswa kubva pa2.5mm kusvika pa2.0mm kungaita sekusina basa, asi mumamiriyoni emayuniti, kunomiririra mazana ematani epurasitiki akachengetwa—zvichideredza zvakananga mari yezvinhu zvemutengi.

 

Kuderedza Nguva Yekutenderera: Nguva dzekutenderera nekukurumidza dzinoenzana nemari shoma pachikamu chimwe nechimwe. Nekugadzirisa kutonhora uye otomatiki, Ansix Tech inodzosera purofiti yekushanda zvakanaka kumutengi, ichipa mitengo inokwikwidzana iyo inoderedza mari yekugadzira mukati mekambani kune akawanda maOEM.

 

Mhedziso: Nhaka Yekuvimbika

Sezvo musika wemotokari itsva dzemagetsi uchienderera mberi nekukura kwadzo kusina kugadzikana, kudiwa kwezvinhu zvinochaja zvemhando yepamusoro uye zvakavimbika hakuna kumbonyanya kuipa. Ansix Tech inomira yakasiyana kwete semugadziri chete, asi semubatsiri wekugadzira anokwanisa kufamba nekubatana kwakaoma pakati peinjiniya yemagetsi, sainzi yezvinhu, uye kugadzirwa kwemagetsi akawanda.

 

Nemakore anopfuura makumi maviri nemasere eruzivo rwekugadzira, kambani iyi yafambira mberi zvakanyanya kupfuura zvekutanga zvekugadzira majekiseni. Yakagadzira ruzivo rwayo rwega nezvemaitiro chaiwo ethermoplastics dzinodzivirira moto pasi pesimba remagetsi ane simba guru; yave nehunyanzvi hwesimbi dzemapini dzinofanira kurarama makore gumi ekuchinjana nekukurumidza; uye yakagadzira nzira yekugadzira iyo inonyanya kukoshesa kurongeka kwekutumira pamwe nekurongeka kwehukuru.

 

Kune vatengi vari kuda kutanga kana kuwedzera nzira dzavo itsva dzekuchaja magetsi—ingava dzimba dzekugara dze3kW kana nzvimbo dzekutengesa dze200kW dzinokurumidza—Ansix Tech inopa zano rakaoma kufuratira: kudzikiswa kwemitengo yakaoma, vimbiso yekusimbisa kwakasimba, uye kuvimbika kunobva mumakumi emakore makumi matatu ebasa rakazvipira.

 

Mumujaho wekugadzirisa magetsi ekufambisa kwenyika, kukunda hakuzoendi kune avo vanongochaja nekukurumidza, asi kune avo vanobatanidza zvakavimbika. Kuburikidza nehunyanzvi hwayo hwepini yekuchaja nesoketi, Ansix Tech iri kuona kuti vatengi vayo vanobatanidzwa zvizere mune ramangwana iroro.

 

 

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neMugadziri weMapini ekuChaja neMasoketi e3kW–200kW New Energy Charging Guns, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO yedu, tumirai tsamba ku: stephen@ansixtech.com

 

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