Pombi yemvura isina mabhurashi yemagetsi yemotokari itsva
Pombi yemvura isina mabhurashi yemagetsi yemotokari itsva
Ansix Mainjiniya eTekinoroji Remangwana: Kuderedza Mari yeMapombi emvura emagetsi eNEV kuburikidza nePrecision Injection Molding
Mumakwikwi makuru ekufambisa magetsi pasi rose, chinhu chimwe nechimwe chinokosha. Kune vagadziri veNew Energy Vehicle (NEV), pombi yemvura isina mabhurashi yemagetsi inzvimbo yakakosha, ine basa rekutarisira tembiricha yebhatiri nemota nekushanda kwakanyarara uye kwakavimbika. Kushanda, kugara kwenguva refu, uye mutengo wepombi iyi zvinoenderana zvakanyanya nekunyatsorongeka kwezvikamu zvayo zvepurasitiki—nzvimbo iyo Ansix Tech yakazvigadzira sesimba guru. Nemakore anopfuura makumi maviri nemasere eruzivo rwekugadzira, kambani iri kushandisa mhinduro dzayo dzakabatana, dzekugadzira majekiseni kuti igadzirise matambudziko akaomarara einjiniya uku ichipa chimwe chezvakanakira zvinonyanya kutsvakwa muindasitiri yemotokari: kudzikiswa kwemitengo kwakakosha uye kunoenderera mberi.
Maitiro eAnsix Tech anopfuura kuwanikwa kwezvikamu zvechinyakare. Anosanganisira kubatana kweinjiniya kwakazara, kudzora cheni yese yemutengo kubva pasainzi yepolymer uye simulation yedhijitari kusvika pakugadzirwa kwakawanda uye kutumirwa nekukurumidza. Kune vagadziri veNEV, izvi zvinoshanduka kuita zvikamu zvisingavimbike chete kana paine kushushikana kwakanyanya kwekupisa uye makemikari asiwo zvakagadzirwa kubva pakutanga kuti zvive nyore kugadzira uye kushandisa mari zvakanaka. Nekutarisa pahungwaru hwezvinhu, kugona maitiro, uye kubatanidzwa kwehurongwa, Ansix Tech inopa mukana wekukwikwidza unoyerwa mumusika umo kumanikidzwa kwemari kwakawanda.
Purani Yakagadzirwa Kuti Ibudirire: Kufamba Kwebasa reUnyanzvi hweAnsix Tech
Rwendo rwekushandisa pombi yemvura yeNEV yakavimbika uye inodhura zvishoma kuAnsix Tech harutangi pafekitori, asi munzvimbo yedhijitari. Maitiro ekambani iyi inzira yekushanda yakarongeka uye ine miganhu yakagadzirirwa kubvisa marara nenjodzi pese painotenderera.
- Kusarudzwa Kwezvinhu Zvinotungamirirwa Nesainzi
Hwaro hwechikamu chipi nechipi chemotokari chinoshanda zvakanaka ndicho chinhu chayo. Mapombi emvura eNEV anoda mapolymer anogona kutsungirira kupisa kwakanyanya (kubva kuchinhu chinotonhodza chinopisa), anodzivirira kuora kwemakemikari kubva kuzvinhu zvinotonhodza, uye anoramba akagadzikana pasi pemutoro. Ansix Tech inobata kusarudzwa kwezvinhu senzira yeinjiniya, ichitora kubva mudhatabhesi rakakura remapolymer.
Kune mapombi ekuvaka uye ma impeller, ma nayiloni azere negirazi akadai sePA66-GF30 ndiwo akajairika, achipa kuenzana kwakanaka kwesimba, kuramba kupisa, uye mutengo. Kune mamwe mashandisirwo kana zvikamu zviri pedyo nemota yemagetsi, ma thermoplastic anoshanda zvakanyanya akadai sePolyphenylene Sulfide (PPS) kana Polyetheretherketone (PEEK) anogona kutsanangurwa nekuda kwekugadzikana kwawo kwenguva refu kwekupisa uye makemikari. Hunyanzvi hweAnsix Tech hunosanganisira kugadzira mafomura akagadzirwa-semuenzaniso, kugadzirisa zviri mukati mefiberglass kana kuwedzera zvimwe zvinhu-kugadzirisa zvivakwa zvakaita sesimba, kuramba kupera, kana kufambisa kupisa, kuve nechokwadi chekuti vatengi havambobhadhariri mashandiro ezvinhu akawandisa.
Tafura: Zvinhu Zvinokosha zvePurasitiki zveNEV Water Pombi Zvikamu
- Kuongorora Kuyerera Kwemadhijitari & Mould (DFM)
Simbi isati yachekwa, zvikamu zvayo zvinoongororwa zvakasimba. Mainjiniya eAnsix Tech anoshandisa ongororo yepamusoro yeDesign for Manufacturability (DFM) kuti vaongorore zvikamu zve geometry, vachikurudzira kugadziriswa kuti vave nechokwadi chekuti kugadzirwa kwakasimba uye kunodhura. Izvi zvinogona kusanganisira kugadzirisa ukobvu hwemadziro hwakafanana kudzivirira zviratidzo zvekunyura, kuwedzera maangle ekudhonza kuti zvive nyore kubvisa, kana kurerutsa ma geometries kudzivirira ma cores anodhura e side-action mu mold.
Panguva imwe chete, Mould Flow Analysis (MFA) inotevedzera Injection Process. Software inofanotaura kuti purasitiki yakasarudzwa ichazadza sei gomba remold, ichiratidza zvikanganiso zvinogona kuitika senge weld lines, air traps, kana nzvimbo dzine kupisa kwakanyanya. Chinhu chakakosha ndechekugadzirisa nzvimbo yegedhi—nzvimbo yekupinda yepurasitiki mugomba—uye marongerwo esystem yerunner kuti ive nechokwadi chekuti kuzadza kwakaringana. Iyi simulation yekutanga inoderedza nguva yekuvandudza ne30% uye ndiyo yekutanga nzira huru yekuchengetedza mari, ichidzivirira kugadzirisazve mold kunodhura uye kuyedza kugadzira.
- Kunyatsojeka Dhizaini yeFomu & Kugadzira
Chiumbwa ichi ndicho chinhu chikuru chinodiwa. Kune zvikamu zveNEV, Ansix Tech inogadzira zviumbwa zvine hurefu uye kushanda zvakanaka senheyo huru.
Simbi Yekuumba: Pakugadzirwa kwezvinhu zvakawanda zvinokwesha magirazi, simbi dzepamusoro dzakadai se2344 (dzakaenzana neH13) dzinosarudzwa nekuda kwekusimba kwadzo uye kuramba kuneta kwekupisa, zvichiita kuti hupenyu hwechiumbwa hugare mazana ezviuru zvemasekeji.
Sisitimu Yokutonhodza: Kusvika 80% yenguva yekutenderera inotonhodza. Ansix Tech inogadzira nzira dzepamusoro dzekutonhodza, kazhinji ichishandisa tekinoroji yekutonhodza yakafanana (uko nzira dzinotevera chikamu) kuti ibudise kupisa zvakaenzana. Izvi zvinogona kuderedza nguva yekutonhodza ne28-36%, zvichiwedzera zvakananga kugona kwekugadzira uye kuderedza mutengo pachikamu chimwe nechimwe.
Kuvhara & Kuburitsa: Masisitimu ekupisa anowanzo shandiswa kuderedza marara epurasitiki. Sisitimu yekuburitsa yakarongedzwa zvine hungwaru ine mapini akaiswa nemazvo uye kudhonza kwakakwana kuitira kuti zvikamu zvisakuvadzwe nguva dzese, zvichichengetedza mhando yakanaka.
- Kugadzira Jekiseni Rakagadziriswa & Kuvimbisa Hunhu
Chikamu chekugadzira ndipo panoonekwa kugona kweAnsix Tech kugadzira zvinhu zvinooneka. Vachishandisa michina ye servo-electric injection molding kuti vanyatsoona uye vashandise simba zvakanaka, mainjiniya vanoita nzira yesainzi yekugadzira. Maparamita ekuita zvinhu (kumhanya kwekuisa zvinhu, kumanikidzwa, tembiricha) anogadziriswa zvakanaka kuburikidza neDesign of Experiments (DOE) kuti vawane chiyero chakanaka pakati pemhando, nguva yekutenderera, uye kushandiswa kwesimba.
Hunhu hwakavakirwa mukuita uku. Masensa ekumanikidza ari muchimiro chemuchina anoongorora pfuti yega yega, achigadzira chigunwe chedhijitari. Kana pfuti ikatsauka, chikamu chacho chinogona kurambwa otomatiki. Izvi zvinotsigirwa neStatistical Process Control (SPC) yehukuru hwakakosha, zvichiita kuti mwero wekutanga upfuure pamusoro pe99% uye kuderedza mwero wekukanganisa kubva paavhareji yeindasitiri ye ~3% kusvika 0.5%. Kudzikira kukuru kwezvakaraswa nekugadzirisa patsva kunobatsira zvakananga kuderedza mutengo wese.
- Kurongedza Kwakarongeka & Kutumira Nekukurumidza
Ichiziva kuti kuvimbika kwecheni yekugovera kwakakosha, Ansix Tech yakabatanidza misimboti isina kusimba muzvikamu zvayo zvekupedzisira. Masisitimu ekurongedza otomatiki uye matekiniki eSingle-Minute Exchange of Die (SMED) anoderedza nguva yekuchinja michina ne60%, zvichiita kuti kushandiswa kwemidziyo kupfuure 85%. Zvikamu zvinoputirwa zvinoenderana nezvinodiwa nemutengi, kubva kumabhini makuru kusvika kumakiti akarongwa, zvichiita kuti zvisvike zvisina kukuvara uye zvagadzirira kuunganidzwa.
Injini Yekuderedza Mutengo: Nzira Yekuita Zvinhu Zvakasiyana-siyana
Kuzvipira kweAnsix Tech kuderedza mitengo yevatengi kwakarongeka, kwakanangana nechero chinongedzo chiri muketani yekugadzira. Hurongwa hwavo hunoita kuti pave nekuchengetedza kunoyerwa munzvimbo ina dzakakosha:
Tafura: Hurongwa hweKuderedza Mari hweAnsix Tech
Muenzaniso chaiwo wataurwa nekambani unosanganisira chirongwa chezvikamu zvemotokari apo dhizaini itsva yakatungamirirwa neDFM yakabatanidza zvikamu zvakawanda kuita geometry imwe chete inoumbwa, yakabvisa zvinosunga, uye yakagadzirisa ukobvu hwemadziro, zvichikonzera kuchengetedza kwe18% pachikamu chimwe nechimwe.
Kubatsira kweAnsix Tech: Kuvimbika uye Kubatana kweNEV Era
Nezvigadziko zvina zvekugadzira, michina inodarika 260 yekuisa jekiseni (kubva pa30 kusvika 2800 matani), uye zvitupa zvinosanganisira IATF 16949 (mota), ISO 13485 (yekurapa), uye ISO 14001 (yezvakatipoteredza), Ansix Tech yakagadzirirwa kugadzirwa kunokwanisika uye kwakavimbika. Chinangwa chavo, "Kuita Kuti Vatengi Vedu Vabudirire," chinoshandiswa kuburikidza nemuenzaniso weinjiniya.
Kune vagadziri veNEV vanogadzira pombi dzemvura dzisina mabhurashi, kudyidzana uku kunopa zvinotevera:
Nguva Yekukurumidza Kusvika Pamusika: Kugadzira maprototypes chaiwo uye mafambiro ebasa akabatanidzwa zvinogona kuderedza nguva yekuvandudza ne30-50%.
Mari Yose Inofungidzirwa, Yakaderera: Nzira yekuvandudza mitengo yakawanda inopa kuchengetedza kwakajeka uye kunochengetedza nguva dzose.
Kuderedza Njodzi: Kudzora kubva kumagumo kusvika kumagumo uye kusimbiswa kunotungamirirwa nekufananidzira kunoderedza zvakanyanya njodzi yekukundikana kwemunda muhurongwa hwakakosha hwekutarisira kupisa.
Mukupedzisa, sezvo indasitiri yeNEV ichifambira mberi, hondo yekushanda zvakanaka inopfuurira kupfuura bhatiri ichipinda mune ese masisitimu ekuwedzera. Ansix Tech inomira kwete semupi wezvikamu chete, asi semubatsiri weinjiniya wehurongwa anoshandisa sainzi yezvinhu zvakadzama, tekinoroji yedhijitari mbiri, uye kugona kwekugadzira kuti ipe kuvimbika kusingachinjiki uku ichideredza mutengo. Iyi pfungwa yekubatsira kwese ndiyo inoita kuti vagadziri veNEV vakwanise kusundira miganhu, vachivimba kuti zvikamu zvavo zvakakosha zvekutarisira kupisa zvakagadzirwa kuti zvishande zvakanaka, kugara kwenguva refu, uye kurarama zvakanaka mune zvemari.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita nepombi yemvura isina mabhurashi yemagetsi yeNew energy vehicle, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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