Impompo yamanzi engenabhrashi yombane yesithuthi esitsha samandla
Impompo yamanzi engenabhrashi yombane yesithuthi esitsha samandla
I-Ansix Iinjineli zeTekhnoloji kwikamva: Ukunciphisa iindleko zeempompo zamanzi zombane ze-NEV ngokusebenzisa i-Precision Injection Molding
Kumdyarho onzima wokufaka umbane kwezothutho lwehlabathi, yonke into ibalulekile. Kubavelisi beNew Energy Vehicle (NEV), ipompo yamanzi engenabhrashi yombane yinkqubo ebaluleke kakhulu, enoxanduva lokulawula amaqondo obushushu ebhetri kunye neemoto ngokusebenza kakuhle nangokungaguqukiyo. Ukusebenza, ukuqina, kunye neendleko zale pump zixhomekeke kakhulu ekuchanekeni kwezixhobo zayo zeplastiki—indawo apho i-Ansix Tech izimise khona njengamandla abalulekileyo. Ngaphezulu kweminyaka engama-28 yamava okuvelisa, inkampani isebenzisa izisombululo zayo ezidibeneyo, zokubumba inaliti enye ukusombulula imingeni yobunjineli enzima ngelixa inika enye yeenzuzo ezifunwa kakhulu kushishino lweemoto: ukunciphisa iindleko okubalulekileyo nokuzinzileyo.
Indlela ye-Ansix Tech idlula ukunikezelwa kwezixhobo zemveli. Imele ubudlelwane bobunjineli obupheleleyo, obulawula lonke uthotho lwexabiso ukusuka kwisayensi yepolymer kunye nokulinganisa kwedijithali ukuya kwimveliso ephezulu kunye nokuhanjiswa ngokukhawuleza. Kubenzi be-NEV, oku kuguqulelwa kwizixhobo ezingathembekanga kuphela phantsi koxinzelelo oluphezulu lobushushu kunye neekhemikhali kodwa zakhiwe kwasekuqaleni ukuze zibe nokuveliswa okufanelekileyo kunye nokusebenza kakuhle kweendleko. Ngokugxila kubukrelekrele bezinto eziphathekayo, ubuchule benkqubo, kunye nokuhlanganiswa kwenkqubo, i-Ansix Tech ibonelela ngomda wokhuphiswano olinganisekayo kwimarike apho uxinzelelo lwemali luphezulu kakhulu.
Isicwangciso-nkqubo Esenzelwe Impumelelo: Ukuhamba Komsebenzi Wezobuchwepheshe be-Ansix Tech
Uhambo lwecandelo lempompo yamanzi ye-NEV elithembekileyo nelingabizi kakhulu kwi-Ansix Tech aluqali kumgangatho wefektri, kodwa luqala kwicandelo ledijithali. Inkqubo yenkampani yindlela yokusebenza ecwangcisiweyo, evaliweyo, eyenzelwe ukususa inkunkuma kunye nomngcipheko kuyo yonke indawo.
- Ukhetho lwezinto eziqhutywa yiSayensi
Isiseko sayo nayiphi na inxalenye yemoto esebenza kakuhle zizinto zayo. Iimpompo zamanzi ze-NEV zifuna iipolymers ezinokumelana nobushushu obuphezulu rhoqo (ezivela kwi-coolant eshushu), zixhathise ukubola kweekhemikhali ezivela kwi-coolants, kwaye zigcine uzinzo olulinganayo phantsi komthwalo. I-Ansix Tech ithatha ukukhethwa kwezinto njengesifundo sobunjineli esinobuchule, ithatha kwisiseko sedatha esibanzi seepolymers.
Kwiindawo zokufaka iipompo kunye nee-impellers zesakhiwo, ii-nylon ezizaliswe yiglasi ezifana ne-PA66-GF30 zizinto ezikhethwayo eziqhelekileyo, ezibonelela ngokulinganisela okugqwesileyo kwamandla, ukumelana nobushushu, kunye neendleko. Kwizicelo okanye izinto ezifuna amandla ngakumbi kufutshane nemoto yombane, ii-thermoplastics ezisebenzayo eziphezulu ezifana nePolyphenylene Sulfide (PPS) okanye iPolyetheretherketone (PEEK) zinokuchazwa ngenxa yokuzinza kwazo okuphezulu kobushushu kunye neekhemikhali ixesha elide. Ubuchule be-Ansix Tech buquka ukwenza iifomyula ezenziwe ngokwezifiso—umzekelo, ukulungisa umxholo we-fiberglass okanye ukongeza izongezo ezikhethekileyo—ukulungelelanisa iipropati ezifana namandla, ukumelana nokuguguleka, okanye ukuqhuba ubushushu, ukuqinisekisa ukuba abathengi abahlawuli ngokusebenza kwezinto ezichazwe ngokugqithisileyo.
Itheyibhile: Izinto zePlastiki eziphambili zeNEV Water Pump Components
- Uhlalutyo lweDijithali lwePrototyping kunye neMold Flow (DFM)
Ngaphambi kokuba intsimbi isikwe, izinto ziyavavanywa ngokungqongqo. Iinjineli ze-Ansix Tech zisebenzisa uhlalutyo oluphambili lwe-Design for Manufacturability (DFM) ukuze zihlolisise i-geometry yenxalenye, zicebisa utshintsho ukuqinisekisa imveliso eqinileyo nengabizi kakhulu. Oku kunokuquka ukuphucula ubukhulu bodonga obufanayo ukuthintela iimpawu zokusinki, ukongeza ii-engile zedrafti ukuze kube lula ukukhupha, okanye ukwenza lula i-geometries ukuze kuthintelwe ii-cores ezibizayo ze-side-action kwi-mold.
Kwangaxeshanye, uHlalutyo lokuHamba kweMold (MFA) lulinganisa I-Injection Proi-cess. Isoftware iqikelela indlela iplastiki ekhethiweyo eza kuzalisa ngayo umngxuma wesikhunta, ichonge iziphene ezinokubakho ezifana nemigca ye-weld, imigibe yomoya, okanye iindawo ezinobushushu obugqithisileyo. Isiphumo esibalulekileyo kukwenza ngcono indawo yesango—indawo yokungena kweplastiki kumngxuma—kunye noyilo lwenkqubo yomgijimi ukuqinisekisa ukuzaliswa ngokulinganayo. Olu vavanyo oluphambili lunciphisa ixesha lophuhliso ngama-30% kwaye lulolona sixhobo sokuqala sokonga iindleko, sithintela ukuphinda kusetyenziswe umngxuma obizayo kunye nezilingo zemveliso.
- Uchaneko Uyilo lweMold kunye noMveliso
Isikhunta yeyona nto iphambili kule nkqubo. Kwizinto ze-NEV, i-Ansix Tech iyila iisikhunta ezinobude obude kunye nokusebenza kakuhle njengemigaqo ephambili.
Intsimbi Yomngundo: Kwimveliso ephezulu yezinto ezizaliswe yiglasi erhabaxa, iintsimbi zexabiso eliphezulu ezifana ne-2344 (ezilingana ne-H13) zikhethwa ngenxa yokuqina kwazo kunye nokumelana nokudinwa kobushushu, ukuqinisekisa ukuba ubomi bomngundo buhlala amakhulu amawaka emijikelo.
Inkqubo Yokupholisa: Ukuya kuthi ga kwi-80% yexesha lomjikelo liyaphola. I-Ansix Tech iyila imijelo yokupholisa ephucukileyo, idla ngokusebenzisa iteknoloji yokupholisa ehambelanayo (apho imijelo ilandela umda wenxalenye) ukuze ikhuphe ubushushu ngokulinganayo. Oku kunokunciphisa ixesha lokupholisa ngama-28-36%, kunyuse ngokuthe ngqo amandla emveliso kwaye kunciphise iindleko ngenxalenye nganye.
Ukuvala kunye nokuKhupha: Iinkqubo ze-Hot runner zihlala zisetyenziselwa ukunciphisa inkunkuma yeplastiki. Inkqubo yokukhupha yenziwe ngobuchule obucokisekileyo ngeepini ezibekwe ngokuchanekileyo kunye nomthamo owaneleyo ukuqinisekisa ukukhululwa kwenxalenye engenamonakalo kuyo yonke imijikelo, ukugcina umgangatho uhambelana.
- Ukulungiswa kweSitofu kunye noQinisekiso loMgangatho
Isigaba semveliso kulapho ubuchule benkqubo ye-Ansix Tech buzisa khona iziphumo ezibonakalayo. Besebenzisa oomatshini bokubumba injection ye-servo-electric ukuze basebenzise ngokuchanekileyo nangokusebenza kakuhle kwamandla, iingcali zenza indlela yokubumba yesayensi. Iiparameter zenkqubo (isantya sokujova, uxinzelelo, amaqondo obushushu) zilungiswa kakuhle nge-Design of Experiments (DOE) ukuze kufunyanwe ibhalansi efanelekileyo phakathi komgangatho, ixesha lomjikelo, kunye nokusetyenziswa kwamandla.
Umgangatho wakhelwe kule nkqubo. Izinzwa zoxinzelelo ezingaphakathi kwi-mold cavity zijonga yonke into efotweyo, zenze umfanekiso weminwe wedijithali. Ukuba ifotwe liphambuka, inxalenye ingalahlwa ngokuzenzekelayo. Oku kuxhaswa yiStatistical Process Control (SPC) kwiimilinganiselo eziphambili, okuqhuba amazinga okuphumelela kokuqala ngaphezulu kwe-99% kunye nokunciphisa amazinga okusilela ukusuka kumyinge weshishini we-~3% ukuya kwi-0.5%. Oku kuncipha okukhulu kwi-scrap kunye nokulungiswa kwakhona kunegalelo ngqo ekunciphiseni iindleko zizonke.
- Ukupakishwa okuLungelelanisiweyo kunye nokuhanjiswa ngokukhawuleza
Ngokuqonda ukuba ukuthembeka kwekhonkco lokubonelela kubaluleke kakhulu, i-Ansix Tech idibanise imigaqo engathathi cala kwizigaba zayo zokugqibela. Iinkqubo zokupakisha ezizenzekelayo kunye neendlela zeSingle-Minute Exchange of Die (SMED) zinciphisa ixesha lokutshintsha komatshini ngama-60%, nto leyo ephucula ukusetyenziswa kwezixhobo ukuya kuthi ga kwi-85%. Izixhobo zipakishwa ngokweemfuno zomthengi, ukusuka kwiibhini ezinkulu ukuya kwiikhithi ezilandelelanayo, ukuqinisekisa ukuba zifika zingenamonakalo kwaye zilungele ukuhlanganiswa.
Injini Yokunciphisa Iindleko: Icebo Elinamacala Amaninzi
Ukuzibophelela kwe-Ansix Tech ekunciphiseni iindleko zabathengi kucwangcisiwe, kujoliswe kuyo yonke ikhonkco kwikhonkco lokuvelisa. Inkqubo yabo ivelisa ukonga okunokulinganiswa kwiindawo ezine eziphambili:
Itheyibhile: Isakhelo sokunciphisa iindleko se-Ansix Tech
Umzekelo ocacileyo ocatshulwe yinkampani ubandakanya iprojekthi yecandelo leemoto apho uyilo olutsha olukhokelwa yi-DFM ludibanise iindawo ezininzi kwi-geometry enye enokubumbeka, kwasuswa izibophelelo, kwaza kwalungiswa ubukhulu bodonga, nto leyo eyabangela ukonga kwe-18% ngenxalenye nganye.
Inzuzo ye-Ansix Tech: Ukuthembeka kunye neNtsebenziswano kwixesha le-NEV
Ngeziseko ezine zemveliso, oomatshini bokubumba injection abangaphezu kwama-260 (ukusuka kwiitoni ezingama-30 ukuya kuma-2800), kunye neziqinisekiso eziquka i-IATF 16949 (iimoto), i-ISO 13485 (yezonyango), kunye ne-ISO 14001 (yendalo), i-Ansix Tech yakhelwe imveliso enokulinganiswa nethembekileyo. Injongo yabo, "Yenza Abathengi Bethu Baphumelele," isebenza ngemodeli yobunjineli obudibeneyo.
Kubavelisi be-NEV abaphuhlisa iimpompo zamanzi ezingenamabhrashi zombane, olu budlelwane lubonelela:
Ixesha Elikhawulezileyo Lokuya Kwimarike: Ukwenziwa kweeprototypes ezibonakalayo kunye nomsebenzi odibeneyo kunokunciphisa ixesha lophuhliso nge-30-50%.
Ixabiso Elipheleleyo Eliqikelelweyo, Eliphantsi: Indlela yobunjineli beendleko eneenkcukacha ezininzi ibonelela ngokonga okucacileyo nokuzinzileyo.
Ukunciphisa Umngcipheko: Ulawulo oluvela ekupheleni ukuya ekupheleni kunye nokuqinisekiswa okuqhutywa kukulinganisa kunciphisa kakhulu umngcipheko wokusilela kwentsimi kwinkqubo ebalulekileyo yolawulo lobushushu.
Ukuqukumbela, njengoko imboni ye-NEV itshintsha, idabi lokusebenza kakuhle lidlulela ngaphaya kwebhetri ukuya kuzo zonke iinkqubo ezincedisayo. I-Ansix Tech izibeka kungekhona nje njengomthengisi wezinto, kodwa njengeqabane lobunjineli elisebenzisa isayensi yezinto ezinzulu, ubuchwepheshe obuphindwe kabini bedijithali, kunye nokugqwesa kwemveliso ukuze kunikezelwe ukuthembeka okungagungqiyo ngelixa kunciphisa iindleko ngokucwangcisiweyo. Esi siphakamiso sexabiso elipheleleyo yiso esinika amandla abavelisi be-NEV ukuba batyhale imida, beqinisekile ukuba izinto zabo ezibalulekileyo zolawulo lobushushu zenzelwe ukusebenza, ukuqina, kunye nokuphila kakuhle kwezoqoqosho.
I-Ansix Tech Co Ltd
Ukuba unezicwangciso ezinxulumene nepompo yamanzi engenamabhrashi yombane yesithuthi samandla amatsha, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane iiodolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye unxibelelane ne-CTO yethu, ngeposi: stephen@ansixtech.com
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