Pompo ea metsi ea motlakase e se nang borashe ea koloi e ncha
Pompo ea metsi ea motlakase e se nang borashe ea koloi e ncha
Ansix Baenjiniere ba Theknoloji Bokamoso: Ho Fokotsa Litšenyehelo tsa Lipompo tsa Metsi tsa Motlakase tsa NEV ka ho Hlophisa ka Ente e Nepahetseng
Peisong e boima ea ho kenya motlakase lipalangoang tsa lefats'e ka bophara, karolo e 'ngoe le e 'ngoe ea bohlokoa. Bakeng sa bahlahisi ba New Energy Vehicle (NEV), pompo ea metsi ea motlakase e se nang borashe ke sistimi ea bohlokoa, e ikarabellang bakeng sa ho laola mocheso oa betri le enjene ka katleho e khutsitseng le e tšepahalang. Tshebetso, ho tšoarella, le litšenyehelo tsa pompo ena li itšetlehile haholo ka ho nepahala ha likarolo tsa eona tsa polasetiki—e leng sebaka seo Ansix Tech e iketselitseng sona e le matla a bohlokoa. Ka boiphihlelo ba lilemo tse fetang 28 ba tlhahiso, k'hamphani e sebelisa litharollo tsa eona tse kopaneng tsa ho bopa ente ea hang-hang ho rarolla liphephetso tse rarahaneng tsa boenjiniere ha e ntse e fana ka e 'ngoe ea melemo e batloang haholo indastering ea likoloi: phokotso ea bohlokoa le e tsitsitseng ea litšenyehelo.
Mokhoa oa Ansix Tech o feta phepelo ea likarolo tsa setso. O kenyelletsa tšebelisano-'moho ea boenjiniere bo akaretsang, e laolang ketane eohle ea boleng ho tloha saenseng ea polymer le ketsiso ea dijithale ho ea tlhahisong ea bongata bo phahameng le phano e potlakileng. Bakeng sa baetsi ba NEV, sena se fetoha likarolo tse sa tšepahaleng feela tlas'a khatello e feteletseng ea mocheso le lik'hemik'hale empa hape li entsoe ho tloha qalong bakeng sa tlhahiso e ntle ka ho fetisisa le ho boloka litšenyehelo hantle. Ka ho tsepamisa maikutlo bohlaleng ba lintho tse bonahalang, tsebo ea ts'ebetso, le kopanyo ea tsamaiso, Ansix Tech e fana ka monyetla oa tlholisano o ka lekanngoang 'marakeng moo khatello ea phaello e leng kholo haholo.
Moralo o Entsoeng bakeng sa Katleho: Mosebetsi oa Theknoloji oa Ansix Tech
Leeto la karolo e tšepahalang, e ntlafalitsoeng ea pompo ea metsi ea NEV ho Ansix Tech ha le qale fekthering, empa le qala lefapheng la dijithale. Ts'ebetso ea k'hamphani ke mokhoa o hlophisitsoeng o laoloang ke mekhahlelo, o etselitsoeng ho felisa litšila le likotsi nako le nako.
- Khetho ea Lintho tse Laoloang ke Saense
Motheo oa karolo efe kapa efe ea likoloi e sebetsang hantle ke thepa ea eona. Lipompo tsa metsi tsa NEV li hloka li-polymer tse ka mamellang ho pepesehela mocheso o phahameng khafetsa (ho tsoa ho sehatsetsing se chesang), li hanela ho senyeha ha lik'hemik'hale ho tsoa ho li-cooler, 'me li boloka botsitso ba boholo tlas'a mojaro. Ansix Tech e nka khetho ea thepa e le thuto ea boenjiniere ea maano, e sebelisa database e pharaletseng ea li-polymer.
Bakeng sa matlo a pompo le li-impeller tsa sebopeho, li-nylon tse tletseng khalase tse kang PA66-GF30 ke likhetho tse tloaelehileng, tse fanang ka tekano e ntle ea matla, khanyetso ea mocheso le litšenyehelo. Bakeng sa lits'ebetso tse boima haholo kapa likarolo tse haufi le enjene ea motlakase, li-thermoplastic tse sebetsang hantle tse kang Polyphenylene Sulfide (PPS) kapa Polyetheretherketone (PEEK) li ka hlalosoa bakeng sa botsitso ba tsona bo phahameng ba mocheso le lik'hemik'hale ba nako e telele. Botsebi ba Ansix Tech bo kenyelletsa ho theha mekhoa e ikhethileng - mohlala, ho fetola litaba tsa fiberglass kapa ho eketsa litlatsetso tse khethehileng - ho etsa thepa e ikhethileng joalo ka matla, khanyetso ea ho tsofala, kapa conductivity ea mocheso, ho netefatsa hore bareki ha ba lefe bakeng sa ts'ebetso e boletsoeng ho feta tekano ea thepa.
Tafole: Lisebelisoa tsa Bohlokoa tsa Plastiki bakeng sa Likarolo tsa Pompo ea Metsi ea NEV
- Tlhahlobo ea Dijithale ea Prototyping le Hlobo ea Phallo (DFM)
Pele tšepe efe kapa efe e sehoa, likarolo li feta netefatsong e matla ea sebele. Baenjiniere ba Ansix Tech ba sebelisa tlhahlobo e tsoetseng pele ea Design for Manufacturability (DFM) ho hlahloba geometry ea likarolo, ba khothaletsa liphetoho ho netefatsa tlhahiso e matla le e theko e tlaase. Sena se ka kenyelletsa ho ntlafatsa botenya ba lebota bo lekanang ho thibela matšoao a sinki, ho eketsa likhutlo tsa ho phunya bakeng sa ho ntša habonolo, kapa ho nolofatsa geometri ho qoba li-cores tse turang tsa lehlakore hlobo.
Ka nako e ts'oanang, Tlhahlobo ea Phallo ea Mobu (MFA) e etsisa Setsebi sa ho Entacess. Software e bolela esale pele hore na polasetiki e khethiloeng e tla tlatsa hlobo joang, e khetholla liphoso tse ka bang teng joalo ka lithapo tsa weld, maraba a moea, kapa libaka tse nang le mocheso o feteletseng oa shear. Sephetho sa bohlokoa ke ntlafatso ea sebaka sa heke—ntlha ea ho kena ha polasetiki ka har'a eona—le moralo oa sistimi ea runner ho netefatsa ho tlatsa ho leka-lekaneng. Ketsiso ena ea pele e fokotsa nako ea nts'etsopele ka 30% 'me ke lever ea pele e kholo ea ho boloka litšenyehelo, e thibelang ho lokisa hlobo hape le liteko tsa tlhahiso tse turang.
- Ho nepahala Moralo oa Hlobo le Tlhahiso
Sebopeho ke pelo ea ts'ebetso. Bakeng sa likarolo tsa NEV, Ansix Tech e rala mefuta e nang le nako e telele le bokhoni e le melao-motheo ea mantlha.
Tšepe ea Hlobo: Bakeng sa tlhahiso e phahameng ea thepa e tletseng khalase e khorofo, litšepe tsa boleng bo holimo tse kang 2344 (tse lekanang le H13) lia khethoa ka lebaka la ho tiea ha tsona le ho hanyetsa mokhathala oa mocheso, ho netefatsa hore bophelo ba hlobo bo nka lipotoloho tse makholo a likete.
Sistimi ea ho Pholisa: Ho fihlela ho 80% ea nako ea potoloho e pholisa. Ansix Tech e rala likanale tse tsoetseng pele tsa ho pholisa, hangata e sebelisa theknoloji ea ho pholisa e lumellanang (moo likanale li latelang sebopeho sa karolo) ho ntša mocheso ka ho lekana. Sena se ka fokotsa nako ea ho pholisa ka 28-36%, sa eketsa ka ho toba bokhoni ba tlhahiso le ho fokotsa litšenyehelo ka karolo.
Ho ntsha le ho ntsha: Ditsamaiso tsa ho ntsha metsi tse chesang hangata di sebediswa ho fokotsa ditshila tsa polasetiki. Sistimi ya ho ntsha metsi e entswe ka hloko ka dipini tse behilweng hantle le ho ntsha metsi ka nepo ho netefatsa hore karolo ha e senyehe ka ho ntsha metsi potolohong e nngwe le e nngwe, ho boloka boleng bo tsitsitseng.
- Ho Hlophisa le ho Tiisa Boleng bo Hlophisitsoeng ba Ente
Mokhahlelo oa tlhahiso ke moo tsebo ea ts'ebetso ea Ansix Tech e fanang ka liphetho tse bonahalang. Ba sebelisa mechini ea ho etsa ente ea servo-electric bakeng sa ho nepahala le ho sebetsa hantle ha matla, litsebi li sebelisa mokhoa oa saense oa ho etsa ente. Litekanyetso tsa ts'ebetso (lebelo la ente, khatello, mocheso) li lokisoa hantle ka Design of Experiments (DOE) ho fumana tekano e ntle lipakeng tsa boleng, nako ea potoloho le tšebeliso ea matla.
Boleng bo kentswe tshebetsong. Disensor tsa kgatello ya cavity tse ka hare ho hlobo di lekola foto e nngwe le e nngwe, di etsa monwana wa dijithale. Haeba foto e kheloha, karolo e ka hanelwa ka boiketsetso. Sena se tshehetswa ke Taolo ya Tsamaiso ya Dipalopalo (SPC) bakeng sa dibopeho tsa bohlokwa, se kganna ditekanyo tsa tlhahiso ya pele ho feta 99% le ho fokotsa ditekanyo tsa diphoso ho tloha karolelanong ya indasteri ya ~3% ho isa ho 0.5%. Phokotso ena e kgolo ya dikgwerekgwere le ho hlophiswa botjha ke seabo se tobileng ho theoleng ditjeo tsohle.
- Sephutheloana se Lokisitsoeng le Phano e Potlakileng
Ka ho utloisisa hore botšepehi ba ketane ea phepelo ke ba bohlokoa, Ansix Tech e kenyelelitse melao-motheo e sa senyeheng mehatong ea eona ea ho qetela. Mekhoa ea ho paka e iketsahalletseng le mekhoa ea ho fapanyetsana ha Die ka metsotso e le 'ngoe (SMED) e fokotsa nako ea ho fetola mochini ka 60%, e ntlafatsa tšebeliso ea lisebelisoa ho feta 85%. Likarolo li pakoa ho latela litlhoko tse ikhethileng tsa moreki, ho tloha lijaneng tsa polokelo ea thepa e ngata ho ea ho li-kit tse latellanang, ho netefatsa hore li fihla li se na tšenyo 'me li loketse ho kopanngoa.
Enjene ea Phokotso ea Litšenyehelo: Leano la Mahlakore a Mangata
Boitlamo ba Ansix Tech ba ho fokotsa litšenyehelo tsa bareki bo hlophisehile, bo shebane le sehokelo se seng le se seng ka har'a ketane ea tlhahiso. Moralo oa bona o hlahisa poloko e ka lekanngoang libakeng tse 'ne tsa bohlokoa:
Tafole: Moralo oa Phokotso ea Litšenyehelo oa Ansix Tech
Mohlala o tiileng o qotsitsoeng ke khamphani o kenyelletsa projeke ea likarolo tsa likoloi moo moralo o mocha o tataisoang ke DFM o kopantseng likarolo tse ngata hore e be jiometri e le 'ngoe e ka bōptjoang, oa tlosa li-fasteners, le botenya ba lebota bo ntlafalitsoeng, e leng se ileng sa fella ka poloko ea 18% ka karolo.
Molemo oa Theknoloji ea Ansix: Tšepo le Tšebelisano-'moho bakeng sa Nako ea NEV
Ka metheo e mene ea tlhahiso, mechine e fetang 260 ea ho etsa li-enjection (ho tloha ho lithane tse 30 ho isa ho tse 2800), le mangolo a netefatso ho kenyeletsoa IATF 16949 (likoloi), ISO 13485 (tsa bongaka), le ISO 14001 (tsa tikoloho), Ansix Tech e hahiloe bakeng sa tlhahiso e ka atolosoang le e tšepahalang. Sepheo sa bona, "Etsa Hore Bareki ba Rona ba Atlehe," se sebetsa ka mohlala oa boenjiniere bo kopanetsoeng.
Bakeng sa bahlahisi ba NEV ba hlahisang lipompo tsa metsi tsa motlakase tse se nang borashe, tšebelisano ena e fana ka:
Nako e Potlakileng ea ho ea 'Marakeng: Ho etsa li-prototyping tsa sebele le mosebetsi o kopaneng ho ka fokotsa nako ea nts'etsopele ka 30-50%.
Litšenyehelo tsohle tse ka boleloang esale pele, tse tlase: Mokhoa oa boenjiniere ba litšenyehelo o nang le mahlakore a mangata o fana ka poloko e totobetseng le e tšoarellang.
Phokotso ea Likotsi: Taolo ea ho tloha qalong ho isa qetellong le netefatso e tsamaisoang ke ketsiso li fokotsa kotsi ea ho hloleha ha tšimo tsamaisong ea bohlokoa ea taolo ea mocheso.
Qetellong, ha indasteri ea NEV e ntse e fetoha, ntoa ea bokhoni e fetela ka nģ'ane ho betri ho ea tsamaisong e 'ngoe le e 'ngoe e thusang. Ansix Tech e ipeha boemong ba ho se fane feela ka likarolo, empa e le molekane oa boenjiniere ba maano ea sebelisang saense e tebileng ea thepa, theknoloji ea dijithale e habeli, le bokhabane ba tlhahiso ho fana ka ts'epo e sa sekisetseng ha ka nako e ts'oanang e theola litšenyehelo ka mokhoa o hlophisehileng. Tlhahiso ena ea boleng bo felletseng ke eona e matlafatsang baetsi ba NEV ho sutumelletsa meeli, ba kholisehile hore likarolo tsa bona tsa bohlokoa tsa taolo ea mocheso li entsoe bakeng sa ts'ebetso, ho tšoarella le ho phela hantle moruong.
Ansix Tech Co Ltd.
Haeba o na le merero efe kapa efe e amanang le pompo ea metsi ea motlakase ea koloi e ncha e se nang borashe, o ka ikopanya le rona neng kapa neng. Re tla fetola mehopolo ea hau hore e be 'nete, re u lumelle ho phethahatsa litoro tsa hau, 'me re fumane liodara tse kholo' marakeng. Tlhahisoleseling ea rona ea ho ikopanya ke info@ansixtech.com. Kapa ikopanye le CTO ea rona, romella lengolo-tsoibila ho: stephen@ansixtech.com
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