Kapu yeguruva inoonekera yePC yekuchenesa vacuum
Kapu yeguruva inoonekera yePC yekuchenesa vacuum
Kujeka kweUinjiniya: Mukati Ansix Kuvandudzwa kweMukombe weDust Cup weTransparent
Munyika yekugadzira midziyo yemagetsi, kapu yeguruva haisi chinhu chiri nyore kungova mudziyo—inoratidza mashandiro ayo, chiyero chemhando yepamusoro, uye chimwe chezvinhu zvepurasitiki zvinoda tekinoroji kuti zvigadzirwe nemazvo. Ansix Tech yakakunda dambudziko iri kuburikidza nekubatanidza sainzi yezvinhu, mainjiniya ekugadzira zvinhu nemazvo, uye kugadzirisa zvinhu nekuchenjera.
Mumakwikwi ekugadzira midziyo yemumba, kapu yeguruva inopenya yashanduka kubva pakuva mudziyo unoshanda kuita chinhu chakakosha chekugadzira uye ruzivo rwevashandisi vema vacuum cleaners emazuva ano. Sezvo vatengi vachida mashandiro uye runako, kumanikidzwa kuri kuwedzera kuvagadziri kuti vape zvinhu zvakajeka, zvinogara kwenguva refu, uye zvisingadhuri.
Ansix Tech, kambani inotungamira mukugadzira zvinhu nemazvo, yakavandudza hunyanzvi nesainzi yekugadzira makapu eguruva anoonekera epolycarbonate (PC). Maitiro akakwana ekambani iyi—kubva pakusarudza zvinhu zvine mwero wemamorekuru kusvika pakugadzirisa maitiro anotungamirwa neAI—anoratidza kuti mainjiniya akatarisana anogona sei kusimudzira mhando uye kuderedza zvakanyanya mari yekugadzira kune vanobatana muindasitiri yese.
Nheyo: Kugadzira Mazano uye Sainzi Yezvinhu
Rwendo rwekapu yeguruva yakakwana runotangira kare kare purasitiki yakanyungudutswa isati yabata chiumbwa. Kune Ansix Tech, maitiro aya anotanga nepfungwa yeKugadzira Kwekugadzira (DFM), uko zvinodiwa pakushandisa zvinoenzaniswa nezvinodiwa pakugadzira kubva pamifananidzo yekutanga.
Kugadzira CAD modelling yepamusoro kunobvumira mainjiniya kutevedzera mashandiro echikamu ichi pasi pekumanikidzwa chaiko, zvichiita kuti chimiro chayo che cylindrical chigone kumira kurova nekumanikidzwa kwemukati pasina kukanganisa kujeka kwayo kwakanaka. Iyi prototype yedhijitari inoongororwa kuti ione ukobvu hwemadziro hwakafanana, nzvimbo dzakakwana dzegedhi, uye kushanduka kwakapfava kunodzivirira kukanganisa kuona—chinhu chakakosha kune zvikamu zvakajeka uko kujeka kwakakosha.
Kusarudzwa kwezvinhu ndiko kunonyanya kukosha muchikamu chino. Kunyange zvazvo paine mapolymer akawanda akajeka, sarudzo yemakapu eguruva emhando yepamusoro inoderera kusvika pakukwikwidzana pakati peABS inopenya nepolycarbonate (PC). ABS inopa mukana wemutengo unonzwisisika uye inowanikwa mumamodheru anongwarira bhajeti. Zvisinei, kune maapplication anoda kushanda kwepamusoro, PC ndiyo shasha isingatarisirwi.
Kubudirira kwePC kunoonekwa muhunhu hwayo. Ine simba rekufambisa chiedza rinowanzo pfuura 90%, richikwikwidzana neacrylic (PMMA) uye rinodarika mamwe mapurasitiki akawanda einjiniya. Chinonyanya kukosha ndechekuti, tembiricha yayo yekupisa inosvika 130°C kusvika 143°C, zvichiita kuti kapu yeguruva isatenderere kana yaiswa mumhepo inodziya inobva mumota ye vacuum.
Uyezve, PC ine simba risingakuvadzi uye kuomarara pamusoro, zvichiita kuti irambe yakasimba pakukwenya nekutsvedza zvinogona kukurumidza kufukidza chinhu chisina kusimba. Kugara kwenguva refu uku kwakakosha kune chikamu chinowanzo gadziriswa, kubviswa, uye kucheneswa nevashandisi vekupedzisira. Tafura inotevera inoenzanisa hunhu hukuru hwezvinhu izvi zvikuru:
Mwoyo weKugadzira: Mould Yakanyatsonaka Uinjiniya
Chiumbwa ichi ndicho chifananidzo chaicho chechigadzirwa chekupedzisira, uye kana chiri chikamu chakaoma uye chakajeka che cylindrical, dhizaini yacho nekuvakwa kwacho mabasa ehunyanzvi hwekugadzira nemazvo. Kugadzira chiumbwa ichi kweAnsix Tech inzira yakanyatsogadzirwa yakagadzirirwa kudzivirira matambudziko ekugadzira uye kugadzirisa kushanda zvakanaka. Kushanda kwacho inzira ine matanho akawanda inoita kuti chive chakarurama kubva papfungwa kusvika pakushandisa maturusi apera:
Dhizaini yeCAD ye3D: Kugadzira kwakanyatsotsanangurwa kwechinhu chega chega chiri pakati, gomba, uye chinofamba.
DFM & Flow Simulation: Kuongorora kwechokwadi kuti ufanotaura nekugadzirisa matambudziko ekuzadza nekutonhodza.
Kugadzira CNC: Kugadzira kwakanyatsogadzirwa Zvigadziko zveMould uye maburi epakati akagadzirwa nemabhuroko esimbi.
EDM (Machine yemagetsi inoburitsa zvinhu): Kugadzira zvinhu zvakaoma uye magadzirirwo azvo.
Kupukuta & Kugadzira: Kuwana magumo epamusoro egirazi pamadziro emukati uye kuunganidza zvikamu zvese.
Kuedza & Kusimbisa: Kuyedzwa kwechinyorwa chekutanga uye kugadzirisa.
Chinhu chikuru chekuvandudzwa kweAnsix Tech kwekugadzira mold, sezvinoratidzwa mumapatenti eindasitiri, kubatanidzwa kwezvivakwa zvine hungwaru zvinochengetedza zvinhu. Mold iyi ine zvinhu zvakakosha zvakaita se "local thinning cores" uye "reinforcement rib thinning cores," izvo zvinonyatso shandiswa panguva yekuisa jekiseni. Macore aya anoderedza ukobvu hwemadziro munzvimbo dzisina kukosha dzechikamu - senge dzimwe mbabvu dzechimiro - pasina kukanganisa simba kana mashandiro eguruva rekapu.
Mugumisiro wacho kudzikiswa kukuru kwehuremu hwechikamu uye kushandiswa kwezvinhu, chiyero chakananga uye chine simba chekuchengetedza mari chakagadzirwa muchigadzirwa chacho. Pfungwa iyi inosvika kune masisitimu anoshanda emould. Kurongeka kwenzira yekutonhodza kunogadziriswa uchishandisa software yekuongorora kupisa kuti ive nechokwadi chekubviswa kwekupisa nekukurumidza uye kwakafanana, izvo zvakakosha pakudzora nguva yekutenderera uye kudzivirira mavanga ekunyura kana kudonha muchikamu chakajeka.
Sisitimu yekuvharira mageti yakagadzirirwa kuisa PC yakanyungudutswa mugomba iri nenzira inodzorwa, ine laminar kudzivirira kuyerera kwemhepo kunooneka kana misungo yemhepo. Panguva iyi, sisitimu yekuburitsa mvura yakagadzirwa zvakanaka, inowanzo shandisa stripper plate kana mapini akawanda madiki, inoita kuti chikamu chikuru, checylindrical chibudiswe kubva mumold zvakanaka uye pasina zviratidzo zvekumanikidzwa zvinogona kukonzera kutsemuka kwePC yakaoma.
Kugona Maitiro Ekuita: Kugadzira Jekiseni Uye Kugadzirisa
Kana chakuvhuvhu chapera, chinangwa chinoshanduka kuenda kusayenzi inoshanduka yemaitiro ekuumba majekiseni. Kuumba PC inopenya kune matambudziko akasiyana: kunyunguduka kwayo kwakanyanya kunoda kudzora tembiricha nekumanikidzwa kwejekiseni kuti igadzire chimiro checylindrical chakatetepa, uye chero kutsauka kunogona kutungamira kune zvikanganiso zvakaita sesplay (silver streaks), kushushikana kwemukati, kana kujeka kushoma.
Ansix Tech inotarisana nematambudziko aya kuburikidza nehurongwa hwakasimba, hunotungamirirwa nedata uye nzira yekugadzirisa. Maitiro ekutanga ekugadzirisa zvinhu—kusanganisira tembiricha yekunyunguduka (kazhinji 280°-320°C yePC), injection speed profile, kumanikidzwa kwepakeji, uye nguva yekutonhodza—zvinosimbiswa zvichibva padata resimulation uye specifications yezvinhu.
Kambani iyi inobva yashandisa nzira dzepamusoro dzekugadzirisa, dzakadai se multi-objective parameter optimization, iyo inoshandisa ma algorithms kuti iwane chiyero chakakwana pakati pezvinangwa zvinokwikwidzana. Kune guruva, zvinangwa izvi zvinosanganisira kuderedza kupwanyika kwe volumetric (kuti zvive nekururama kwezvikamu), kuderedza nguva yese yekutenderera (yekubudirira), uye kuona kuti kuzadza kwakazara pasina kukanganisa (kwemhando). Maitiro aya akarongeka anopfuura kuedza nekukanganisa kuti aone nesainzi nzira inoshanda zvakanyanya yekushanda.
Kushanda zvakanaka kwemaitiro kwakabatana nekudzora mari. Sekondi yega yega, nguva yekufamba inounganidzwa mukuwedzera kugona kwekugadzira. Kutarisa kweAnsix Tech pakugadzirisa kushanda zvakanaka kwekutonhodza uye kuita otomatiki kusarudzwa kwezvikamu zvakapedzwa kunoderedza mutengo wekugadzira payuniti. Uyezve, dhizaini yekutanga yekuchengetedza zvinhu inogoneswa nemold zvinoreva kuti chikamu chimwe nechimwe hachishandisi resin mbishi yakawanda, imwezve kuderedzwa kwakananga muhuwandu hwezvinhu. Tafura inotevera inoratidza kuti mashandisirwo akasiyana ekugadzirisa anobatsira sei muchimiro chekupedzisira chemutengo:
Kuve nechokwadi chekukwana: Kudzora Hunhu uye Kuendesa
Kuvimbiswa kwemhando yechinhu chakajeka kunoshamisa uye hakukanganwiri. Nzira yekudzora hunhu yeAnsix Tech inotanga panguva yekuumbwa kwechinhu ichi nekutarisa otomatiki zvinhu zvakakosha zvakaita sekumanikidzwa kwemukati nekupisa. Kana chabviswa, kapu yega yega yeguruva inoongororwa nematanho akawanda.
Izvi zvinosanganisira kusimbiswa kwehukuru hwechinhu nemashini ekuyera (CMM) kuti chive nechokwadi chekuti chimiro chayo chakaenzana nezvinodiwa kuti chikwane nezvimwe zvinhu zvinochenesa vacuum. Zvisinei, kuongororwa kwakakosha ndekwekuona kujeka kwemaziso uye kunaka kwenzvimbo yacho. Vachitarisa chiedza chinodzorwa, vaongorori kana masisitimu ekuona vanoongorora mabhurumu, matema, mitsetse yekuyerera, zviratidzo zvekunyura, kana chero makore angakanganisa chitarisiko chechinhu chacho.
Mushure mekubvumidzwa, maitiro ekurongedza akagadzirwa nepfungwa dzekudzivirira. Zvichienderana nekuti chikamu chacho chinogona kukwenywa, makapu eguruva anowanzo kuputirwa ega ega mupurasitiki inorwisa static kana kupatsanurwa nemidziyo yakapfava mumakatoni ane corrugated. Kuisa mavara akajeka uye kuchengetedza marongero ekuisa zvinhu zvinodzivirira kukuvara panguva yekuchengetera nekutakura. Maitiro akabatanidzwa eAnsix Tech anowanzo sanganisira kurongeka kwezvekufambisa, kuve nechokwadi chekuti kuendesa zvinhu kwakavimbika uye nekukurumidza kuti kusangane nehurongwa hwekugadzira hwakakodzera vatengi vavo.
Mhedziso: Kukosha kweUnyanzvi Hwakabatana
Pakupedzisira, hunyanzvi hweAnsix Tech mukugadzira makapu eguruva anoonekera zvakanaka muPC inyaya yekunyatsorongeka kwakabatana. Kambani iyi inoratidza kuti kudzikiswa kwemitengo hakubvi pakugadzira zvinhu zvisina kunaka asi kubva kumainjiniya akangwara, epamberi anobvisa marara nekushaya simba padanho rega rega.
Kubva pakusarudzwa kwePC resin inoshanda zvakanyanya kusvika kumagadzirirwo emhando yepamusoro, anochengetedza zvinhu, uye kusvika pakuumbwa kwakagadziridzwa data, danho rega rega rinogadziriswa kuti ripe mhando isingachinjiki pamutengo wakanakisa. Kune mabhurandi ekuchenesa vacuum, izvi zvinoshandura kuva kuwanikwa kwakavimbika kwechinhu chakakosha, chinoonekwa zvakanyanya chinowedzera ruzivo rwevashandisi vezvigadzirwa zvavo uye kukosha kwazvinoonekwa, ukuwo zvichichengetedza miganhu yavo. Muindasitiri umo kujeka kuri chinhu chinoonekwa uye chinodiwa mubhizinesi, Ansix Tech inopa nzira yakajeka yekubudirira.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita nePC transparent cylindrical dust cup ye vacuum cleaners mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekutaurirana ndi info@ansixtech.com. Kana kuti batai CTO yedu, tumirai tsamba ku: stephen@ansixtech.com
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