PC pob tshab cylindrical plua plav khob rau lub tshuab nqus tsev
PC pob tshab cylindrical plua plav khob rau lub tshuab nqus tsev
Kev Pom Tseeb Txog Kev Tsim Kho: Sab Hauv Ansix Tech's Transparent Plua Plav Khob Tshiab
Hauv ntiaj teb kev tsim khoom siv hluav taws xob, lub khob plua plav tsis yog ntau tshaj li lub thawv yooj yim xwb - nws yog lub qhov rais rau kev ua tau zoo, lub cim qhia txog qhov zoo, thiab yog ib qho ntawm cov khoom yas uas xav tau kev siv tshuab ntau tshaj plaws los tsim kom raug. Ansix Tech tau kov yeej qhov kev sib tw no los ntawm kev sib xyaw ua ke ntawm kev tshawb fawb txog cov ntaub ntawv, kev tsim kho kom raug, thiab kev ua kom zoo dua qub.
Hauv kev sib tw ua khoom siv hauv tsev, lub khob hmoov av pob tshab tau hloov zuj zus los ntawm lub thawv uas siv tau zoo mus rau qhov tseem ceeb ntawm kev tsim qauv thiab kev paub rau cov neeg siv khoom rau cov tshuab nqus tsev niaj hnub no. Thaum cov neeg siv khoom xav tau ob qho tib si kev ua tau zoo thiab kev zoo nkauj, qhov kev nyuaj siab nce ntxiv rau cov tuam txhab tsim khoom kom xa cov khoom siv uas pom tseeb, ruaj khov, thiab pheej yig.
Ua tus thawj coj ntawm txoj kab tshwj xeeb no yog Ansix Tech, lub tuam txhab tsim khoom siv precision uas tau txhim kho kev kos duab thiab kev tshawb fawb ntawm kev tsim cov khob polycarbonate (PC) pob tshab cylindrical. Lub tuam txhab txoj hauv kev dav dav - txij li kev xaiv cov khoom siv molecular mus rau kev ua kom zoo dua AI - qhia txog yuav ua li cas kev tsim kho lub hom phiaj tuaj yeem ua kom zoo dua thiab txo cov nqi tsim khoom rau cov neeg koom tes thoob plaws hauv kev lag luam.
Lub Hauv Paus: Kev Tsim Qauv Tswv Yim thiab Kev Tshawb Fawb Txog Khoom Siv
Txoj kev taug kev ntawm lub khob hmoov av zoo meej pib ntev ua ntej cov yas yaj kov pwm. Rau Ansix Tech, cov txheej txheem pib nrog lub tswv yim ntawm Kev Tsim Khoom Siv Tau (DFM), qhov twg qhov kev xav tau siv kawg yog sib npaug nrog qhov tseeb ntawm kev tsim khoom los ntawm cov duab kos thaum ntxov.
Kev tsim qauv CAD siab heev tso cai rau cov engineers simulate qhov kev ua tau zoo ntawm qhov khoom hauv qab kev ntxhov siab tiag tiag, kom ntseeg tau tias daim ntawv cylindrical tuaj yeem tiv taus kev cuam tshuam thiab kev nyuaj siab sab hauv yam tsis muaj kev cuam tshuam nws qhov kev pom tseeb zoo nkauj. Daim qauv digital no tau tshuaj xyuas rau qhov tuab ntawm phab ntsa sib npaug, qhov chaw rooj vag zoo tshaj plaws, thiab kev hloov pauv du uas tiv thaiv kev cuam tshuam pom kev - qhov kev txhawj xeeb tseem ceeb rau cov khoom pob tshab uas qhov meej yog qhov tseem ceeb.
Kev xaiv cov khoom siv yog qhov kev txiav txim siab tseem ceeb tshaj plaws hauv theem no. Txawm hais tias muaj ntau cov polymers pob tshab, qhov kev xaiv rau cov khob hmoov av zoo tshaj plaws tsuas yog sib tw ntawm ABS pob tshab thiab polycarbonate (PC). ABS muaj qhov zoo dua tus nqi thiab feem ntau yog siv rau cov qauv uas xav tau nyiaj tsawg. Txawm li cas los xij, rau cov ntawv thov uas xav tau kev ua tau zoo dua, PC yog tus yeej tsis muaj qhov tsis ntseeg.
Qhov zoo tshaj plaws ntawm PC pom tseeb hauv nws cov yam ntxwv. Nws muaj lub teeb ci ntsa iab feem ntau tshaj 90%, sib tw nrog acrylic (PMMA) thiab zoo dua ntau lwm yam yas engineering. Qhov tseem ceeb tshaj plaws, nws qhov kub ntawm qhov kub thiab txias yuav luag txog 130 ° C txog 143 ° C, ua kom lub khob hmoov av tsis tawg thaum raug cua sov los ntawm lub tshuab nqus tsev.
Tsis tas li ntawd xwb, PC muaj qhov tsis kam rau kev cuam tshuam thiab qhov nyuaj ntawm qhov chaw, ua rau nws tiv taus cov khawb thiab cov scuffs uas tuaj yeem ua rau cov khoom me dua sai sai. Qhov kev ruaj khov no yog qhov tseem ceeb rau ib feem uas feem ntau raug tuav, nchuav tawm, thiab ntxuav los ntawm cov neeg siv kawg. Cov lus hauv qab no piv rau cov khoom tseem ceeb ntawm cov neeg sib tw tseem ceeb no:
Lub plawv ntawm kev tsim khoom: Mould meej Kev Tsim Kho
Cov pwm yog daim duab qhia txog cov khoom kawg, thiab rau ib feem cylindrical uas nyuaj thiab pob tshab, nws txoj kev tsim thiab kev tsim kho yog cov txuj ci tseem ceeb ntawm kev tsim kho kom raug. Ansix Tech txoj kev tsim pwm yog ib txoj haujlwm ua tib zoo tsim los tiv thaiv cov teeb meem tsim khoom thiab ua kom zoo dua qub. Txoj haujlwm ua haujlwm yog ib qho txheej txheem ntau theem uas ua kom muaj kev raug los ntawm lub tswv yim mus rau cov cuab yeej ua tiav:
Tsim 3D CAD: Kev ua qauv ntxaws ntxaws ntawm txhua lub hauv paus, qhov, thiab cov khoom txav mus los.
DFM & Kev Ua Qauv Nqus: Kev tshuaj xyuas virtual los kwv yees thiab kho cov teeb meem kev sau thiab txias.
CNC Machining: High precision milling ntawm Cov Pwm Puag thiab cov qhov hauv paus los ntawm cov hlau blocks.
EDM (Kev Siv Hluav Taws Xob Tawm Tshuab): Tsim cov ntsiab lus thiab cov qauv zoo nkauj.
Kev Txhuam thiab Sib Dhos: Ua tiav qhov chaw tiav ntawm cov phab ntsa qhov thiab sib dhos txhua yam khoom.
Kev Sim & Kev Pom Zoo: Kev sim thawj zaug thiab kev kho kom zoo.
Ib qho tseem ceeb ntawm Ansix Tech txoj kev tsim pwm tshiab, raws li pom hauv cov ntawv pov thawj kev lag luam, yog kev koom ua ke ntawm cov qauv txuag khoom ntse. Cov pwm suav nrog cov yam ntxwv tshwj xeeb xws li "local thinning cores" thiab "reinforcement rib thinning cores," uas tau ua haujlwm raws nraim thaum lub sijhawm txhaj tshuaj. Cov cores no txo cov phab ntsa tuab hauv cov cheeb tsam tsis tseem ceeb ntawm qhov khoom - xws li qee cov structural ribs - yam tsis muaj kev cuam tshuam rau lub khob hmoov av lub zog lossis kev ua haujlwm tag nrho.
Qhov tshwm sim yog qhov txo qis qhov hnyav thiab kev siv khoom siv, qhov kev ntsuas txuag nyiaj ncaj qha thiab muaj txiaj ntsig uas tau tsim rau hauv cov khoom nws tus kheej. Lub tswv yim no nthuav dav mus rau cov txheej txheem ua haujlwm ntawm pwm. Qhov kev teeb tsa ntawm cov kav dej txias tau ua kom zoo siv cov software thermal analysis kom ntseeg tau tias kev rho tawm cua sov sai thiab sib xws, uas yog qhov tseem ceeb rau kev tswj lub sijhawm voj voog thiab tiv thaiv cov cim poob lossis warpage hauv qhov chaw ntshiab.
Lub kaw lus gating yog tsim los coj cov PC molten mus rau hauv qhov cavity hauv qhov tswj hwm, laminar flow kom tiv thaiv cov kab ntws pom lossis cov pa ntes. Lub caij no, lub kaw lus ejection uas tau tsim zoo, feem ntau siv lub stripper plate lossis ntau lub me me pins, ua kom lub qhov loj, cylindrical raug tso tawm ntawm pwm du thiab tsis muaj cov cim kev ntxhov siab uas yuav ua rau tawg hauv cov khoom siv PC khov kho.
Kev Tswj Xyuas Cov Txheej Txheem: Kev Txhaj Tshuaj Molding thiab Kev Txhim Kho
Thaum pwm tiav lawm, qhov kev tsom mus rau qhov kev tshawb fawb dynamic ntawm cov txheej txheem txhaj tshuaj molding. Molding pob tshab PC muaj cov teeb meem sib txawv: nws cov viscosity siab yaj yuav tsum tau tswj hwm qhov kub thiab txias thiab kev txhaj tshuaj kom puv lub puab tsaig nyias nyias, thiab txhua qhov kev hloov pauv tuaj yeem ua rau muaj qhov tsis zoo xws li splay (silver streaks), kev ntxhov siab sab hauv, lossis txo qhov meej.
Ansix Tech daws cov teeb meem no los ntawm kev teeb tsa thiab kev ua kom zoo dua qub uas siv cov ntaub ntawv los ua kom zoo dua qub. Cov txheej txheem pib - suav nrog qhov kub thiab txias (feem ntau yog 280 ° -320 ° C rau PC), qhov ceev ntawm kev txhaj tshuaj, lub zog ntim khoom, thiab lub sijhawm txias - tau tsim los ntawm cov ntaub ntawv simulation thiab cov lus qhia ntawm cov khoom siv.
Lub tuam txhab ces siv cov txheej txheem kev ua kom zoo dua qub, xws li kev ua kom zoo dua ntau yam kev ntsuas, uas siv cov algorithms los nrhiav qhov sib npaug zoo meej ntawm cov hom phiaj sib tw. Rau lub khob plua plav, cov hom phiaj no suav nrog kev txo qhov ntim ntawm lub raj mis (rau qhov tseeb ntawm qhov ntev), txo lub sijhawm tag nrho ntawm lub voj voog (rau kev tsim khoom), thiab xyuas kom meej tias muaj kev sau tiav yam tsis muaj qhov tsis zoo (rau qhov zoo). Txoj hauv kev no txav mus dhau qhov kev sim thiab qhov yuam kev los txheeb xyuas qhov txheej txheem ua haujlwm zoo tshaj plaws.
Kev ua haujlwm zoo ntawm cov txheej txheem muaj feem cuam tshuam nrog kev tswj tus nqi. Txhua ob vib nas this uas raug txo tawm ntawm lub sijhawm voj voog yuav ua rau muaj peev xwm ntau ntxiv rau hauv kev khiav ntau lawm. Ansix Tech tsom mus rau kev ua kom zoo dua qhov ua kom txias thiab ua kom cov khoom tiav tiav tsis siv neeg ncaj qha tsav tus nqi tsim khoom ib chav. Ntxiv mus, qhov kev tsim khoom txuag khoom siv los ntawm pwm txhais tau tias txhua qhov siv cov PC resin tsawg dua, lwm qhov kev txo qis ncaj qha hauv daim nqi ntawm cov khoom siv. Cov lus hauv qab no piav qhia txog yuav ua li cas cov levers optimization sib txawv pab txhawb rau qhov kawg tus nqi:
Kev Ua Kom Zoo Tshaj Plaws: Kev Tswj Xyuas Zoo thiab Kev Xa Khoom
Kev ruaj ntseg zoo rau cov khoom pob tshab yog qhov pom tseeb thiab tsis zam txim. Ansix Tech cov txheej txheem tswj xyuas zoo pib thaum lub sijhawm molding nrog kev saib xyuas tsis siv neeg ntawm cov yam ntxwv tseem ceeb xws li qhov siab thiab qhov kub. Thaum de-molded, txhua lub khob hmoov av raug tshuaj xyuas ntau theem.
Qhov no suav nrog kev txheeb xyuas qhov ntev nrog cov tshuab ntsuas sib koom ua ke (CMM) kom ntseeg tau tias daim duab cylindrical ua tau raws li qhov kam rau siab kom haum nrog lwm cov khoom siv nqus tsev. Txawm li cas los xij, qhov kev tshuaj xyuas tseem ceeb tshaj plaws yog rau qhov pom tseeb thiab qhov chaw zoo. Hauv qab lub teeb pom kev zoo tswj hwm, cov neeg tshuaj xyuas lossis cov tshuab pom kev xyuas seb puas muaj npuas, cov xim dub, cov kab ntws, cov cim dej, lossis txhua yam huab uas yuav ua rau cov khoom zoo nkauj dua.
Tom qab kev pom zoo, cov txheej txheem ntim khoom yog tsim los nrog kev tiv thaiv hauv siab. Vim tias qhov khoom yooj yim rau khawb, cov khob hmoov av feem ntau raug qhwv ib leeg hauv cov yas tiv thaiv hluav taws xob lossis sib cais los ntawm cov khoom faib mos mos hauv cov thawv corrugated. Daim ntawv lo meej thiab cov txheej txheem ruaj ntseg tiv thaiv kev puas tsuaj thaum khaws cia thiab thauj mus los. Ansix Tech txoj hauv kev sib koom ua ke feem ntau suav nrog kev sib koom tes logistics yooj yim, xyuas kom meej tias kev xa khoom txhim khu kev qha thiab ceev ceev kom ua tau raws li cov sijhawm tsim khoom raws sijhawm rau lawv cov neeg siv khoom.
Xaus Lus: Tus Nqi ntawm Kev Txawj Ntse Sib Koom Ua Ke
Hauv kev tshuaj xyuas zaum kawg, Ansix Tech txoj kev txawj ntse ntawm kev tsim cov khob hmoov av PC pob tshab yog ib qho kev kawm txog kev ua haujlwm kom raug. Lub tuam txhab qhia tau tias kev txo tus nqi tiag tiag tsis yog los ntawm kev txiav cov ces kaum tab sis los ntawm kev tsim kho tshiab, ntse, thiab ua ntej uas tshem tawm cov khib nyiab thiab kev tsis ua haujlwm zoo ntawm txhua theem.
Txij li kev xaiv cov khoom siv PC resin zoo tshaj plaws mus rau cov pwm tsim uas txuag tau cov khoom siv, thiab mus txog rau cov txheej txheem molding uas siv cov ntaub ntawv zoo tshaj plaws, txhua kauj ruam raug kho kom zoo tshaj plaws ntawm tus nqi zoo tshaj plaws. Rau cov hom tshuab nqus tsev, qhov no txhais tau tias yog qhov khoom siv tseem ceeb, pom tseeb uas txhim kho lawv cov khoom siv thiab tus nqi pom, thaum tiv thaiv lawv cov nyiaj tau los. Hauv kev lag luam uas qhov meej yog ob qho tib si pom thiab ua lag luam tseem ceeb, Ansix Tech muab txoj hauv kev pob tshab rau kev vam meej.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog PC pob tshab cylindrical plua plav khob rau lub tshuab nqus tsev pwm, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav tig koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv: stephen@ansixtech.com
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