Ikomityi yothuli oluyi-cylindrical olubonakalayo lwePC lwabacoci be-vacuum

Ikomityi yothuli oluyi-cylindrical olubonakalayo lwePC lwabacoci be-vacuum

 

Ukucaca koBunjineli: Ngaphakathi I-Ansix Uyilo lweNdebe yoThuli olucacileyo lweTekhnoloji

Kwihlabathi lokwenziwa kwezixhobo, indebe yothuli ingaphezulu kakhulu kunesikhongozeli esilula—sisithuba sokufumana ukusebenza, umlinganiselo womgangatho, kwaye yenye yezona zinto zeplastiki zifuna kakhulu ubuchwephesha ukuze zenziwe ngokuchanekileyo. I-Ansix Tech iphumelele lo mceli mngeni ngokudibanisa isayensi yezinto eziphathekayo, ubunjineli bokuchaneka, kunye nokwenza ngcono iindleko.

 

Kwindawo yokukhuphisana yokwenziwa kwezixhobo zasekhaya, indebe yothuli ecacileyo iguqukele ekubeni yisikhongozeli esisebenzayo yaba yinto ebalulekileyo yoyilo namava omsebenzisi kwii-vacuum cleaners zanamhlanje. Njengoko abathengi befuna zombini ukusebenza kunye nobuhle, uxinzelelo luyanda kubavelisi ukuba banikezele ngezinto ezicacileyo, ezihlala ixesha elide, nezingabizi kakhulu.

 

I-Ansix Tech, umenzi ochanekileyo oye waphucula ubugcisa nesayensi yokuvelisa iikomityi zothuli oluyi-cylindrical olucacileyo lwe-polycarbonate (PC). Indlela ebanzi yenkampani—ukusuka ekukhetheni izinto ezikwinqanaba le-molecular ukuya ekuphuculeni inkqubo eqhutywa yi-AI—ibonisa indlela ubunjineli obujoliswe kuyo obunokuphakamisa ngayo umgangatho ngaxeshanye kwaye bunciphise kakhulu iindleko zemveliso kumaqabane kulo lonke eli shishini.

 

Isiseko: Uyilo lweSicwangciso kunye neSayensi yezinto eziphathekayo

Uhambo lwekomityi yothuli egqibeleleyo luqala kudala ngaphambi kokuba iplastiki enyibilikisiweyo ichukumise isikhunta. Kwi-Ansix Tech, le nkqubo iqala ngefilosofi yoYilo lokwenziwa kwezinto (i-DFM), apho iimfuno zokusetyenziswa zilinganiswa nokwenyani kwemveliso kwimizobo yokuqala.

 

Imodeli yeCAD ephucukileyo ivumela iinjineli ukuba zilinganise ukusebenza kwenxalenye phantsi koxinzelelo lwehlabathi lokwenyani, ziqinisekisa ukuba imo yesilinda inokumelana neempembelelo kunye noxinzelelo lwangaphakathi ngaphandle kokuphazamisa ukucaca kwayo okuhle. Le prototype yedijithali ijongwa ngokujonga ubukhulu bodonga obufanayo, iindawo ezifanelekileyo zesango, kunye notshintsho olugudileyo oluthintela ukugqwetheka kombono—inkxalabo ebalulekileyo kwiindawo ezicacileyo apho ukucaca kubaluleke kakhulu.

 

Ukukhethwa kwezinto ezibonakalayo kusekwe njengesona sigqibo sibalulekileyo kweli nqanaba. Nangona kukho iipolymers ezininzi ezicacileyo, ukhetho lweekomityi zothuli oluphezulu luncipha lube ngumlo phakathi kwe-ABS ecacileyo kunye ne-polycarbonate (PC). I-ABS inika inzuzo enomtsalane yeendleko kwaye iqhelekile kwiimodeli ezijonga uhlahlo-lwabiwo mali. Nangona kunjalo, kwizicelo ezifuna ukusebenza okuphezulu, i-PC yeyona ntshatsheli iqinisekileyo.

 

Ubuchule bayo bobuchwephesha bubonakala kwiprofayili yayo. Inendlela yokudlulisa ukukhanya edla ngokudlula i-90%, ikhuphisana neye-acrylic (PMMA) kwaye idlula kakhulu ezinye iiplastiki ezininzi zobunjineli. Okubaluleke ngakumbi kukuba, ubushushu bayo bokujika kobushushu bufikelela kwi-130°C ukuya kwi-143°C, ukuqinisekisa ukuba indebe yothuli ayigobi xa ivezwa ngumoya ofudumeleyo wokukhupha umoya ovela kwi-vacuum motor.

 

Ngaphezu koko, i-PC inokumelana okumangalisayo nokungaguquguquki komphezulu, nto leyo eyenza ukuba imelane kakhulu nemikrwelo kunye nokuqhekeka okunokukhawuleza kufiphaze izinto ezincinci. Olu qina lubalulekile kwinxalenye ephathwa rhoqo, ikhutshiwe, kwaye icocwe ngabasebenzisi bokugqibela. Le theyibhile ilandelayo ithelekisa iimpawu eziphambili zezi zinto ziphambili:

Intliziyo yeMveliso: Umngundo ochanekileyo Ubunjineli

I-mold yiplani yokwenyani yemveliso yokugqibela, kwaye kwinxalenye entsonkothileyo necacileyo ye-cylindrical, uyilo kunye nolwakhiwo lwayo zizinto zobunjineli obuchanekileyo. Uphuhliso lwe-mold lwe-Ansix Tech luhambo olucokisekileyo olwenzelwe ukukhusela imiba yemveliso kunye nokuphucula ukusebenza kakuhle. I-mold yinkqubo enamanqanaba amaninzi eqinisekisa ukuchaneka ukusuka kwingcamango ukuya kwizixhobo ezigqityiweyo:

 

Uyilo lwe-3D CAD: Uyilo oluneenkcukacha lwesiseko ngasinye, umngxuma, kunye nenxalenye ehambayo.

 

I-DFM kunye ne-Flow Simulation: Uhlalutyo olubonakalayo lokuqikelela nokulungisa iingxaki zokuzalisa kunye nokupholisa.

 

Umatshini we-CNC: Ukugaya ngokuchanekileyo okuphezulu Iziseko zeMold kunye nemingxuma engundoqo eyenziwe ngeebhloko zentsimbi.

 

I-EDM (Umatshini wokukhupha umbane): Ukudala iinkcukacha ezintsonkothileyo kunye noburhabaxa.

 

Ukupholisha nokuhlanganisa: Ukufezekisa ukugqitywa komphezulu okumgangatho we-optical kwiindonga ze-cavity kunye nokudibanisa zonke izinto.

 

Uvavanyo kunye noQinisekiso: Uvavanyo lwenqaku lokuqala kunye nokulungiswa kakuhle.

 

Isiseko sobuchule bokubumba be-Ansix Tech, njengoko kuboniswe kwiipatenti zoshishino, kukudibanisa izakhiwo ezikrelekrele zokugcina izinto. I-mold ibandakanya iimpawu ezikhethekileyo ezifana "nee-local thinning cores" kunye "nee-reinforcement rib thinning cores," ezisebenza ngokuchanekileyo ngexesha lomjikelo wokujova. Ezi cores zinciphisa ubukhulu bodonga kwiindawo ezingezizo ezibalulekileyo zenxalenye - njengee-structural ribs ezithile - ngaphandle kokuphazamisa amandla okanye ukusebenza kwekomityi yothuli iyonke.

 

Isiphumo kukunciphisa okukhulu kobunzima benxalenye kunye nokusetyenziswa kwezinto, indlela yokonga iindleko ngokuthe ngqo nangokunempembelelo eyenzelwe imveliso ngokwayo. Le ngcamango ifikelela kwiinkqubo zokusebenza kwesikhunta. Uyilo lomjelo wokupholisa luphuculwe kusetyenziswa isoftware yohlalutyo lobushushu ukuqinisekisa ukukhutshwa kobushushu ngokukhawuleza nangokulinganayo, okubalulekileyo ekulawuleni ixesha lomjikelo kunye nokuthintela amanqaku okusinki okanye ukuqhekeka kwenxalenye ecacileyo.

 

Inkqubo yokuvala iingcango yenzelwe ukungenisa iPC enyibilikisiweyo kwindawo evulekileyo ngendlela elawulwayo, elaminar ukuthintela imigca yokuhamba ebonakalayo okanye imigibe yomoya. Okwangoku, inkqubo yokukhupha umoya eyenziwe ngobuchule, edla ngokusebenzisa ipleyiti yokuhluza okanye iiphini ezininzi ezinobubanzi obuncinci, iqinisekisa ukuba inxalenye enkulu, esilinda ikhutshwa kwisikhunta kakuhle kwaye ingenazimpawu zoxinzelelo ezinokubangela ukuqhekeka kwezinto zePC eziqinileyo.

 

Ukuqonda kakuhle le nkqubo: Ukubumba kunye nokwenza ngcono inaliti

Xa isikhunta sigqityiwe, ingqwalasela itshintshela kwisayensi eguquguqukayo yenkqubo yokubumba ngenaliti. Ukubumba iPC ecacileyo kuzisa imingeni eyahlukileyo: i-viscosity yayo ephezulu yokunyibilika ifuna ulawulo oluchanekileyo lobushushu kunye noxinzelelo lwenaliti ukuze ipakishe ngokupheleleyo imo yesilinda enodonga oluncinci, kwaye naluphi na utshintsho lunokukhokelela kwiziphene ezifana ne-splay (imigca yesilivere), uxinzelelo lwangaphakathi, okanye ukucaca okunciphileyo.

 

I-Ansix Tech ijongana nale mingeni ngokuseta okungqongqo, okuqhutywa yidatha kunye nokulungisa. Iiparameter zenkqubo yokuqala—kuquka ubushushu bokunyibilika (ngesiqhelo yi-280°-320°C kwi-PC), iprofayili yesantya sokufaka, uxinzelelo lokupakisha, kunye nexesha lokupholisa—zimiselwe ngokusekelwe kwidatha yokulinganisa kunye neenkcukacha zezinto.

 

Le nkampani emva koko isebenzisa iindlela zokuphucula eziphucukileyo, ezifana nokuphucula iiparameter zeenjongo ezininzi, ezisebenzisa ii-algorithms ukufumana ibhalansi egqibeleleyo phakathi kweenjongo ezikhuphisanayo. Kwikomityi yothuli, ezi njongo ziquka ukunciphisa ukuncitshiswa kwevolumu (ukuze kubekho ukuchaneka kobukhulu), ukunciphisa ixesha lomjikelo lilonke (lokuvelisa), kunye nokuqinisekisa ukuzaliswa okupheleleyo ngaphandle kweziphene (ngokomgangatho). Le ndlela icwangcisiweyo idlula ngaphaya kovavanyo kunye neempazamo ukuze ichonge ngokwesayensi iwindow yenkqubo esebenza kakuhle.

 

Ukusebenza kakuhle kwenkqubo kunxulunyaniswa nolawulo lweendleko. Umzuzwana ngamnye, ixesha lomjikelo liyancipha, liqokelelana libe yimpumelelo enkulu kumandla okuqhuba imveliso. Ingqwalasela ye-Ansix Tech ekuphuculeni ukusebenza kakuhle kokupholisa kunye nokwenza ngokuzenzekelayo ukukhethwa kunye nendawo yeenxalenye ezigqityiweyo inciphisa ngokuthe ngqo iindleko zokuvelisa ngeyunithi nganye. Ngaphezu koko, uyilo lokonga izinto oluqhutywa yimold luthetha ukuba inxalenye nganye isebenzisa i-resin encinci yePC eluhlaza, enye indlela yokunciphisa ngokuthe ngqo kwibhili yezinto. Le theyibhile ilandelayo ichaza indlela iilever ezahlukeneyo zokuphucula ezinegalelo ngayo kwisakhiwo sokugqibela seendleko:

Ukuqinisekisa ukugqibelela: Ulawulo loMgangatho kunye nokuHanjiswa

Ukuqinisekiswa komgangatho wecandelo elicacileyo kubonakala kakhulu kwaye akuxoleli. Iprotokholi yokulawula umgangatho ye-Ansix Tech iqala ngexesha lenkqubo yokubumba ngokubekwa esweni ngokuzenzekelayo kweeparameter eziphambili ezifana noxinzelelo lwe-cavity kunye nobushushu. Nje ukuba isuswe kwi-mold, indebe nganye yothuli ihlolwa ngamanqanaba amaninzi.

 

Oku kuquka ukuqinisekiswa kobukhulu kunye noomatshini bokulinganisa abalungelelanisiweyo (i-CMM) ukuqinisekisa ukuba imo yesilinda ihlangabezana nokunyamezelana okuchanekileyo ukuze ivumelane nezinye izinto zokucoca i-vacuum. Nangona kunjalo, uhlolo olubaluleke kakhulu kukubona ukukhanya okubonakalayo kunye nokuthembeka komphezulu. Phantsi kokukhanya okulawulwayo, abahloli okanye iinkqubo zokubona bajonga amaqamza, amabala amnyama, imigca yokuhamba, iimpawu zokusinki, okanye naluphi na ubumnyama obunokuphazamisa imbonakalo yemveliso ekumgangatho ophezulu.

 

Emva kokuvunywa, inkqubo yokupakisha yenzelwe ukhuseleko engqondweni. Ngenxa yokuba inxalenye inokuba sengozini yokukrwela, iikomityi zothuli zihlala zisongelwa nganye nganye kwifilimu yeplastiki engashukumiyo okanye zahlulwe zizinto ezithambileyo kwiibhokisi ezirhabaxa. Iilebheli ezicacileyo kunye neendlela zokubeka izinto ezikhuselekileyo zithintela umonakalo ngexesha lokugcina nokuthuthwa. Indlela edibeneyo ye-Ansix Tech idla ngokubandakanya ulungelelwaniso olucwangcisiweyo lwezinto ezithuthwayo, ukuqinisekisa ukuhanjiswa okuthembekileyo nokukhawulezileyo ukuhlangabezana neeshedyuli zokuvelisa ngexesha elifanelekileyo kubathengi bayo.

 

Isiphelo: Ixabiso loBugcisa obuDibeneyo

Ekugqibeleni, ubuchule be-Ansix Tech bokwenza iikomityi zothuli ezicacileyo zePC buphononongo oluhambelanayo ngokuthe nkqo. Le nkampani ibonisa ukuba ukunciphisa iindleko zokwenyani akubangelwa kukwenza izinto ngendlela echanekileyo kodwa kubunjineli obukrelekrele, obuphambili obususa inkunkuma kunye nokungasebenzi kakuhle kwinqanaba ngalinye.

 

Ukususela ekukhetheni ngobuchule i-PC resin esebenza kakuhle ukuya kuyilo olunobuchule nolugcina izinto, ukuya kuthi ga kwinkqubo yokubumba elungiselelwe idatha, inyathelo ngalinye liyalinganiswa ukuze linikeze umgangatho ongenakugungqiswa ngexabiso elifanelekileyo. Kwiimpawu zokucoca i-vacuum, oku kuthetha ukuba kukho indawo ethembekileyo yecandelo elibalulekileyo nelibonakalayo eliphucula amava omsebenzisi wemveliso yabo kunye nexabiso elibonwayo, ngelixa likhusela imida yabo. Kwishishini apho ukucaca kuyinto ebonakalayo kwaye kubalulekile kwishishini, i-Ansix Tech ibonelela ngendlela ecacileyo eya empumelelweni.

 

 

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene nekomityi yothuli oluyi-cylindrical ecacileyo yePC ye-vacuum cleaners mold, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane ii-odolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye unxibelelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com

 

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