Iinxalenye zeemoto zeMercedes-Benz

Iinxalenye zeemoto zeMercedes-Benz

I-Ansix Tech iguqula imveliso yeenxalenye zeemoto zeMercedes-Benz ngokonga iindleko Iteknoloji yeMoldinzululwazi

Indlela entsha inciphisa iindleko zecandelo ngelixa igcina umgangatho ophezulu imigangatho

 

Kwintsebenziswano enobuchule ebonisa ukugqwesa kwemveliso yaseTshayina, i-Ansix Tech ifumene isivumelwano esibalulekileyo sokuyila nokuvelisa ii-injection molds eziphambili zezixhobo zeemoto zeMercedes-Benz. Le ntsebenziswano imele inkqubela phambili enkulu ekuvelisweni kwezixhobo zeemoto, idibanisa ubunjineli obuntsonkothileyo kunye namaqhinga okunciphisa iindleko ezintsha ukuze kunikezelwe izixhobo ezikumgangatho ophezulu ngelixa ijongana nesidingo esingxamisekileyo soshishino lweemoto sokusebenza kakuhle kunye nobunjineli obunexabiso.

 

Imvelaphi yeProjekthi: Intshayelelo kwintsebenziswano ye-Ansix Tech neMercedes-Benz kunye nokubaluleka kwale projekthi.

 

Uyilo noPhuhliso: Iinkcukacha malunga noyilo lwedijithali, ukuqinisekiswa kweprototype, kunye nokukhethwa kwezinto.

 

Ubunjineli boMbungu: Bugubungela ukhetho lwentsimbi, iinkqubo zokupholisa, kunye neendlela zokukhupha amanzi.

 

Ukubumba Ngenaliti: Kuchaza ukwenziwa ngcono kwenkqubo kunye nolawulo lomgangatho.

 

Ukuphucula Amaxabiso: Igxininisa ukuphuculwa kwezinto, inkqubo, kunye nokusebenza kakuhle.

 

UbuNkokheli kwiShishini: Igxininisa ubuchule be-Ansix Tech kunye nokuzinikela ekuthembekeni.

 

Imvelaphi yeProjekthi kunye noBalulo lweSicwangciso

Le projekthi yokuvelisa ibeka i-Ansix Tech njengomboneleli wezisombululo eziphambili kwikhonkco lokubonelela ngeMercedes-Benz, igxile ekuphuhlisweni kwee-injection molds ezintsonkothileyo zezinto ezahlukeneyo zeplastiki zangaphakathi nezangaphandle. Olu budlelwane lufike ngexesha elibalulekileyo apho abavelisi beemoto kwihlabathi liphela bejongene noxinzelelo lweendleko olungazange lubonwe ngaphambili ngelixa begcina imigangatho yomgangatho elindelekileyo kwizithuthi zodidi oluphezulu.

 

Ububanzi beprojekthi buquka umsebenzi opheleleyo wokuvelisa, ukusuka kuyilo lwedijithali lokuqala kunye nokuqinisekiswa kweprototype ukuya kwimveliso yokugqibela kunye nokuhanjiswa. Indlela ebanzi ye-Ansix Tech ijongana nalo lonke uthotho lwexabiso, isebenzisa iindlela zobunjineli beendleko ezifana nezo zaqalwa yiMercedes-Benz ngokwayo, eyaseka elinye lamasebe okuqala obunjineli beendleko kushishino lweemoto ngo-1990.

 

Inkqubo yoYilo noPhuhliso oluPhambili

Uyilo lweDijithali kunye nokulinganisa

Iqela lobunjineli le-Ansix Tech lisebenzisa ubuchwepheshe be-CAD obuphambili ukwenza iimodeli ze-3D ezichanekileyo zezinto zeemoto, zisebenzisa imigangatho efanayo yobungcali eboniswe kwizixhobo zoqeqesho zeMercedes-Benz zokuvelisa imodeli yezithuthi. Inkqubo yoyilo ibandakanya imigaqo ye-DfM (Design for Manufacturing) kunye neendlela zokuqinisekisa ezibonakalayo ukuchonga iingxaki ezinokubakho zemveliso ngaphambi kokuba kuqale ukuveliswa kwezinto ezibonakalayo.

 

Le nkampani isebenzisa isoftware yohlalutyo lokuhamba komngundo enobuchule ukulinganisa inkqubo yokubumba ngenaliti, ukuqikelela iipatheni zokuhamba kwezinto, ukuchonga imigca enokubakho yokuwelda, ukwenza ngcono iindawo zamasango, kunye nokunciphisa imigibe yomoya. Le prototyping yedijithali inciphisa kakhulu ixesha lophuhliso kwaye inciphisa utshintsho olubizayo lwezixhobo.

 

Ukuqinisekiswa koMveliso kunye noYilo lwePrototype

Ukwenziwa kweeprototype ngokukhawuleza kudlala indima ebalulekileyo kwinkqubo yophuhliso lwe-Ansix Tech. Ngokulandela iindlela ezifana nezo zenziwe eBeijing, eyazisa iiprinta ze-Stratasys F370 3D ukukhawulezisa imijikelo yophuhliso, inkampani idala izinto ezisebenzayo zokuqinisekisa uyilo kunye nokujonga ubungakanani.

 

Ukuqinisekiswa koBume: Iiprototypes zilinganiswa ngokungqongqo kusetyenziswa oomatshini bokulinganisa abalungelelanisiweyo (i-CMM) ukuqinisekisa ukungqinelana neenkcukacha zoyilo

 

Uvavanyo Lokuhlanganisa: Izixhobo zivavanywa kwiindibano zezithuthi ukuqinisekisa ukuba zisebenza kakuhle kwaye zifanelekile.

 

Uvavanyo loBuhle: Umgangatho womphezulu, ukuveliswa kwakhona kobume, kunye nokuhambelana kombala kuqinisekiswa ngokwemigangatho yeMercedes-Benz ekumgangatho ophezulu

 

Le nkqubo yokuqinisekisa ngokucokisekileyo iqinisekisa ukuba izixhobo zokugqibela zemveliso ziya kuvelisa izinto ezihlangabezana neemfuno zomgangatho ochanekileyo zomenzi weemoto waseJamani.

 

Ukukhethwa kwezinto zoBuchule

Ukukhethwa kwezinto kubonakalisa inqanaba elibalulekileyo kwinkqubo yokwenziwa kwe-Ansix Tech. Le nkampani igxile kwiplastiki zobunjineli ezifanelekileyo kwiimoto, iqwalasela izinto ezifana nezi:

 

Ukumelana nobushushu: Izinto ezisetyenzisiweyo mazimelane nobushushu obuchazwe yiMercedes-Benz obuyi-180°C~250°C ngexesha lokufumba inaliti kwaye zisebenze ngokuthembekileyo kwiindawo zezithuthi.

 

Iimpawu zoomatshini: Izixhobo kufuneka zibonakalise amandla afanelekileyo, ukuqina, kunye nokumelana nempembelelo kwisicelo sazo esithile

 

Iimpawu zoBuhle: Kwizinto ezibonakalayo, izixhobo kufuneka zibonelele ngokugqitywa komphezulu okugqwesileyo kwaye zigcine inkangeleko kulo lonke ixesha lobomi besithuthi.

 

Ukumelana neekhemikhali: Ukumelana nolwelo lweemoto, izinto zokucoca, kunye nezinto ezisingqongileyo

 

Iimpawu zokucubungula: Ukuziphatha kokuhamba kwamanzi, amazinga okuncipha, kunye nozinzo ngexesha lokubumba

 

Ubunjineli Bokubumba Obuphambili

Ukukhethwa kweNsimbi yeMold kunye noKwakha

I-Ansix Tech isebenzisa ukhetho lwentsimbi olucwangcisiweyo ngokusekelwe kwiimfuno zecandelo, ubungakanani bemveliso, kunye neenjongo zeendleko. Kwizinto zokuvelisa ezinomthamo omkhulu wezinto zeMercedes-Benz, inkampani isebenzisa rhoqo:

 

Iintsimbi eziqinisiweyo kwangaphambili zeziseko ezinkulu zesikhunta ukuze kuthintelwe ukuphazamiseka konyango lobushushu

 

Iintsimbi eziqina ngokusebenzisa izinto ezisetyenziswa kwi-core kunye ne-cavity inserts ezifuna ukumelana nokuguguleka okuphezulu

 

Iintsimbi ezingenasici zezixhobo kwiindawo ezirhabaxa

 

Ii-alloys ze-copper zokufakelwa ezifuna ukuhanjiswa kobushushu obuphezulu

 

Uyilo lwesikhunta lubandakanya izinto ezimiselweyo apho kunokwenzeka khona, ngokulandela iindlela zemodyuli ezifana nesicwangciso semodyuli seMercedes-Benz, esichaza izithuthi njengeengqokelela zeemodyuli ezisebenzayo ezimalunga nama-90. Esi sicwangciso sokumisela sinciphisa iindleko kunye nexesha lokuqhuba ngelixa sigcina umgangatho.

 

Ubunjineli beNkqubo yeMold epheleleyo

Ukwenziwa ngcono kwenkqubo yokupholisa

I-Ansix Tech iyila iitshaneli zokupholisa ezihambelanayo ezilandela umzobo wenxalenye ebunjiweyo kumgama ohambelanayo, ziphucula kakhulu ukusebenza kakuhle kokupholisa kwaye zinciphisa amaxesha okujikeleza ukuya kuthi ga kwi-40% xa kuthelekiswa neetshaneli zokupholisa eziqheliweyo ngokuthe ngqo.

 

Uyilo lweNkqubo yeRunner kunye neSango

Le nkampani isebenzisa iinkqubo ze-hot runner ukuze kusebenze kakuhle imveliso, kuncitshiswe inkunkuma yezinto kunye namaxesha okujikeleza. Iindawo zamasango zibekwe ngendlela efanelekileyo ukuze kuncitshiswe ukubonakala kwezinto ezigqityiweyo ngelixa kuqinisekiswa ukuhamba kakuhle kwezinto kunye nokupakishwa kwazo.

 

Ubunjineli beNkqubo yokuKhupha

Iinkqubo zokukhupha umoya zenzelwe ukusebenzisa amandla ngokulinganayo ukuthintela ukugqwetheka okanye ukonakala kweendawo. I-Ansix Tech isebenzisa iindlela ezahlukeneyo zokukhupha umoya kuquka:

 

Izikhonkwane ze-ejector eziqhelekileyo

 

Ii-ejectors ze-blade zeembambo ezincinci

 

Ii-ejectors zemikhono ezijikeleze iiphini eziphambili

 

Iivalvu zomoya zepoppet zezinto ezibuthathaka

 

Iipleyiti ze-stripper zezinto ezimile okwebhokisi

 

Inkqubo yokubumba ngenaliti kunye nemingeni

Imingeni yokuvelisa kwiinxalenye zeemoto

Ukuvelisa izinto zeMercedes-Benz kuzisa imingeni emininzi ebalulekileyo yobuchwephesha ejongwa yi-Ansix Tech ngokucwangcisiweyo:

 

Iimfuno zoMgangatho woMphezulu: Imiphezulu yeKlasi-A mayingabi namigca yokuhamba kwamanzi, iimpawu zokuntywila, okanye ezinye iziphene ezibonakalayo

 

Uzinzo Lwemilinganiselo: Iijometri ezintsonkothileyo kufuneka zigcine ubungakanani obuchanekileyo nangona kungalingani

 

Indlela Izinto Ezisebenza Ngayo: Iiplastiki zobunjineli zibonisa amazinga ahlukeneyo okuncipha ekufuneka ahlawulwe kuyilo lwesikhunta

 

Ukuveliswa kobume: Ukuphindaphinda rhoqo kobume bomphezulu kuyo yonke into nakwixesha lokuveliswa kwayo

 

Izinto Ezininzi Ezisetyenziswayo: Ezinye izicelo zifuna iindlela eziphambili zokubumba ezinemifanekiso emininzi ezifana nezo zichazwe kwizicelo zepatenti zeemold zeMercedes-Benz ezinemibala emibini.

 

Ukuphuculwa kwenkqubo kunye nokuqinisekiswa

I-Ansix Tech isebenzisa imigaqo yokubumba yesayensi ukuseka iinkqubo eziqinileyo neziphindaphindwayo. Le ndlela ibandakanya:

 

I-DOE (Uyilo lweeMvavanyo) ukuchonga iiparameter zenkqubo ezibalulekileyo kunye nezicwangciso ezifanelekileyo

 

Uphuhliso lweWindows yeNkqubo ukuseka iiparameter zokusebenza ezilungelelanisa izinto eziqhelekileyo kunye notshintsho lokusingqongileyo

 

Ulawulo lweNkqubo yezibalo ukujonga imveliso kunye nokufumanisa iindlela ezisetyenziswayo ngaphambi kokuba zibangele ukuba iindawo zingahambelani

 

Le nkampani iphuhlise ubuchule obuthile kwiinkqubo zokubumba ezinenyathelo elinye kunye neetextures ezidityanisiweyo zomphezulu, ijongana nomngeni weshishini ochazwe kwiimfuno zobugcisa apho izinto ngokwesiko zazifuna amanyathelo ahlukeneyo okucubungula ukuze kubumbanwe kunye nokulungisa umphezulu.

 

Uqinisekiso loMgangatho kunye noLawulo

I-Ansix Tech isebenzisa inkqubo yokuqinisekisa umgangatho enamaleko amaninzi eqala ngokuqinisekiswa kwezinto eziluhlaza ize iqhubeke ukuya kuthunyelwa okokugqibela kwezinto. Inkqubo yomgangatho ibandakanya:

 

Ukuhlolwa kwenkqubo ngexesha lokwenziwa kwesikhunta kusetyenziswa i-CMM kunye nee-comparators ze-optical

 

Ukuhlolwa kwenqaku lokuqala kusetyenziswa izicwangciso zokulinganisa ezipheleleyo

 

Iisampulu zeenkcukacha-manani ngexesha lokwenziwa kwemveliso

 

Ukugcinwa rhoqo kwesikhunta kunye nokuqinisekiswa kokusebenza

 

Uvavanyo lwecandelo lweempawu zoomatshini kunye nokumelana nokusingqongileyo

 

Le ndlela icwangcisiweyo yokufikelela kumgangatho ibonakalisa ukuchaneka okufunekayo kuyo yonke inkqubo yemveliso yeMercedes-Benz, okubonakala kwizixhobo zabo zoqeqesho lokwenziwa kwemodeli yezithuthi ezigxininisa imigangatho yomgangatho echanekileyo.

 

Ukupakisha kunye nokuThunyelwa kweenkonzo

Eqonda ukuba izinto eziphambili zifuna ukupakishwa okuphezulu, i-Ansix Tech iyila izisombululo zokupakisha ezenziwe ngokwezifiso ezithi:

 

Khusela izinto ekonakalisweni ngexesha lokuthuthwa

 

Nqanda ukurhawuzelelwa okanye ukugqwetheka komphezulu

 

Faka iilebheli ezifanelekileyo kunye nokuchonga ukuze kusetyenziswe kakuhle kwizityalo zokudibanisa zeMercedes-Benz.

 

Xhasa iimfuno zokuhanjiswa ngexesha elifanelekileyo

 

Inkqubo yezothutho yenkampani idityaniswe neshedyuli yemveliso yeMercedes-Benz ukuqinisekisa ukuba izixhobo zifika ngokuchanekileyo xa zifuneka, zixhasa imisebenzi yokuvelisa esebenza kakuhle yomenzi weemoto.

 

Amaqhinga okuphucula iindleko

Iindlela Zokuphucula Izinto

I-Ansix Tech isebenzisa amaqhinga amaninzi okunciphisa iindleko zezinto zokwakha ngaphandle kokubeka umgangatho esichengeni:

 

Ukukhetha Izinto Zenzululwazi: Ukukhetha izinto ezingabizi kakhulu ezihlangabezana neemfuno zokusebenza

 

Ukudityaniswa kweCandelo: Ukuyila izinto ezidibanisa iindawo ezininzi zibe ziimoldings enye

 

Ukuphucula Ukulingana Kodonga: Ukuyila ubukhulu bodonga obuhambelanayo ukunciphisa ukusetyenziswa kwezinto ngelixa kugcinwa amandla

 

Ukuncitshiswa kweNkqubo yeRunner: Ukunciphisa inkunkuma yezinto ezibonakalayo ngokusebenzisa uyilo lwerunner olulungiselelweyo

 

Ezi ndlela zihambelana neendlela zobunjineli beendleko zeMercedes-Benz, ezihlalutya ngokucwangcisiweyo izinto ukuze kuchongwe abaqhubi beendleko kunye namathuba okuphucula.

 

Uyilo oluPhambili lokuSebenza kakuhle kweNkqubo

Le nkampani iphumeze uphuculo oluphambili lokusebenza ngendlela efanayo naleyo yenziwe yiBeijing, ebike ukunciphisa iindleko nge-99% kunye nokwanda kokusebenza ngendlela ephucukileyo izihlandlo ezi-6 ngokusebenzisa iindlela ezintsha zokushicilela kunye nokusetyenziswa kwe-3D printing application. Inkqubela phambili ekhethekileyo ye-Ansix Tech ibandakanya:

 

Ukuncitshiswa kwexesha lomjikelo ngokusebenzisa uyilo lwetshaneli yokupholisa olulungiselelweyo kunye nokuphuculwa kweparameter yenkqubo

 

Iinkqubo ezizenzekelayo zokuphatha, ukuhlola, kunye nokupakishwa kwenxalenye

 

Iishedyuli zoLondolozo oluThintelweyo ezinciphisa ixesha lokungasebenzi elingacwangciswanga

 

Ukuphuculwa kokusetyenziswa kakuhle kwamandla kwizixhobo zokubumba kunye neenkqubo ezincedisayo

 

Icebo Lokuvelisa kunye Nokuphucula Amandla

Isicwangciso sokuvelisa se-Ansix Tech siquka amanyathelo okulinganisa amandla afana nalawo aphunyezwa ngababoneleli beemoto abafuna ukulungelelanisa izakhiwo zeendleko kunye neenjongo zokwandisa imajini. Indlela yenkampani ibandakanya:

 

Ukuphucula Abasebenzi: Ukuqeshwa kwabasebenzi ngobuchule kunye neengcali eziqeqeshwe ngobuchule obuhlukeneyo

 

Ukuqiqa kweNyawo: Uyilo olusebenzayo lwefektri lunciphisa ukuphathwa kwezinto

 

Utyalo-mali kwiTekhnoloji: Ukwenziwa kwezinto ngokuzenzekelayo okulinganayo apho kufanelekile ngokwezoqoqosho

 

Inkcubeko yoPhuculo oluQhubekekayo: Ukubandakanya bonke abasebenzi kwiindlela ezintsha zokusebenza kakuhle

 

Amava oShishino kunye neZakhono zoBugcisa

I-Ansix Tech izisa amava amaninzi ekuveliseni isikhunta seemoto, inolwazi olukhethekileyo kwizinto zeMercedes-Benz. Izakhono zobugcisa zenkampani ziquka:

 

Ukubumba Izinto Ezininzi: Amava ngeenkqubo zezixhobo ezimbini kunye ne-overmolding

 

Izixhobo zoBushushu obuPhezulu: Ubuchule kwiplastiki zobunjineli kunye nezinto ezidityanisiweyo ngefayibha

 

Ukwakheka Komphezulu: Ukukwazi ukuvelisa iindawo ezinombala ngqo kwinkqubo yokubumba

 

Ubunjineli Bokuchaneka: Ukukwazi ukugcina unyamezelo oluqinileyo olufunekayo kwizithuthi zexabiso eliphezulu

 

Olu lwazi luvumela i-Ansix Tech ukuba isebenze njengeqabane elinobuchule kunokuba ibe ngumthengisi nje, inegalelo kulwazi lobunjineli kuyo yonke inkqubo yophuhliso.

 

Ukuthembeka kunye nokuzibophelela kwabathengi

Eyona nto iphambili kwifilosofi yenkampani ye-Ansix Tech kukuzinikela okungagungqiyo ekuthembekeni kwabathengi. Oku kuzibophelela kubonakala ngoku:

 

Ukuhanjiswa Kwangexesha: Ukuhlangabezana nemihla yokuhanjiswa ecwangcisiweyo ngaphandle kokuphazamiseka

 

Ukuhambelana koMgangatho: Ukugcina imigangatho yomgangatho efanayo ngexesha lokuqhuba kwemveliso

 

Ukucaca koBugcisa: Unxibelelwano oluvulekileyo malunga nemingeni kunye nezisombululo

 

Ubunjineli beXabiso eliQhubekelayo: Imizamo eqhubekayo yokunciphisa iindleko ngelixa kugcinwa umgangatho

 

Indlela le nkampani eyenze ngayo izinto ibonakalise ukuba iluncedo kakhulu njengoko iMercedes-Benz kunye nabanye abavelisi beemoto bejongene noxinzelelo olukhulayo lokhuphiswano kunye neenjongo zeendleko.

 

Isiphelo: Ukubeka iMigangatho eMitsha kwiNkonzo yeeMoto

Iprojekthi yokuvelisa ye-Ansix Tech yee-molds zeMercedes-Benz zeemoto imele okungaphezulu kwesivumelwano sokubonelela nje—ibonisa imodeli entsha yobudlelwane phakathi kwababoneleli beemoto apho ubugcisa obutsha, ubunjineli beendleko, kunye nokuzibophelela komgangatho kuhlangana khona ukuze kudale ixabiso elimangalisayo.

 

Ngokusebenzisa izakhono zobunjineli obuphambili ngelixa kusetyenziswa amaqhinga okunciphisa iindleko acwangcisiweyo, i-Ansix Tech ibonelela ngezinto ezihlangabezana nemigangatho yeMercedes-Benz ephezulu ngelixa ijongana nokubaluleka koshishino lokusebenzisa kakuhle iindleko. Impumelelo yenkampani kule projekthi igxininisa indlela abavelisi abanobuchule abanokuncintisana ngayo kungekuphela nje ngeendleko kodwa nakwisindululo sexabiso esipheleleyo—ukudibanisa ukugqwesa kobunjineli kunye nolawulo lweendleko olucwangcisiweyo.

 

Njengoko ishishini leemoto liqhubeka notshintsho lwalo oluya ekufakeni umbane, uqhagamshelo, kunye neemodeli ezintsha zokuhamba, amandla abonakaliswe yi-Ansix Tech kolu budlelwane beMercedes-Benz abeka inkampani njengomnikeli obalulekileyo kwikamva lokwenziwa kweemoto—apho ukuchaneka, ukusebenza kakuhle, kunye nokudalwa kwexabiso kufuneka kuhlale kunye ngaphandle kokuphazamiseka.

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene nee-molds zeMercedes-Benz zeemoto, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane ii-odolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye unxibelelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com

 

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