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Car Plastic Key Mold Cetakan Plastik for AnsixTech

Products

Car Plastic Key Mold Cetakan Plastik for AnsixTech
Car Plastic Key Mold Cetakan Plastik for AnsixTech
Car Plastic Key Mold Cetakan Plastik for AnsixTech
Car Plastic Key Mold Cetakan Plastik for AnsixTech

Car Plastic Key Mold Cetakan Plastik for AnsixTech

Automobile plastic key mold is a mold used to manufacture automobile plastic key shells. Automobile plastic key shells are usually made of plastic materials. The injection mold is a tool used to inject molten plastic into the mold cavity and form the key shell after cooling and solidification.

Design: Carry out mold design according to the design requirements and specifications of the key shell. The design includes mold structure, mold cavity, cooling system, exhaust system, etc.

Material preparation: Select plastic materials suitable for injection molding and prepare the required mold materials, such as steel.

Processing of molds: Processing and manufacturing of molds according to design drawings. This includes CNC machining, EDM, wire cutting and other processes.

Assemble the mold: Assemble the processed mold parts, including the mold cavity, cooling system, exhaust system, etc.

Debugging and testing: Debugging and testing the assembled mold to ensure the normal operation of the mold and the quality of injection molding.

Production of injection molded parts: The plastic particles are heated and melted, injected into the mold cavity, and after cooling and solidification, the injection molded parts are taken out.

Inspection and trimming: Inspect injection molded parts to check size, appearance and quality, etc. Trim and post-process if necessary.

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  • Car Plastic Key Mold Cetakan Plastik 4uwc
  • Car Plastic Key Mold Cetakan Plastik for AnsixTech
    Maintenance and maintenance: Regular maintenance and upkeep of injection molds, including cleaning, lubrication, replacement of worn parts, etc., to ensure long-term use of the mold.
    The manufacturing of the left and right buttons of the automotive injection mold requires consideration of the shape, size, material properties and other factors of the buttons. At the same time, it is also necessary to design an appropriate mold structure and cooling system according to the requirements of the injection molding process to ensure the quality and efficiency of injection molding. The manufacturing of injection molds requires experienced engineers and technicians to ensure the accuracy and stability of the mold..Please send us a message(Email: info@ansixtech.com ) at any time and our team will reply to you within 12 hours.

  • Mold Description

    Product Materials:

    PA6+GF30 

    Mold Material:

    2344

    Number of Cavities:

    1*2

    Glue Feeding Method:

    Cold runner

    Cooling Method:

    Water cooling

    Molding Cycle

    23.5s


    injection processgsi
  • Car Plastic Key Mold flow analysis and mold design
    The mold flow analysis and coating mold design of the automobile starter key overmolding mold are very important links in the automobile starter key overmolding manufacturing. The following will introduce the mold flow analysis and the design of the plastic coating mold for the car starter key respectively.
    Mold flow analysis of car starter key overmolding mold:
    a. Collect relevant information about the car start key encapsulation, including size, shape, material, etc.
    b. Use mold flow analysis software to import the CAD model of the car starter key encapsulation, and set the injection molding process parameters, such as injection speed, temperature, pressure, etc.
    c. Conduct mold flow analysis to simulate the melt flow, filling, cooling and other processes during the injection molding process to evaluate the filling performance, bubbles, short shots and other defects of the coating, and optimize the injection molding process parameters.
    Design of the coating mold for the car starter key coating mold:
    a. According to the requirements of rubber coating, design the mold, including mold cavity, mold core, demoulding system, cooling system, etc.
    b. Ensure that the accuracy and size of the mold meet the requirements to ensure the quality and stability of the rubber lagging.
    c. Use CAD software to design the mold and generate the three-dimensional model and engineering drawings of the mold.
    During the mold design and mold flow analysis process, you need to pay attention to the following points:
    Ensure filling performance: Through mold flow analysis, the injection molding process parameters are optimized to ensure good filling performance and avoid defects.
    Design of cooling system: Reasonably design the cooling system to ensure good cooling effect during the injection molding process and improve production efficiency and product quality.
    Design of demoulding system: According to the shape and requirements of the rubber coating, design a suitable demoulding system to ensure that the rubber coating can be demoulded smoothly and avoid damage and deformation.
    Injection molding sequence and injection point location: Determine the injection sequence and injection point location to ensure that the plastic material can fully fill the mold cavity and avoid voids and defects.
    The mold flow analysis and mold design of the automobile starter key overmolding mold require mold design, optimization of injection molding process parameters, and mold flow analysis. Through reasonable design and control, high-quality car start key encapsulation can be obtained.
  • Car Plastic Key Mold Cetakan Plastik 2p4i
  • Car Plastic Key Mold Cetakan Plastik 4lpq
  • Car Plastic Key of the mold manufacturing process and product material selection
    The manufacturing and processing of car starter key overmolding molds and the selection of overmolding injection molding materials are very important links in the car starter key overlay manufacturing. The following will introduce the manufacturing and processing of the car starter key overmolding mold and the selection of overmolding injection molding materials PA6+GF30%.
    Manufacturing and processing of car start key coating molds:
    a. According to the mold design, select the appropriate processing technology and equipment, such as CNC machining center, EDM machine, etc.
    b. Process mold parts, including mold cavity, mold core, demoulding system, cooling system, etc. Ensure that the processing accuracy and size meet the requirements.
    c. Assemble the mold parts to ensure accurate fit and adjustment of the parts and ensure the stability and reliability of the mold.
    Material selection for overmolding injection molding:
    a. Select the appropriate injection molding material according to the requirements for car starter key encapsulation. Commonly used injection molding materials include PA6, PA66, PBT, etc.
    b. Considering the requirements for encapsulation, choose injection molding materials with good mechanical properties, high temperature resistance, chemical resistance and wear resistance.
    c. PA6+GF30% is a reinforced PA6 material with 30% glass fiber reinforcement added. It has higher strength and rigidity and is suitable for manufacturing car start key coverings that require high strength and rigidity.
    During the manufacturing and processing of the car starter key overmolding mold and the selection of overmolding injection molding materials, you need to pay attention to the following points:
    Processing accuracy and size control: Ensure that the processing accuracy and size of mold parts meet the requirements to ensure the quality and stability of injection molding.
    Surface treatment of the mold: According to the requirements of the encapsulation, carry out appropriate surface treatment, such as grinding, polishing, etc., to improve the surface quality and smoothness of the encapsulation.
    Control of injection molding process parameters: According to the characteristics of the injection molding material, reasonably design and control the injection molding process parameters to ensure that the filling performance and curing effect of the material meet the requirements.
    Material selection and certification: Select injection molding materials that meet relevant standards and certification requirements to ensure product safety and hygiene.
    The manufacturing and processing of car starter key overmolding molds and the selection of overmolding injection molding materials require the selection of appropriate processing techniques and equipment, and the selection of injection molding materials with good mechanical properties, high temperature resistance, chemical resistance and wear resistance, such as PA6+ GF30%. Through reasonable processing and control of injection molding process parameters, high-quality car start key encapsulation can be achieved.
  • Car Plastic Key Mass production and Quality control
    The mass production of car starter key overmolding molds involves production difficulties, process quality assurance, production efficiency improvement and cost control：
    Production difficulties:
    a. Quality control of encapsulation: During the encapsulation process, it is necessary to ensure the filling performance, curing effect and appearance quality of the rubber material to avoid defects such as bubbles, short shots, and deformation.
    b. Rubber selection and blending: Select suitable rubber and make accurate blending to ensure the performance and stability of the rubber.
    c. Mold design and manufacturing: The design and manufacturing of molds need to consider the requirements for rubber coating, including mold cavity, mold core, demoulding system, etc., to ensure the accuracy and stability of the mold.
    Process quality assurance:
    a. Establish a complete quality control system: including quality inspection, process control and defective product handling to ensure that products meet quality standards.
    b. Conduct inspections and tests on product appearance quality, dimensional accuracy, physical properties, etc. to ensure product quality and consistency.
    c. Continuously improve the production process and optimize injection molding process parameters and mold design to improve product quality and production efficiency.
    Improved production efficiency:
    a. Optimize injection molding process parameters: Through mold flow analysis and actual production debugging, optimize injection molding process parameters, improve filling performance, cooling effect and demoulding performance, and improve production efficiency.
    b. Automated production: Use automated injection molding machines and robot systems to achieve automated production, reduce manual operations and improve production efficiency.
    c. Multi-cavity molds and multi-machine production: Use multi-cavity molds and multiple injection molding machines for simultaneous production to increase output and production efficiency.
    Cost control:
    a. Control mold manufacturing costs: Reasonably control the material costs, processing costs and labor costs of mold manufacturing to reduce production costs.
    b. Optimize the production process: By optimizing the production process, we can reduce waste and unnecessary links in production and reduce production costs.
    c. Improve production efficiency: By improving production efficiency, reduce production time and resource consumption, and reduce production costs.
    To sum up, the mass production of car starter key overmolding molds needs to solve production difficulties, establish a process quality assurance system, improve production efficiency and control costs. By optimizing injection molding process parameters, automated production, multi-cavity molds and multi-machine production, mass production of high-quality, high-efficiency and low-cost car start key overmolding molds can be achieved.