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Take-up Cover Household Appliances Injection Mold Rice cooker liner plastic mold shell injection molding

Home Appliance and Electrical Mould&Injection

Take-up Cover Household Appliances Injection Mold Rice cooker liner plastic mold shell injection molding
Take-up Cover Household Appliances Injection Mold Rice cooker liner plastic mold shell injection molding
Take-up Cover Household Appliances Injection Mold Rice cooker liner plastic mold shell injection molding

Take-up Cover Household Appliances Injection Mold Rice cooker liner plastic mold shell injection molding

The main difficulties in tightening cover molds for household appliances are as follows:

Complex shape: Household appliance tightening covers usually have complex shapes, including various concave and convex surfaces, openings, chamfers, etc., which places higher requirements on the design and manufacturing of molds.

High dimensional accuracy requirements: Household appliance tightening covers need to have high dimensional accuracy to ensure coordination with other parts and stability of use. The manufacturing of the mold requires ensuring the accuracy and stability of the mold to meet the dimensional requirements of the tightening cap.

Material selection and melting control: Household appliance tightening covers are usually injection molded using engineering plastics, such as ABS, PC, etc. These materials have high melting temperature and thermal stability requirements, and the melting temperature and melting speed need to be controlled during the injection molding process to avoid defects such as thermal decomposition and bubbles of the material.

High surface quality requirements: Household appliance tightening covers usually require high surface quality, such as smoothness, no scratches, no bubbles, etc. The design and manufacturing of the mold need to take into account the surface treatment of the tightening cover and the cooling system of the mold to ensure the surface quality of the injection molded product.

The injection molding process mainly includes the following steps

Mold assembly: Install the injection mold on the injection molding machine, and conduct debugging and testing to ensure the normal operation of the mold.

Material pretreatment: Injection molding materials are pretreated, including drying, mixing and heating, to ensure the quality and fluidity of the material.

Injection molding process: The pre-treated injection molding material is heated and pushed by the screw of the injection molding machine, injected into the cavity of the mold, and fills the entire mold cavity.

Cooling and solidification: During the injection molding process, the temperature of the injection molded finished product is lowered through the cooling system of the mold, allowing it to solidify and shrink to facilitate demoulding.

Demoulding and post-processing: After the injection molded product is solidified, remove it from the mold and perform demoulding and post-processing, such as trimming corners and removing burrs.

Inspection and packaging: Inspect the injection molded finished products to ensure that their quality meets the requirements, and then package and store them to facilitate subsequent transportation and sales.... please send us a message (Email: info@ansixtech.com ) at any time and our team will reply to you within 12 hours.

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product details

FEATURES

  • Mold Description

    Product Materials:

    PA6+GF35

    Mold Material:

    S136ESR

    Number of Cavities:

    1*2

    Glue Feeding Method:

    Hot runner

    Cooling Method:

    Water cooling

    Molding Cycle

    31.5s


    injection processgsi
  • Take-up Cover Household Appliances Mold flow analysis and mold design
    The design and mold flow analysis of the wire take-up cover shell mold:
    Mold design:
    According to the design requirements of the wire take-up cover shell, determine the structure of the mold, including mold cavity, mold core, demoulding system, cooling system, etc.
    Ensure that the accuracy and size of the mold meet the requirements to ensure the quality and stability of injection molding.
    Consider the durability and ease of maintenance of the mold, and rationally design the structure and parts of the mold to improve the life and ease of maintenance of the mold.
    Mold flow analysis:
    Use mold flow analysis software to import the CAD model of the wire take-up cover shell and set the injection molding process parameters, such as injection speed, temperature, pressure, etc.
    Conduct mold flow analysis to simulate melt flow, filling, cooling and other processes during the injection molding process to evaluate filling performance, bubbles, short shots and other defects, and optimize injection molding process parameters.
    During the mold design and mold flow analysis process, you need to pay attention to the following points:
    Ensure filling performance: Through mold flow analysis, the injection molding process parameters are optimized to ensure good filling performance and avoid defects.
    Design of cooling system: Reasonably design the cooling system to ensure good cooling effect during the injection molding process and improve production efficiency and product quality.
    Design of demoulding system: According to the shape and requirements of the wire take-up cover shell, design a suitable demoulding system to ensure that the shell can be demoulded smoothly and avoid damage and deformation.
    Injection molding sequence and injection point location: Determine the injection sequence and injection point location to ensure that the plastic material can fully fill the mold cavity and avoid voids and defects.
    Through reasonable mold design and mold flow analysis, high-quality wire take-up cover shell molds can be obtained. Please note that mold design and mold flow analysis require professional knowledge and experience. It is recommended to cooperate with a professional mold design and mold flow analysis team to ensure the accuracy and reliability of design and analysis.
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  • mold workshops 77mkg
  • Take-up Cover Household Appliances of the mold manufacturing process and product material selection
    The manufacturing and processing of the wire take-up cover shell mold and the selection and application of cover materials :
    Mold manufacturing and processing:
    According to the mold design, select appropriate processing technology and equipment, such as CNC machining center, EDM machine, etc.
    Processing of mold parts, including mold cavity, mold core, demoulding system, cooling system, etc. Ensure that the processing accuracy and size meet the requirements.
    Assemble mold parts to ensure accurate fit and adjustment of parts and ensure the stability and reliability of the mold.
    Cover material selection:
    Select the appropriate injection molding material according to the requirements of the cable take-up cover shell. According to your description, PA66+GF35% (polyamide 66 reinforced nylon, glass fiber reinforced 35%) is a commonly used material choice.
    PA66+GF35% has good strength, rigidity and heat resistance. It is suitable for the manufacture of wire take-up cover shells and can meet the strength and durability requirements of the product.
    PA66+GF35% also has good chemical resistance and wear resistance, and can adapt to chemicals and wear in the home appliance environment.
    During the mold manufacturing process and cover material selection and application process, the following points need to be noted:
    Processing accuracy and size control: Ensure that the processing accuracy and size of mold parts meet the requirements to ensure the quality and stability of injection molding.
    Surface treatment of the mold: According to the requirements of the take-up cover shell, perform appropriate surface treatment, such as grinding, polishing, etc., to improve the surface quality and smoothness of the shell.
    Control of injection molding process parameters: According to the characteristics of PA66+GF35% material, reasonably design and control the injection molding process parameters to ensure that the filling performance and curing effect of the material meet the requirements.
    Material selection and certification: Select injection molding materials that meet relevant standards and certification requirements to ensure product safety and hygiene.
    The manufacturing and processing of wire take-up cover shell molds has the advantages of efficient production, precision control, multi-functional design and cost saving. When choosing a cover material, consider factors such as strength, heat resistance, chemical resistance, and abrasion resistance. Through reasonable processing and material selection, high-quality lid production can be achieved. It is recommended to work with professional mold manufacturing and injection molding material suppliers to ensure accuracy and reliability of manufacturing and selection.
  • Take-up Cover Household Appliances Mass production and Quality control
    To achieve mass production of cable take-up cover casings and ensure process quality:
    Production process optimization:
    Optimize production plans and schedules, reasonably arrange production tasks, and ensure the efficiency and smoothness of the production process.
    Optimize the material supply chain to ensure timely supply of raw materials and avoid production interruptions and delays.
    Optimize the process flow, reduce non-production time and improve production efficiency.
    Automated production equipment:
    Use automated injection molding machines and robotic systems to achieve automated production, reduce manual operations and improve production efficiency.
    Automated equipment can increase production speed and consistency and reduce the occurrence of human error.
    Quality control system:
    Establish a complete quality control system, including quality inspection, process control and defective product processing, to ensure that products meet quality standards.
    Conduct inspections and tests on product appearance quality, dimensional accuracy, physical properties, etc. to ensure product quality and consistency.
    Monitor injection molding process parameters and key control points in the production process, and make timely adjustments and optimizations to ensure the stability and consistency of the production process.
    Training and technical support:
    Provide employee training to ensure that operators have good technical and operational skills to ensure the quality and stability of the production process.
    Work with mold manufacturing and injection molding processing teams to obtain professional technical support and guidance to ensure accuracy and reliability of manufacturing and processing.
    Through reasonable production process optimization, automated production equipment, quality control systems and training and technical support measures, mass production of wire take-up cover shells can be achieved and process quality guaranteed. It is recommended to work with a professional mold manufacturing and injection molding processing team to ensure accuracy and reliability of manufacturing and processing.