The tool handle shell two component wrapped soft rubber TPU

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• The tool handle shell two component wrapped soft rubber TPU
  

  Mold opening: Open the mold and take out the injection molded soft TPU component. These components will become different colored parts of the tool handle housing.

  Assembly: Assemble soft TPU components of different colors together to form a complete tool handle shell. It is usually assembled using adhesives or other joining methods.

  Through the above process steps, the two-color soft rubber TPU injection molding of the tool handle shell can be realized. This process can provide a two-color effect and soft touch to the handle shell, improving the appearance and comfort of the product. Soft TPU material has good wear resistance and chemical resistance, which can increase the durability and service life of the tool handle. please send us a message(Email: info@ansixtech.com ) at any time and our team will reply to you within 12 hours.

• Mold Description
  Product Materials:	ABS/PC Soft rubber: TPR
  Mold Material:	S136ESR
  Number of Cavities:	2+2
  Glue Feeding Method:	Hot runner
  Cooling Method:	Water cooling
  Molding Cycle	36.5s

  
  
  

• Mold flow analysis and mold design for Multifunctional power tool housing-Handle 2K mold

  For the mold flow analysis and mold design of the 2K mold for the multifunctional power tool housing-handle:

  Mold flow analysis:

  a. Collect relevant information about the multifunctional power tool shell-handle, including size, shape, material, etc.

  b. Use mold flow analysis software to import the CAD model of the shell-handle, and set the injection molding process parameters, such as injection speed, temperature, pressure, etc.

  c. Conduct mold flow analysis to simulate the melt flow, filling, cooling and other processes during the injection molding process to evaluate the shell-handle filling performance, bubbles, short shots and other defects, and optimize the injection molding process parameters.

  Mold design:

  a. Determine the structure and size of the 2K mold based on the mold flow analysis results. Taking into account the shape and requirements of the shell-handle, design a suitable mold structure, including mold cavity, mold core, demoulding system, cooling system, etc.

  b. Determine the process flow of two-color injection molding, including injection sequence, color switching method, etc.

  c. Carry out detailed design of the mold, including the processing technology of the mold parts, assembly method, design of the demoulding mechanism, etc.

  d. Use CAD software for mold design and generate three-dimensional models and engineering drawings of the mold.

  During the mold flow analysis and mold design process, you need to pay attention to the following points:

  Ensure the filling performance of the shell-handle: Through mold flow analysis, optimize the injection molding process parameters to ensure that the filling performance of the shell-handle is good and avoid defects.

  Design of cooling system: Reasonably design the cooling system to ensure good cooling effect during the injection molding process and avoid problems such as shell-handle deformation and shrinkage.

  Design of demoulding system: According to the shape and requirements of the shell and handle, design a suitable demoulding system to ensure that the shell and handle can be demoulded smoothly and avoid damage and deformation.

  Injection molding sequence and color switching: Determine the process flow of two-color injection molding, including the injection sequence and color switching method, to ensure the effect and quality of two-color injection molding.

  For the mold flow analysis and mold design of the 2K mold for the multi-function electric tool shell-handle, it is necessary to conduct mold flow analysis, optimize the injection molding process parameters, design the appropriate mold structure and size, determine the two-color injection molding process, and carry out the mold design. detailed design. Through reasonable design and control, a high-quality two-color injection molded shell-handle can be obtained.
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• Multifunctional power tool housing-Handle 2K mould of mold manufacturing process and product material selection 

  For the 2K mold manufacturing of the multi-function power tool shell-handle and the selection of two-color ABS/PC encapsulation TPR:

  Mold manufacturing:

  a. According to the mold design drawings, select appropriate processing technology and equipment, such as CNC machining centers, EDM machines, etc.

  b. Process mold parts, including mold cavity, mold core, demoulding system, cooling system, etc. Ensure that the processing accuracy and size meet the requirements.

  c. Assemble the mold parts to ensure accurate fit and adjustment of the parts and ensure the stability and reliability of the mold.

  Two-color encapsulated ABS/PC encapsulated TPR material selection:

  a. The two-color encapsulated ABS/PC encapsulated TPR material combines the advantages of ABS/PC plastic and TPR elastomer. It has high strength, stiffness and impact resistance, as well as good flexibility and wear resistance.

  b. The two-color encapsulated ABS/PC encapsulated TPR material has good chemical resistance and can resist the erosion of some chemical substances, and is suitable for use under various environmental conditions.

  c. The two-color encapsulated ABS/PC encapsulated TPR material has good surface texture and touch, and can provide good feel and comfort.

  In the process of mold manufacturing and double-color encapsulated ABS/PC encapsulated TPR material selection, you need to pay attention to the following points:

  Processing accuracy and size control: Ensure that the processing accuracy and size of mold parts meet the requirements to ensure the quality and stability of injection molding.

  Surface treatment: According to the requirements of the shell-handle, perform appropriate surface treatment, such as grinding, polishing, etc., to improve the surface quality and smoothness of the shell-handle.

  Heat treatment of materials: According to the requirements of the mold material, appropriate heat treatment, such as quenching, tempering, etc., is performed to improve the hardness and wear resistance of the material.

  Mold maintenance and upkeep: Regularly maintain and maintain the mold, including cleaning, lubrication, repair, etc., to extend the service life of the mold and ensure the stability of production.

  For the 2K mold manufacturing of the multi-function power tool shell-handle and the selection of two-color ABS/PC encapsulation TPR, it is necessary to select the appropriate processing technology and equipment to ensure processing accuracy and dimensional control. In terms of material selection, considering the requirements of the shell-handle and the use environment, choose a two-color encapsulated ABS/PC encapsulated TPR material with good mechanical properties, wear resistance and chemical resistance. Through reasonable manufacturing process and material selection, high-quality two-color injection molded shell-handle can be achieved.

• Multifunctional power tool housing-Handle 2K mold Mass production and Quality control

  For the mass production of 2K mold double-color encapsulated ABS/PC encapsulated TPR materials for multifunctional power tool shells and handles:

  Prepare the mold: According to the design requirements of the shell-handle, manufacture a suitable 2K mold, including the mold cavity, mold core, demoulding system, etc.

  Material preparation: Choose two-color encapsulated ABS/PC encapsulated TPR material to ensure the quality and stable supply of the material. Establish partnerships with reliable suppliers to ensure material consistency and reliability.

  Injection molding production: Load the two-color encapsulated ABS/PC encapsulated TPR material into the injection molding machine, and perform injection molding production according to the injection molding process parameters. The injection molding machine injects material into the mold cavity and core according to the design of the mold to form a two-color structure of the shell and handle.

  Color switching: Color switching is performed according to the process requirements of two-color injection molding. By controlling the color switching mechanism of the injection molding machine, injection molding of different colors is achieved to form a two-color effect of the shell-handle.

  Cooling and demoulding: During the injection molding process, the mold is cooled by the cooling system to ensure that the shape and size of the shell-handle are stable. After injection molding is complete, the housing-handle is removed from the mold using a release system.

  Quality inspection: Conduct quality inspection on the injection molded shell-handle. Check the appearance quality, dimensional accuracy, color consistency, etc. to ensure that the product meets the requirements.

  Mass production: Carry out mass production according to production plan and schedule. As needed, multiple injection molding machines and molds can be used simultaneously to increase production efficiency and output.

  Process control and optimization: During the production process, real-time monitoring and control are carried out, and injection molding process parameters are adjusted to ensure the stability and consistency of product quality. Regularly evaluate and analyze the production process to find opportunities for improvement and optimize production processes and processes.

  Through the above steps, the mass production of 2K mold double-color encapsulated ABS/PC encapsulated TPR materials for multi-functional power tool shells and handles can be achieved. Through reasonable mold manufacturing, material preparation, injection molding production and quality inspection, the quality and stability of the product can be ensured. At the same time, production efficiency and output can be improved through process control and optimization.

  Two-color encapsulated ABS/PC encapsulated TPR material has the following advantages:

  Strength and stiffness: The two-color encapsulated ABS/PC encapsulated TPR material has high strength and stiffness and can provide good structural support and resistance to deformation.

  Impact resistance: The two-color encapsulated ABS/PC encapsulated TPR material has good impact resistance and can resist external impact and vibration, protecting the integrity and stability of the product.

  Wear resistance: The two-color encapsulated ABS/PC encapsulated TPR material has good wear resistance and can resist friction and wear, extending the service life of the product.

  Chemical resistance: The two-color encapsulated ABS/PC encapsulated TPR material has good chemical resistance, can resist the erosion of some chemical substances, and is suitable for use under various environmental conditions.

  Flexibility: The two-color encapsulated ABS/PC encapsulated TPR material has a certain degree of flexibility and can provide good elasticity and softness, increasing the comfort and ergonomic design of the product.

  Good surface texture: The two-color encapsulated ABS/PC encapsulated TPR material has a good surface texture and can provide a smooth and delicate touch and appearance.

  Good processing performance: The two-color encapsulated ABS/PC encapsulated TPR material has good processing performance and is easy for injection molding, mold processing and subsequent processing.

  Two-color injection molding effect: Two-color encapsulated ABS/PC encapsulated TPR material is suitable for two-color injection molding, which can achieve a two-color effect of the product and increase the product’s appearance appeal and market competitiveness.

  The two-color encapsulated ABS/PC encapsulated TPR material has the advantages of strength and stiffness, impact resistance, wear resistance, chemical resistance, flexibility, good surface texture, good processing performance and two-color injection molding effect. These advantages make double-color encapsulated ABS/PC encapsulated TPR materials widely used in a variety of application fields, such as electronic product casings, auto parts, home appliance accessories, etc.