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Multi Material Injection Molding For Power Tool Housing- Number Ring

Multi Material Injection Molding For Power Tool Housing- Number Ring

AnsixTech power tool number ring’s two-color mold manufacturing process and two-color material injection molding process is an advanced manufacturing method used to produce number rings with two-color effects. As a leading power tool manufacturer, AnsixTech is committed to providing high-quality and innovative products. Two-color mold manufacturing and two-color material injection molding processes are one of the keys to its success.

Two-color mold manufacturing process:

In AnsixTech’s two-color mold manufacturing process, first, a team of experienced engineers uses CAD software to design the model of the digital ring. Based on the design requirements of AnsixTech power tools, they determined which components and colors the digital ring needed to be divided into, and determined the location of the dividing lines and interfaces. They then use advanced manufacturing equipment and technology to create two-color injection molds. These molds usually consist of two injection molds, one for injection molding materials of different colors. When manufacturing two-color molds, AnsixTech focuses on the structure and runner design of the mold to ensure that the two-color materials can be accurately injected and form the expected two-color effect. They also conduct strict mold testing and debugging to ensure the quality and performance of the molds.

Two-color material injection molding process:

AnsixTech uses advanced two-color material injection molding technology and combines two-color molds with injection molding technology. First, they select high-quality two-color injection molding materials, determining the color and hardness according to the requirements of the number ring. These materials are rigorously screened and tested to ensure they meet AnsixTech’s quality standards. They then heated each of the two colors of material until they melted. Utilizing an advanced two-color injection molding machine, AnsixTech injects two colors of molten material into the mold so that it fills the mold’s cavity. The injection molding machine has a precise control system that can accurately control the injection ratio and injection time of the two color materials to ensure the accuracy and consistency of the two-color effect. During the injection molding process, AnsixTech strictly controls injection molding parameters to ensure product quality and performance.

product details

FEATURES

Multi Material Injection Molding For Power Tool Housing- Number Ring

Through the two-color mold manufacturing process and two-color material injection molding process of the AnsixTech power tool digital ring, the two-color effect of the digital ring can be achieved, increasing the product’s appearance appeal and market competitiveness. Two-color injection molding can also improve the quality and durability of the digital ring to meet the needs of different users. AnsixTech is committed to continuous improvement and innovation, and continues to improve the technical level of two-color mold manufacturing and two-color material injection molding processes to meet market needs. Their professional team will continue to work hard to provide customers with high-quality, innovative and reliable power tool digital ring products. please send us a message(Email: info@ansixtech.com ) at any time and our team will reply to you within 12 hours.

Mold Description
Product Materials:	ABS/PC Soft rubber: TPR
Mold Material:	S136ESR
Number of Cavities:	4+4
Glue Feeding Method:	Hot runner
Cooling Method:	Water cooling
Molding Cycle	28.5s

Mold flow analysis and mold design for Multi Power Tool Housing- Number Ring

For the mold flow analysis and the design of the two-color mold for the multi-functional power tool housing-digital ring:

Mold flow analysis:

a. Collect relevant information about the multifunctional power tool housing-number ring, including size, shape, material, etc.

b. Use mold flow analysis software to import the CAD model of the shell-digital ring, and set the injection molding process parameters, such as injection speed, temperature, pressure, etc.

c. Conduct mold flow analysis to simulate the melt flow, filling, cooling and other processes during the injection molding process to evaluate the filling performance, bubbles, short shots and other defects of the shell-digital ring, and optimize the injection molding process parameters.

Plastic-coated two-color mold design:

a. Determine the structure and size of the rubber-coated two-color mold based on the mold flow analysis results. Taking into account the shape and requirements of the shell-number ring, design a suitable mold structure, including mold cavity, mold core, demoulding system, cooling system, etc.

b. Determine the process flow of two-color injection molding, including injection sequence, color switching method, etc.

c. Carry out detailed design of the mold, including the processing technology of the mold parts, assembly method, design of the demoulding mechanism, etc.

d. Use CAD software for mold design and generate three-dimensional models and engineering drawings of the mold.

During the mold flow analysis and rubber-coated two-color mold design process, the following points need to be noted:

Ensure the filling performance of the shell-digit ring: Through mold flow analysis, optimize the injection molding process parameters to ensure that the filling performance of the shell-digit ring is good and avoid defects.

Design of cooling system: Reasonably design the cooling system to ensure good cooling effect during the injection molding process and avoid problems such as shell-digit ring deformation and shrinkage.

Design of demoulding system: According to the shape and requirements of the shell and digital ring, design a suitable demoulding system to ensure that the shell and digital ring can be demoulded smoothly and avoid damage and deformation.

Injection molding sequence and color switching: Determine the process flow of two-color injection molding, including the injection sequence and color switching method, to ensure the effect and quality of two-color injection molding.

For the mold flow analysis and the design of the two-color mold for the multi-functional electric tool housing-digital ring, it is necessary to conduct the mold flow analysis, optimize the injection molding process parameters, design the appropriate mold structure and size, and determine the process flow of the two-color injection molding. , carry out detailed design of the mold. Through reasonable design and control, a high-quality two-color injection molded housing-number ring can be obtained.

Multi Power Tool Housing- Number Ring of mold manufacturing process and product material selection

For the manufacture of multi-functional power tool housing-digital ring two-color mold and the selection of two-color ABS/PC encapsulation TPR:

Mold manufacturing:

a. According to the mold design drawings, select appropriate processing technology and equipment, such as CNC machining centers, EDM machines, etc.

b. Process mold parts, including mold cavity, mold core, demoulding system, cooling system, etc. Ensure that the processing accuracy and size meet the requirements.

c. Assemble the mold parts to ensure accurate fit and adjustment of the parts and ensure the stability and reliability of the mold.

Two-color encapsulated ABS/PC encapsulated TPR material selection:

a. The two-color encapsulated ABS/PC encapsulated TPR material combines the advantages of ABS/PC plastic and TPR elastomer. It has high strength, stiffness and impact resistance, as well as good flexibility and wear resistance.

b. The two-color encapsulated ABS/PC encapsulated TPR material has good chemical resistance and can resist the erosion of some chemical substances, and is suitable for use under various environmental conditions.

c. The two-color encapsulated ABS/PC encapsulated TPR material has good surface texture and touch, and can provide good feel and comfort.

In the process of mold manufacturing and double-color encapsulated ABS/PC encapsulated TPR material selection, you need to pay attention to the following points:

Processing accuracy and size control: Ensure that the processing accuracy and size of mold parts meet the requirements to ensure the quality and stability of injection molding.

Surface treatment: According to the requirements of the shell-number ring, perform appropriate surface treatment, such as grinding, polishing, etc., to improve the surface quality and smoothness of the shell-number ring.

Heat treatment of materials: According to the requirements of the mold material, appropriate heat treatment, such as quenching, tempering, etc., is performed to improve the hardness and wear resistance of the material.

Mold maintenance and upkeep: Regularly maintain and maintain the mold, including cleaning, lubrication, repair, etc., to extend the service life of the mold and ensure the stability of production.

In short, for the manufacturing of multi-function power tool housing-digital ring two-color mold and the selection of two-color ABS/PC encapsulation TPR, it is necessary to select appropriate processing technology and equipment to ensure processing accuracy and dimensional control. In terms of material selection, considering the requirements and usage environment of the shell-number ring, choose a two-color encapsulated ABS/PC encapsulated TPR material with good mechanical properties, wear resistance and chemical resistance. Through reasonable manufacturing process and material selection, high-quality two-color injection molded housing-number ring can be achieved.

Mass production and Quality control for Multi Power Tool Housing- Number Ring

Multifunctional power tool housing-digital ring two-color mold injection molding mass production:

Efficient production: Injection molding is an efficient and fast production method suitable for mass production. Through reasonable production planning and scheduling, high output and stable production efficiency can be achieved.

Accurate reproduction: Injection molding can accurately replicate the shape and details of the mold, ensuring the consistency and quality of each shell-number ring.

Multiple material selection: Injection molding can use a variety of materials, including plastic, rubber, etc. The appropriate material is selected according to the requirements of the shell-digital ring to meet the functional and performance needs of the product.

Complex shapes and structures: Injection molding can realize the production of housings and digital rings with complex shapes and structures to meet the design requirements of multi-functional power tool housings.

Automated production: Injection molding can realize automated production. Through automated injection molding machines and robot systems, production efficiency can be improved and labor costs reduced.

Save materials and costs: Injection molding can maximize the use of raw materials and reduce waste. At the same time, production costs can be reduced due to the advantages of efficient production and automated production.

Consistency and stability: Injection molding can achieve shell-number ring consistency and stability, ensuring that the quality and performance of each product meet the requirements.

In terms of equipment configuration, for the mass production of multi-function power tool housing-digital ring two-color mold injection molding, the following equipment needs to be configured:

Injection molding machine: Select an injection molding machine suitable for production requirements, and select according to the size of the shell-digit ring and the injection molding process parameters to ensure that it can meet production needs.

Mold: According to the design requirements of the shell-digital ring, manufacture a suitable two-color mold, including mold cavity, mold core, demoulding system, etc.

Automation equipment: Consider using automation equipment, such as robot systems, for mold loading and unloading, product removal and stacking, to improve production efficiency and reduce labor costs.

Cooling system: Configure a suitable cooling system to ensure good cooling effect during the injection molding process and improve production efficiency and product quality.

Testing equipment: Appropriate testing equipment is configured to conduct quality inspection of the injection molded shell-digital ring to ensure that the product meets the requirements.

The mass production of multi-functional power tool housing-digital ring two-color mold injection molding has the advantages of high efficiency, precise reproduction, multiple material selections, complex shapes and structures, automated production, material and cost savings, consistency and stability. In terms of equipment configuration, it is necessary to select suitable injection molding machines, molds, automation equipment and testing equipment to meet production needs.