Akwatin wafer mai inci 12 na FOSB na silicon/wafer mai haske
Akwatin wafer mai inci 12 na FOSB na silicon/wafer mai haske
Daidaito a cikin Kowane Micron: Yadda Ansix Fasaha ta ƙware a fannin gyaran cassette na FOSB mai inci 12
A cikin duniyar masana'antar semiconductor mai cike da ƙalubale, inda ƙura ɗaya tilo za ta iya lalata tarin guntu na miliyoyin daloli, mai ɗaukar filastik mai tawali'u shine layin farko na kariya. Akwatin Jigilar Kaya na Gaba (FOSB) - kaset mai haske, mai kama da harsashi don wafers ɗin silicon mai inci 12 - ba wai kawai akwati bane. Wani abu ne da aka ƙera daidai wanda dole ne ya kare wafers masu laushi daga lalacewa ta jiki, fitar da wutar lantarki, da gurɓatar ƙwayoyin halitta yayin jigilar su tsakanin masana'antun ƙera.
Tsarin allurar waɗannan kaset ɗin yana ɗaya daga cikin fannoni mafi wahala a fannin kera robobi. Yana buƙatar haɗakar kimiyyar kayan zamani cikin sauƙi, da kuma daidaito sosai. Yin Mold, da kuma sarrafa bayanai sosai. Tsawon shekaru goma, Ansix Tech ta ƙware a wannan fanni, inda ta zama abokin tarayya mai aminci ga manyan masu samar da kayan aikin semiconductor. Wannan labarin ya yi nazari kan tsarin Ansix Tech na cikakke, tun daga ƙirar dijital zuwa isar da kayayyaki cikin sauri, yana nuna yadda mai da hankali kan kera kayayyaki da inganta tsarin ke samar da aminci mara misaltuwa da tanadin kuɗi ga abokan ciniki.
- Gina Tushen: Tsarin Dijital da Kwaikwayo
Tafiyar kaset ɗin Ansix Tech FOSB ta fara ne tun kafin a yanke ƙarfe. Kowane aiki yana farawa da cikakken nazarin Tsarin Masana'antu (DFM). DFM hanya ce mai tsari wacce ke haɗa buƙatun ƙira da yuwuwar kera kayayyaki a farkon zagayowar haɓakawa, tare da babban burin rage lokacin haɓakawa da farashi.
Injiniyoyin Ansix Tech suna haɗin gwiwa sosai da ƙungiyar ƙira ta abokin ciniki don yin nazarin samfurin 3D na kaset ɗin. Suna bincika daidaiton kauri na bango, kusurwoyin zane don fitar da iska, alamun nutsewa, da yuwuwar fasaloli masu mahimmanci kamar hinges masu haɗawa da hanyoyin ɗaurewa. Ta amfani da software na kwaikwayo na zamani, suna yin nazarin kwararar mold na farko don annabta yadda filastik ɗin da aka narke zai cika ramin. Wannan samfurin kama-da-wane yana gano matsaloli masu yuwuwa - kamar tarkon iska, layukan walda a wuraren da ke da matuƙar damuwa, ko sanyaya mara daidaituwa - waɗanda za su iya haifar da wargajewar wani ɓangare ko rashin kwanciyar hankali na girma. "Kama waɗannan matsalolin akan allo yana ceton makonni na sake yin gyaran mold mai tsada," in ji Zhang Wei, Babban Injiniyan Zane na Ansix Tech.
- Daga Zane-zane zuwa Zane-zane: Tsarin Samfura da Tabbatar da Zane
Da zarar an inganta ƙirar dijital, Ansix Tech ta koma ga tantancewa ta zahiri. Samfurin Mould, wanda galibi ana yin sa ne da aluminum ko ƙarfe mai tauri, ana yin sa cikin sauri. Ana amfani da wannan ƙirar don samar da ƙaramin rukuni na samfura ta amfani da kayan da aka yi niyya don yin aiki mai kyau.
Waɗannan labaran farko suna fuskantar tabbataccen tabbaci:
Duba Girma: Ana auna kowace ma'auni mai mahimmanci ta amfani da injinan aunawa masu daidaitawa (CMM) da na'urorin daukar hoto na laser don tabbatar da bin ƙa'idodin juriya masu tsauri (sau da yawa cikin ±0.05 mm) da ake buƙata don sarrafa wafer.
Gwajin Aiki: Ana gwada samfura akan kayan aikin sarrafa wafer (AMHS) don tabbatar da sauƙin loda/saukewa da kuma daidaita maƙallin.
Tsafta & Kimantawar Fitar da Iskar Gas: Ana sanya samfura a cikin ɗakunan da aka sarrafa don auna sakin mahaɗan halitta masu canzawa (fitar da iskar Gas), muhimmin abu ne saboda gurɓatattun abubuwa na iya faɗuwa a saman wafer.
Ana mayar da martani daga wannan matakin zuwa ga ƙirar ƙira ta ƙarshe, yana rufe madauki akan tsarin DFM.
- Zuciyar Al'amarin: Zaɓin Kayan Aiki
Zaɓin filastik shine mafi mahimmanci. Kaset ɗin FOSB dole ne su jure wa tsaftacewar autoclave, su jure wa fallasa sinadarai, su nuna daidaito mai girma, kuma su samar da kusan babu barbashi ko iskar gas. Ansix Tech tana jagorantar abokan ciniki ta hanyar tsarin zaɓi mai kyau, tana daidaita aiki da farashi.
Manyan 'yan takarar da suka yi fice a fagen aiki sun hada da:
Kwarewar Ansix Tech ba wai kawai ta dogara ne akan ba da shawarar abu ba, har ma da fahimtar yadda yanayin kwararar sa, raguwar sa, da halayen sanyaya sa za su yi hulɗa da ƙirar mold da sigogin tsari. Wannan ra'ayi na gaba ɗaya yana hana gwaji da kuskure mai tsada yayin samarwa.
- Injiniyan Kayan Aiki: Muhimman Abubuwan Zane na Mold
Tsarin FOSB mai inci 12 babban injiniya ne na daidaito, wanda galibi yana da ramuka da yawa don biyan buƙatun girma. Falsafar ƙira ta Ansix Tech ta mayar da hankali ne kan tsawon rai, iyawa, da ingancin sassa.
Zaɓin Karfe Mai Mold: Don yawan robobi da kuma yanayin gogewa na wasu robobi na injiniya, Ansix Tech yawanci yana zaɓar ƙarfe masu tauri ko waɗanda aka riga aka taurare kamar P20, 718, ko S136. Waɗannan ƙarfe suna ba da haɗin kai mafi kyau na tauri (sau da yawa 45-50 HRC), sauƙin gogewa don saman mai sheƙi, da juriyar tsatsa. Ga abubuwan da aka saka a cikin tsakiya da rami waɗanda ke fuskantar lalacewa mai tsanani, ana zaɓar ƙarfe masu inganci kamar Cr12MoV saboda ƙarfinsu, ƙarfinsu, da juriyarsu.
Tsarin Sanyaya: Sanyaya iri ɗaya ita ce abu mafi mahimmanci wajen hana yaɗuwa. Ansix Tech tana ƙera hanyoyin sanyaya masu rikitarwa waɗanda ke bin tsarin ɓangaren gwargwadon iko. Wannan yana tabbatar da cire zafi daidai gwargwado, yana rage lokacin zagayowar, kuma yana daidaita girman sassan.
Tsarin Gudu da Ƙofar Ruwa: Tsarin gudu mai zafi daidaitacce ne don kawar da sharar abu da kuma kiyaye yanayin narkewa mai daidaito. Ana sanya wuraren ƙofa a cikin dabarun - sau da yawa tare da kashin baya ko yankin hinges na kaset ɗin - don tabbatar da daidaiton cikawa da ɓoye ramuka a wuraren da ba su da mahimmanci. Ana iya amfani da jerin ƙofofin bawul don sarrafa gaban kwararar ruwa da kuma kawar da layukan walda a saman da ake gani.
Tsarin Fitar da Kaya: Ganin manyan saman da ke da faɗi da kuma zurfin jan hankali, an tsara tsarin fitar da kaya mai yawa da kulawa sosai. Ana sanya fil ɗin fitar da kaya don amfani da ƙarfin da ya dace, wanda ke hana karkacewa ko alamun damuwa a saman ciki na asali wanda ke hulɗa da wafers.
- Crucible na Daidaito: Kera da Sarrafa Mold
Fassara cikakkiyar ƙira zuwa cikakkiyar ƙira ita ce inda ƙwarewar Ansix Tech ke haskakawa. Tsarin ya haɗa da injinan CNC na zamani, EDM (Na'urar Rage Fitar da Wutar Lantarki) don cikakkun bayanai masu rikitarwa, da kuma niƙa mai inganci. Babban ƙalubalen yana nan wajen cimma kammala saman da ake buƙata (sau da yawa ana goge madubi na SPI A1 don bayyanawa) da kuma kiyaye daidaiton matakin micron a kan manyan faranti na mold.
An tsara tsarin aikin sosai:
Injin da ba shi da ƙarfi: Cire kayan da aka tara daga tubalan ƙarfe.
Maganin Zafi: Ga zaɓaɓɓun ƙarfe, don cimma taurin da aka sa gaba.
Injin Semi-Gamawa & Gamawa: Niƙa da juyawa na CNC don kawo sassa zuwa ga girman ƙarshe.
EDM: Amfani da na'urorin lantarki na jan ƙarfe ko graphite don nutse cikakkun bayanai da rubutu masu rikitarwa na ramin.
Daidaito Niƙa da Gogewa: Cimma ma'auni na ƙarshe da kuma ƙarewar saman da aka ƙayyade.
Haɗawa da Sanyawa: Haɗa ƙwanƙolin, rami, abubuwan da aka saka, zamewa, da tsarin fitarwa daidai gwargwado.
Gwaji da Daidaitawa: Ana ɗora mold ɗin da aka kammala a kan injin ƙera allura don ɗaukar hotuna na farko, sannan a gyara shi da kyau.
- Rage Tsarin: Kalubalen Gyaran Allura da Ingantawa
Gina babban sashi mai sirara daga kayan zafi mai yawa, masu ƙarancin kwarara kamar PEEK yana gabatar da ƙalubale masu girma:
Matsi Mai Yawa da Zafin Jiki: Zafin narkewa na iya wuce 400°C, wanda ke buƙatar injunan da ke da ƙarfin faranti masu ƙarfi da kuma daidaitaccen sarrafa zafin jiki.
Kula da Yaƙi: Ragewar bambancin ra'ayi shine maƙiyi. Ansix Tech tana yaƙi da wannan ta hanyar ingantaccen tsarin sanyaya ta da kuma tsarin ƙera kayan kimiyya, tana sarrafa bayanan matsi na fakiti da lokutan sanyaya sosai.
Fitar da iska: Rashin isasshen iskar na iya haifar da alamun ƙonewa ko cikawa mara cikawa. Ana yin injinan tace iska daidai a ƙarshen wuraren cikewa.
Tsafta: Dole ne dukkan tsarin, tun daga busar da kayan zuwa sarrafa sassan, ya faru a cikin ɗaki mai tsafta ko muhalli mai kama da ɗaki mai tsafta don hana gurɓatawa.
Inganta tsarin Ansix Tech yana dogara ne akan bayanai. Ta hanyar shigar da na'urori masu auna matsin lamba da zafin jiki, suna iya sa ido kan "hanyar zafi-injini" na kowane hoto, suna tabbatar da daidaito daga kashi na farko zuwa na miliyan ɗaya. Wannan hanyar tana ba da gudummawa kai tsaye ga manufofin masana'antu na rage lokacin zagayowar kashi 30%, tanadin makamashi kashi 30%, da kuma inganta 5% a cikin lanƙwasa da ƙarfin injina.
- Ma'aunin Marasa Takaici: Kula da Inganci da Tabbatarwa
Kowace kaset da ta bar wurin Ansix Tech, wani ɓangare ne da aka tabbatar da ingancinsa. Tsarin ingancin ya haɗa da:
Dubawa a Cikin Aiki: Duba girma, duba gani don gano lahani, da kuma auna kofofin shiga.
Gwajin Aiki: Gwajin tsarin matsewa 100% da kuma duba daidaiton da aka yi da wafers marasa tsari.
Tabbatar da Tsabta: Gwajin rukuni don ƙidaya ƙwayoyin cuta da fitar da iskar gas daidai da ƙa'idodin SEMI.
Bin diddigi: Kowane ramin mold da kuma aikin samarwa an rubuta shi a cikin rajista, wanda ke ba da cikakken bin diddigi ga kowane sashi.
- Ma'aunin Ƙarshe: Marufi da Isarwa da Sauri
Ganin yadda sarƙoƙin samar da kayayyaki na semiconductor ke aiki cikin lokaci, Ansix Tech ta ƙirƙiro marufi na musamman. Ana sanya kaset a cikin jakunkuna masu tsabta na aji 100 a cikin kwantena masu ƙarfi waɗanda ke hana lalacewa yayin jigilar kaya. Ta hanyar amfani da tsarin ƙira da masana'anta da aka haɗa da kuma sauƙaƙe ayyukan aiki, Ansix Tech ta himmatu wajen aiwatar da lokutan jagoranci mafi girma a masana'antu, tun daga sanya oda zuwa isarwa, ba tare da yin illa ga inganci ba.
- Bambancin Fasaha na Ansix: Kwarewa, Aminci, da Darajar
Kwarewar da Ansix Tech ta samu a fannin masana'antu ita ce babbar kadararta. Bayan samar da dubban molds don sarrafa kayan wafer, kamfanin ya gina tushen ilimi na musamman kan halayen kayan aiki, bambance-bambancen ƙirar mold, da tagogi na sarrafawa. Wannan ƙwarewar ta fassara kai tsaye zuwa tanadin kuɗi ga abokan ciniki ta hanyoyi da dama:
Tsarin Da Ya Dace Da Farko: Cikakken tsarin DFM da kwaikwayonsa yana hana sauye-sauye masu tsada na mold.
Ingancin Kayan Aiki: Jagorar ƙwararru tana zaɓar kayan da suka fi araha waɗanda suka cika ƙa'idodi, yayin da ingantaccen tsarin gate da runner yana rage ɓarna.
Ingancin Tsarin Aiki: Gina kimiyya da kuma ingantaccen tsarin sanyaya yana rage yawan amfani da makamashi da kuma ƙara yawan fitarwa na na'ura, wanda hakan ke rage farashin kowane bangare.
Tsawon Mold: Zaɓin ƙarfe mai kyau da ƙira mai ƙarfi suna tabbatar da cewa molds suna samar da miliyoyin sassa tare da ƙarancin lokacin gyarawa.
"Manufarmu ita ce samar da fiye da wani tsari ko wani ɓangare," in ji Li Feng, Babban Jami'in Kamfanin Ansix Tech. "Muna samar da aminci. A cikin masana'antar da ake auna lokacin aiki da dubban daloli a minti ɗaya, amincin kowane ɓangare a cikin sarkar samar da kayayyaki yana da matuƙar muhimmanci. Muna gina wannan aminci a kowane mataki na aikinmu, wanda hakan ke ba da babbar daraja ga abokan cinikinmu."
Kammalawa
A cikin rawar da ke tattare da kera semiconductor, inda ake auna daidaito a cikin nanometers da tsabta a cikin barbashi a kowace mita mai siffar cubic, tsarin allurar kaset ɗin FOSB mai inci 12 yana tsaye a matsayin shaida ga ci gaban ƙwarewar masana'antu. Ansix Tech ta ƙware a wannan fanni ta hanyar haɗa ƙira ta zamani, kimiyyar kayan aiki, injiniyan daidaito, da kuma sarrafa tsari mai wayo. Ta hanyar mai da hankali sosai kan iyawar kerawa da inganci, kamfanin ba wai kawai yana tabbatar da kariyar wafers ɗin silicon mafi ci gaba a duniya ba, har ma yana ba da fa'idodi masu mahimmanci ga abokan hulɗarsa. Yayin da geometries na guntu ke ci gaba da raguwa kuma buƙatun sarrafa wafer ke ƙaruwa da ƙarfi, rawar da ƙwararru kamar Ansix Tech za ta ƙara zama mahimmanci ga yanayin semiconductor na duniya.
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi kaset ɗin wafer silicon mai inci 12 na FOSB/akwatin wafer mai haske
, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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