Ikhasethi ye-wafer ye-silicon ye-FOSB ye-intshi ezili-12/i-wafer yebhokisi ebonakalayo
Ikhasethi ye-wafer ye-silicon ye-FOSB ye-intshi ezili-12/i-wafer yebhokisi ebonakalayo
Ukuchaneka kwiMicron nganye: Njani I-Ansix I-Tech iGqwesile uBugcisa bokubumba i-Wafer Cassette ye-FOSB eyi-12-intshi
Kwihlabathi elinzima lokuvelisa ii-semiconductor, apho isuntswana elinye lothuli linokonakalisa iqela leetships ezixabisa izigidi zeerandi, i-plastic carrier ethobekileyo yindlela yokuqala yokuzikhusela. Ibhokisi yoThutho evuleka ngaphambili (i-FOSB)—ikhasethi ecacileyo, efana ne-clamshell yee-wafers ze-silicon eziyi-12-intshi—ayisiyiyo nje isitya. Yinto eyenziwe ngokuchanekileyo ekufuneka ikhusele ii-wafers ezibuthathaka ekonakaleni komzimba, ekukhutshweni kwe-electrostatic, nasekungcolisweni kweemolekyuli ngexesha lokuthuthwa phakathi kwezityalo zokwenza.
Ukubumba ezi khasethi ngenye yezona ndlela zinzima kakhulu ekuveliseni iiplastiki. Ifuna ukuhlanganiswa okucokisekileyo kwesayensi yezinto eziphucukileyo, ukuchaneka okukhulu. Ukwenza iMold, kunye nokucubungula okulawulwa ngokuqinileyo. Kangangeminyaka engaphezu kweshumi, i-Ansix Tech ibigxile kule ndawo, iba liqabane elithembekileyo lababoneleli bezixhobo ze-semiconductor abaphambili. Eli nqaku ligxila kwindlela ye-Ansix Tech ebanzi, ukusuka kuyilo lwedijithali ukuya ekuhanjisweni ngokukhawuleza, ligxininisa indlela ukugxila kwayo okungapheliyo ekuveliseni nasekuphuculeni inkqubo okubonelela ngayo ukuthembeka okungenakuthelekiswa nanto kunye nokonga iindleko kubathengi.
- Ukubeka iSiseko: Uyilo lweDijithali kunye nokulinganisa
Uhambo lwekhasethi ye-Ansix Tech FOSB luqala kudala ngaphambi kokuba intsimbi isikwe. Yonke iprojekthi iqala ngohlalutyo olupheleleyo lwe-Design for Manufacturability (DFM). I-DFM yindlela ecwangcisiweyo edibanisa iimfuno zoyilo kunye nokwenzeka kokuvelisa kwasekuqaleni komjikelo wophuhliso, injongo ephambili kukunciphisa ixesha kunye neendleko zophuhliso.
Iinjineli ze-Ansix Tech zisebenzisana ngokusondeleyo neqela loyilo lomthengi ukuhlalutya imodeli ye-3D yekhasethi. Bahlola ukufana kobukhulu bodonga, ii-engile zedrafti zokukhupha, iimpawu zokusinki ezinokubakho, kunye nokwenzeka kweempawu ezibalulekileyo ezifana neehinges ezidibeneyo kunye neendlela zokutshixa. Besebenzisa isoftware yokulinganisa ephucukileyo, benza uhlalutyo lokuqala lokuhamba komngundo ukuqikelela indlela iplastiki enyibilikisiweyo eya kuzalisa ngayo umngxuma. Olu hlobo lokulinganisa olubonakalayo lubonisa iingxaki ezinokubakho—ezifana nemigibe yomoya, imigca ye-weld kwiindawo ezinoxinzelelo oluphezulu, okanye ukupholisa okungalinganiyo—okunokukhokelela ekuqhekekeni kwamacandelo okanye ukungazinzi kobukhulu. “Ukubamba ezi ngxaki kwiscreen kusindisa iiveki zokulungiswa kwakhona komngundo okubiza kakhulu,” ucacisa uZhang Wei, iNjineli yoYilo eyiNtloko ye-Ansix Tech.
- Ukusuka kwi-Virtual ukuya kwi-Physical: Ukuqinisekiswa kwePrototyping kunye noYilo
Nje ukuba uyilo lwedijithali luphuculwe, i-Ansix Tech itshintshela ekuqinisekisweni ngokomzimba. Umngundo womzekelo, edla ngokwenziwa nge-aluminium okanye ngentsimbi eqinisiweyo, yenziwa ngomatshini ngokukhawuleza. Le mold isetyenziselwa ukuvelisa iqela elincinci leeprototypes kusetyenziswa izinto ezicetywayo zokusebenza okuphezulu.
La manqaku okuqala angqinisiswa ngokungqongqo:
Uhlolo lweMilinganiselo: Yonke imilinganiselo ebalulekileyo ilinganiswa kusetyenziswa oomatshini bokulinganisa abalungelelanisiweyo (i-CMM) kunye neeskena zelaser ukuqinisekisa ukuthotyelwa kokunyamezelana okuqinileyo (ngokuqhelekileyo ngaphakathi kwe-±0.05 mm) okufunekayo ekuphathweni kwe-wafer.
Uvavanyo Lokusebenza: Iiprototypes zivavanywa kwizixhobo zokuphatha iiwafer (AMHS) ukuqinisekisa ukulayisha/ukukhulula izinto kakuhle kunye nokubambelela ngokufanelekileyo.
Uvavanyo lokuCoca nokuNgasebenzisi igesi: Iisampulu zifakwa kwiindawo ezilawulwayo ukuze kulinganiswe ukukhutshwa kweekhompawundi eziphilayo eziguquguqukayo (igesi ephumayo), into ebalulekileyo njengoko ukungcola kunokungena kwiindawo ezicociweyo.
Ingxelo evela kweli nqanaba idluliselwa kuyilo lokugqibela lwesikhunta, ivala iluphu kwinkqubo ye-DFM.
- Intliziyo yeNto: Ukukhetha Izinto
Ukukhetha iplastiki kubaluleke kakhulu. Iikhasethi ze-FOSB kufuneka zimelane nokubulala iintsholongwane kwi-autoclave, zimelane nokuvezwa ziikhemikhali, zibonakalise uzinzo olukhulu, kwaye zingavelisi masuntswana okanye iigesi. I-Ansix Tech ikhokela abathengi kwinkqubo yokukhetha ngononophelo, ilinganisela ukusebenza nexabiso.
Abaviwa abaqhelekileyo abasebenzayo kakhulu baquka:
Ubuchule be-Ansix Tech abuxhomekekanga nje ekucebiseni into ethile, kodwa buxhomekeke ekuqondeni indlela ukuziphatha kwayo, ukuncipha kwayo, kunye neempawu zokuphola eziya kusebenzisana ngayo noyilo lwesikhunta kunye neeparamitha zenkqubo. Olu luvo lupheleleyo luthintela ukuzama kunye neempazamo ezibizayo ngexesha lokuvelisa.
- Ubunjineli beSixhobo: Iinkalo eziphambili zoYilo lweMold
I-mold ye-FOSB eyi-12-intshi ngumsebenzi wobugcisa bobunjineli obuchanekileyo, odla ngokuba nemingxuma emininzi ukuhlangabezana neemfuno zomthamo. Ifilosofi yoyilo lwe-Ansix Tech igxile kubomi obude, ukugcinwa kwayo, kunye nomgangatho wayo.
Ukukhethwa kweNsimbi yoMgquba: Ngenxa yobuninzi obukhulu kunye nendalo yokurhawuzelela kwezinye iiplastiki zobunjineli, i-Ansix Tech idla ngokukhetha iintsimbi eziqiniswe kwangaphambili okanye eziqiniswe nge-P20, 718, okanye i-S136. Ezi ntsimbi zibonelela ngomxube ofanelekileyo wobunzima (odla ngokuba yi-45-50 HRC), ukupholishwa kwiindawo ezikhazimlayo, kunye nokumelana nokugqwala. Kwizinto ezifakwe ngaphakathi kunye nezingaphakathi ezigugileyo ezigugileyo kakhulu, iintsimbi eziphezulu ezifana ne-Cr12MoV zikhethwa ngenxa yokuqina kwazo okuphezulu, ukuqina, kunye nokumelana nokugqwala.
Inkqubo Yokupholisa: Ukupholisa okufanayo yeyona nto ibalulekileyo ekuthinteleni ukuqhekeka. I-Ansix Tech iyila imijelo yokupholisa eyinkimbinkimbi elandela umda wenxalenye ngokusondeleyo kangangoko kunokwenzeka. Oku kuqinisekisa ukukhupha ubushushu ngokulinganayo, kunciphisa ixesha lokujikeleza, kwaye kuzinzise ubukhulu benxalenye.
Inkqubo yeRunner & Gating: Iinkqubo ze-Hot runner zisemgangathweni wokususa inkunkuma yezinto ezibonakalayo kunye nokugcina ubushushu obungaguqukiyo bokunyibilika. Iindawo zesango zibekwe ngobuchule—ngokuqhelekileyo ecaleni komqolo wekhasethi okanye indawo ye-hinge—ukuqinisekisa ukuzaliswa ngokulinganayo kunye nokufihla intsalela kwiindawo ezingezizo ezibalulekileyo. Ukulandelelana kwesango le-valve kungasetyenziselwa ukulawula ukuhamba komphambili kunye nokususa imigca ye-weld kwiindawo ezibonakalayo.
Inkqubo Yokukhupha Impahla: Ngenxa yokuba ineendawo ezinkulu nezithe tyaba kunye nokutsalwa okunzulu, inkqubo yokukhupha iiphini ezininzi yenzelwe ngononophelo olukhulu. Iiphini zokukhupha zibekwe ukuze zisebenzise amandla alungeleleneyo, zithintele ukugqwetheka okanye iimpawu zoxinzelelo kwiindawo zangaphakathi ezicocekileyo ezidibana neewafers.
- Isixhobo Sokuchaneka: Ukuveliswa Nokucutshungulwa Kwezinto Ezingumgubo
Ukuguqulela uyilo olugqibeleleyo lube yimold egqibeleleyo kulapho ubuchule be-Ansix Tech buqaqamba khona. Le nkqubo ibandakanya umatshini wokulungisa we-CNC osezingeni eliphezulu, i-EDM (i-Electrical Discharge Machining) ukuze kufunyanwe iinkcukacha ezintsonkothileyo, kunye nokusila ngokuchanekileyo. Eyona mingeni mikhulu ikukufikelela ekugqityweni komphezulu ofunekayo (ngokuqhelekileyo yi-SPI A1 mirror polish ukuze kubonakale ngokucacileyo) kunye nokugcina ukuchaneka kwe-micron kwinqanaba kuzo zonke iipleyiti ezinkulu zemold.
Umsebenzi ucwangciswe ngononophelo:
Umatshini Onzima: Ukususa izinto ezinkulu kwiibhloko zentsimbi.
Unyango lobushushu: Kwiintsimbi ezikhethiweyo, ukuze kufezekiswe ubulukhuni ekujoliswe kubo.
Umatshini Wokusika Nokujika Okungenasiphelo: Ukusila nokujika kwe-CNC ukuze kufikelele kumlinganiselo ophantse ube ngowokugqibela.
I-EDM: Ukusebenzisa ii-electrodes zekopolo okanye zegrafiti ukuntywilisela iinkcukacha ezintsonkothileyo zomngxuma kunye nombhalo.
Ukusila nokuPolisha ngokuchanekileyo: Ukufikelela kubukhulu bokugqibela kunye nokugqitywa komphezulu okuchaziweyo.
Ukudibanisa nokufakela: Ukudibanisa umbindi, umngxuma, izinto ezifakwayo, izilayidi, kunye nenkqubo yokukhupha amanzi ngokuchanekileyo.
Uvavanyo kunye noLungiso: I-mold egqityiweyo ifakwe kumatshini wokubumba ngenaliti ukuze kuthathwe imifanekiso yokuqala, ilandelwe kukulungiswa kakuhle kokulingana kunye nokususwa kwezixhobo.
- Ukulawula Inkqubo: Imingeni yokubumba ngenaliti kunye nokuphucula
Ukubumba inxalenye enkulu, enodonga oluncinci ngezinto ezishushu kakhulu nezihamba kancinci ezifana nePEEK kuzisa imingeni enzima:
Uxinzelelo oluphezulu kunye nobushushu bokujova: Amaqondo obushushu anyibilikayo angadlula i-400°C, nto leyo edinga oomatshini abaneepleyiti eziqinileyo kunye nolawulo oluchanekileyo lobushushu.
Ulawulo lweWarpage: Ukuncipha komahluko lutshaba. I-Ansix Tech ilwa noku ngokusebenzisa uyilo lwayo lokupholisa oluphuculiweyo kunye nendlela yokubumba yesayensi, ilawula ngononophelo iiprofayili zoxinzelelo lwepakethi kunye namaxesha okupholisa.
Ukukhupha umoya: Ukukhupha umoya ongafanelekanga kunokubangela amabala okutsha okanye ukugcwalisa okungaphelelanga. Iitshaneli zokukhupha umoya ezichanekileyo zisebenza ngomatshini ekupheleni kweendawo zokugcwalisa.
Ucoceko: Lonke olu cwangciso, ukusuka ekomiseni izinto ukuya ekuphatheni inxalenye yazo, kufuneka lwenzeke kwigumbi elicocekileyo okanye kwindawo efana negumbi elicocekileyo ukuthintela ungcoliseko.
Ukulungiswa kwenkqubo ye-Ansix Tech kuqhutywa yidatha. Ngokufaka ii-sensors zoxinzelelo lwe-cavity kunye nobushushu, zinokujonga "indlela yobushushu-yoomatshini" yeshoti nganye, ziqinisekise ukuhambelana ukusuka kwinxalenye yokuqala ukuya kwisigidi. Le ndlela inegalelo ngokuthe ngqo kwiinjongo zoshishino zokunciphisa ixesha lomjikelo nge-30%, ukonga amandla nge-30%, kunye nokuphucula ubucaba kunye namandla oomatshini nge-5%.
- Umgangatho Ongagungqiyo: Ulawulo Lomgangatho kunye noQinisekiso
Ikhasethi nganye ephuma kwi-Ansix Tech iyinxalenye eqinisekisiweyo. Ulawulo lomgangatho luquka:
Ukuhlolwa kwenkqubo: Ukuhlolwa kobukhulu, ukuhlolwa ngokubonakalayo kweziphene, kunye nokulinganiswa kwentsalela yesango.
Uvavanyo Lokusebenza: Uvavanyo lwe-100% lwendlela yokuncamathelisa kunye nokujonga ukuba ilingana njani ngee-wafers zobuxoki.
Ukuqinisekiswa kococeko: Uvavanyo lweqela lokuhlola inani lamasuntswana kunye nokuphuma kwegesi ngokuhambelana nemigangatho ye-SEMI.
Ukulandeleka: Umgodi ngamnye wokubumba kunye nokuqhuba kwemveliso kuyagcinwa, okubonelela ngokulandeleka okugcweleyo kwenxalenye nganye.
- I-Final Mile: Ukupakisha kunye nokuhanjiswa ngokukhawuleza
Ukuqonda indlela ezisebenza ngayo izinto ezithengiswayo ngexesha elifanelekileyo, i-Ansix Tech iphuhlise ukupakisha okukhethekileyo. Iikhasethi zipakishwe kwiingxowa ezicocekileyo zeklasi ye-100 ngaphakathi kwezikhongozeli eziqinileyo nezikhuselayo ezithintela umonakalo ngexesha lokuthunyelwa. Isebenzisa imodeli yayo yoyilo kunye nokwenziwa kwayo kunye neendlela zokusebenza ezilungelelanisiweyo, i-Ansix Tech izibophelela kumaxesha okukhokela aphambili kushishino, ukusuka ekubekeni iiodolo ukuya ekuhanjisweni, ngaphandle kokubeka emngciphekweni umgangatho.
- Umahluko we-Ansix Tech: Amava, Ukuthembeka, kunye nexabiso
Amava anzulu kushishino lwe-Ansix Tech yeyona nto ibalulekileyo. Ekubeni ihambise amawaka ee-molds zezixhobo zokuphatha ii-wafer, inkampani yakhe isiseko solwazi oluyimfihlo malunga nokuziphatha kwezinto eziphathekayo, iindlela zoyilo lwe-mold, kunye neefestile zenkqubo. Olu lwazi luguqulela ngqo ekongeni iindleko kubathengi ngeendlela ezahlukeneyo ezibalulekileyo:
Uyilo oluLungileyo lokuqala: I-DFM epheleleyo kunye nokulinganisa kuthintela utshintsho olubizayo lwesikhunta.
Ukusebenza kakuhle kwezinto: Isikhokelo seengcali sikhetha izinto ezingabizi kakhulu ezihlangabezana neemfuno, ngelixa iinkqubo zokulungisa iigeyithi kunye neenkqubo zokuqhuba zinciphisa inkunkuma.
Ukusebenza kakuhle kwenkqubo: Ukubumba ngokwesayensi kunye nemijikelo yokupholisa eyenziwe ngcono kunciphisa ukusetyenziswa kwamandla kwaye kwandisa imveliso yomatshini, kunciphisa iindleko ngenxalenye nganye.
Ubude beMold: Ukukhethwa kwentsimbi ngokuchanekileyo kunye noyilo oluqinileyo kuqinisekisa ukuba iimold zivelisa izigidi zeenxalenye kwaye azinaxesha lininzi lokugcinwa.
“Umsebenzi wethu kukubonelela okungaphezulu nje kwento ethile okanye inxalenye yayo,” utshilo uLi Feng, i-CEO ye-Ansix Tech. “Sibonelela ngokuthembeka. Kwishishini apho ixesha lokungasebenzi lilinganiswa ngamashumi amawaka eedola ngomzuzu, ukuthembeka kwento nganye kwikhonkco lokubonelela kubaluleke kakhulu. Sakha olo kuthembeka kuyo yonke inyathelo lenkqubo yethu, nto leyo enika ixabiso elikhulu kubathengi bethu.”
Isiphelo
Kwindlela entsonkothileyo yokwenziwa kwee-semiconductor, apho ukuchaneka kulinganiswa ngee-nanometers kunye nokucoceka ngamasuntswana nge-cubic meter nganye, ukubumba kwe-fosfos ze-fosfos eziyi-12-intshi kungqina ubuchule bokwenziwa obuphambili. I-Ansix Tech ikwazile ukuyiqonda le ndlela ngokudibanisa uyilo oluphambili, isayensi yezinto eziphathekayo, ubunjineli bokuchaneka, kunye nolawulo lwenkqubo olukrelekrele. Ngokugxila ngokungapheziyo ekuveliseni nasekusebenzeni kakuhle, inkampani ayiqinisekisi nje kuphela ukhuseleko olungenasiphako lwee-silicon wafers eziphambili kakhulu kwihlabathi kodwa ikwabonelela ngeenzuzo ezibonakalayo, ezibalulekileyo zexabiso kumaqabane ayo. Njengoko ii-geometri ze-chip ziqhubeka nokuncipha kwaye iimfuno zokuphathwa kwee-wafer zikhula ngakumbi, indima yeengcali ezifana ne-Ansix Tech iya kuba yinto ebalulekileyo ngakumbi kwi-ecosystem ye-semiconductor yehlabathi.
I-Ansix Tech Co Ltd
Ukuba unezicwangciso ezinxulumene nekhasethi ye-wafer ye-silicon ye-FOSB ye-12-intshi/i-wafer ecacileyo yebhokisi yokubumba
, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane iiodolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye uqhagamshelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com
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