ʻŌmole pahu moakaka cassette/wafer silicon FOSB 12-'īniha
ʻŌmole pahu moakaka cassette/wafer silicon FOSB 12-'īniha
Ke Kūpono i kēlā me kēia Micron: Pehea ʻAnisika ʻO Tech Masters ke akamai o ka hoʻoheheʻe ʻana i ka wafer cassette FOSB 12-'īniha
I loko o ke ao kiʻekiʻe o ka hana ʻana o nā semiconductor, kahi e hiki ai i kahi ʻāpana lepo hoʻokahi ke hōʻino i kahi pūʻulu o nā ʻāpana miliona miliona kālā, ʻo ka mea lawe palaki haʻahaʻa kahi laina pale mua. ʻO ka Front-Opening Shipping Box (FOSB)—he cassette moakaka, ʻano clamshell no nā wafers silicon 12-'īniha—ʻaʻole ia he pahu wale nō. He ʻāpana i hana ʻia me ka pololei e pono ai ke pale i nā wafers palupalu mai ka pōʻino kino, ka hoʻokuʻu electrostatic, a me ka haumia molekala i ka wā o ka lawe ʻana ma waena o nā hale hana hana.
ʻO ke ʻano hoʻoheheʻe ʻana o kēia mau cassette kekahi o nā ʻano hana koʻikoʻi loa i ka hana ʻana i nā plastics. Pono ia i kahi hui ʻana o ka ʻepekema mea holomua, ka pololei loa. Hana ʻana i ka ʻōmole, a me ka hana ʻana i kāohi pono ʻia. No nā makahiki he ʻumi a ʻoi, ua loea ʻo Ansix Tech i kēia niche, e lilo ana i hoa hilinaʻi no nā mea hoʻolako lako semiconductor alakaʻi. Ke komo nei kēia ʻatikala i ke ʻano holoʻokoʻa o Ansix Tech, mai ka hoʻolālā kikohoʻe a hiki i ka lawe wikiwiki ʻana, e hōʻike ana pehea e hāʻawi ai kāna nānā mau ʻana i ka hana hana a me ka hoʻonui ʻana i ke kaʻina hana i ka hilinaʻi like ʻole a me ka mālama kālā no nā mea kūʻai aku.
- Ke kau nei i ke kahua: Hoʻolālā kikohoʻe a me ka hoʻohālike
Hoʻomaka ka huakaʻi o kahi cassette Ansix Tech FOSB ma mua loa o ka ʻoki ʻia ʻana o ke kila. Hoʻomaka kēlā me kēia papahana me kahi loiloi piha o ka Design for Manufacturability (DFM). ʻO DFM kahi ʻano hana ʻōnaehana e hoʻohui i nā koi hoʻolālā me ka hiki ke hana i ka wā mua o ke kaʻina hana, me ka pahuhopu nui o ka hōʻemi ʻana i ka manawa hoʻomohala a me ke kumukūʻai.
Hana pū nā ʻenekinia o Ansix Tech me ka hui hoʻolālā o ka mea kūʻai aku e kālailai i ke kumu hoʻohālike 3D o ka cassette. Nānā lākou i ke ʻano like o ka mānoanoa o ka paia, nā kihi draft no ka ejection, nā māka poho hiki, a me ka hiki ke hoʻohana ʻia nā hiʻohiʻona koʻikoʻi e like me nā hinges integral a me nā mīkini latching. Me ka hoʻohana ʻana i ka polokalamu simulation holomua, hana lākou i ka loiloi kahe mua o ka mold e wānana pehea e hoʻopiha ai ka plastic i hoʻoheheʻe ʻia i ka lua. ʻIke kēia prototyping virtual i nā pilikia hiki - e like me nā pahele ea, nā laina weld ma nā wahi kiʻekiʻe-stress, a i ʻole ka hoʻoluʻu like ʻole - hiki ke alakaʻi i ka warpage ʻāpana a i ʻole ka paʻa ʻole o ka dimensional. "ʻO ka hopu ʻana i kēia mau pilikia ma ka pale e mālama i nā pule o ka hana hou ʻana o ka mold," wahi a Zhang Wei, ʻenekinia hoʻolālā nui o Ansix Tech.
- Mai Virtual a i ke kino: Prototyping a me ka hōʻoia hoʻolālā
Ke hoʻonohonoho pono ʻia ka hoʻolālā kikohoʻe, neʻe ʻo Ansix Tech i ka hōʻoia kino. ʻŌmole hoʻohālike, i hana pinepine ʻia mai ka alumini a i ʻole ke kila i hoʻopaʻakikī mua ʻia, ua hana koke ʻia. Hoʻohana ʻia kēia ʻōmole e hana i kahi pūʻulu liʻiliʻi o nā prototypes me ka hoʻohana ʻana i ka mea hana kiʻekiʻe i manaʻo ʻia.
Ua hōʻoia pono ʻia kēia mau ʻatikala mua:
Nānā Ana: Ana ʻia kēlā me kēia ana koʻikoʻi me ka hoʻohana ʻana i nā mīkini ana hoʻonohonoho (CMM) a me nā scanner laser e hōʻoia i ka mālama ʻana i nā ʻae paʻa (pinepine i loko o ± 0.05 mm) e pono ai no ka lawelawe ʻana i ka wafer.
Hoʻāʻo Hana: Hoʻāʻo ʻia nā prototypes ma nā lako lawelawe wafer maoli (AMHS) e hōʻoia i ka hoʻouka/wehe ʻana maʻalahi a me ka laka pono ʻana.
Ka Loiloi ʻana o ka Maʻemaʻe a me ka Hoʻopuka ʻana i nā Kinoea: Hoʻokomo ʻia nā laʻana i loko o nā keʻena i kāohi ʻia e ana i ka hoʻokuʻu ʻia ʻana o nā hui organik volatile (outgassing), he mea koʻikoʻi no ka mea hiki i nā mea haumia ke waiho ma nā ʻili wafer.
Hoʻihoʻi ʻia nā manaʻo mai kēia pae i loko o ka hoʻolālā hoʻoheheʻe hope loa, e pani ana i ka loop ma ke kaʻina hana DFM.
- Ka Puʻuwai o ka Mea: Ke Koho ʻana i nā Mea
ʻO ke koho ʻana o ka palakiko ka mea nui loa. Pono nā cassette FOSB e kū i ka sterilization autoclave, kū i ka hōʻike ʻana i nā kemika, hōʻike i ke kūpaʻa nui o ka dimensional, a ʻaʻohe mea e hana i nā ʻāpana a i ʻole nā kinoea. Alakaʻi ʻo Ansix Tech i nā mea kūʻai aku ma o ke kaʻina koho akahele, e kaulike ana i ka hana me ke kumukūʻai.
ʻO nā moho hana kiʻekiʻe maʻamau:
ʻAʻole wale ka ʻike loea o Ansix Tech i ka ʻōlelo aʻoaʻo ʻana i kahi mea, akā i ka hoʻomaopopo ʻana pehea e launa pū ai kona ʻano kahe, ka emi ʻana, a me nā ʻano hoʻoluʻu me ka hoʻolālā ʻana o ka mold a me nā palena hana. Pale kēia ʻike holoʻokoʻa i ka hoʻāʻo a me ka hewa pipiʻi i ka wā o ka hana ʻana.
- Ke ʻenekinia ʻana i ka mea hana: Nā ʻaoʻao koʻikoʻi o ka hoʻolālā ʻana i ka mold
He hana noʻeau hana pololei ka ʻōmole no kahi FOSB 12-ʻīniha, e hōʻike pinepine ana i nā lua he nui e hoʻokō ai i nā koi nui. ʻO ke akeakamai hoʻolālā o Ansix Tech e pili ana i ke ola lōʻihi, ka mālama ʻana, a me ka maikaʻi o ka ʻāpana.
Koho ʻana i ke kila mold: No nā nui kiʻekiʻe a me ke ʻano abrasive o kekahi mau plastics ʻenekinia, koho maʻamau ʻo Ansix Tech i nā kila i hoʻopaʻa mua ʻia a i ʻole i hoʻopaʻa ʻia e like me P20, 718, a i ʻole S136. Hāʻawi kēia mau kila i kahi hui kūpono o ka paʻakikī (pinepine 45-50 HRC), ka polishability no nā ʻili ʻālohilohi, a me ke kūpaʻa ʻana i ka corrosion. No nā hoʻokomo core a me cavity i hiki ke komo nui ʻia, koho ʻia nā kila kiʻekiʻe e like me Cr12MoV no ko lākou paʻakikī kiʻekiʻe, paʻakikī, a me ke kūpaʻa ʻana i ka komo.
ʻŌnaehana Hoʻoluʻu: ʻO ka hoʻoluʻu like ka mea koʻikoʻi loa i ka pale ʻana i ka warpage. Hoʻolālā ʻo Ansix Tech i nā kahawai hoʻoluʻu conformal paʻakikī e hahai pono ana i ke ʻano o ka ʻāpana e like me ka hiki. Hōʻoia kēia i ka hoʻokaʻawale like ʻana o ka wela, hoʻemi i ka manawa pōʻaiapuni, a hoʻopaʻa i nā ana o ka ʻāpana.
ʻŌnaehana Holo & Puka: He kūlana maʻamau nā ʻōnaehana holo wela e hoʻopau i ka ʻōpala mea a mālama i ka mahana hoʻoheheʻe mau. Hoʻonoho ʻia nā wahi puka me ke ʻano koʻikoʻi—pinepine ma ka ʻaoʻao o ke kuamoʻo o ka cassette a i ʻole ka ʻāpana hinge—e hōʻoia i ka hoʻopiha kaulike a hūnā i nā koena ma nā wahi koʻikoʻi ʻole. Hiki ke hoʻohana ʻia ke kaʻina hana puka valve e kāohi i ke kahe mua a hoʻopau i nā laina weld ma nā ʻili i ʻike ʻia.
ʻŌnaehana Hoʻokuʻu: Ma muli o nā ʻili nui a pālahalaha a me nā kaha hohonu, ua hoʻolālā pono ʻia kahi ʻōnaehana hoʻokuʻu multi-pin. Hoʻonoho ʻia nā pine ejector e hoʻopili i ka ikaika kaulike kūpono, e pale ana i ka hoʻopilikia ʻia a i ʻole nā māka koʻikoʻi ma nā ʻili kūloko maʻemaʻe e pili ana i nā wafers.
- ʻO ke Keʻena Hoʻoheheʻe o ka Precision: Hana ʻana a me ka Hana ʻana i ka Mold
ʻO ka unuhi ʻana i ka hoʻolālā kūpono i loko o kahi ʻōmole kūpono kahi e ʻālohilohi ai ka hana lima o Ansix Tech. Pili ke kaʻina hana i ka mīkini CNC kiʻekiʻe loa, EDM (Electrical Discharge Machining) no nā kikoʻī paʻakikī, a me ka wili pololei kiʻekiʻe. Aia nā pilikia nui loa i ka hoʻokō ʻana i ka hoʻopau ʻana o ka ʻili e pono ai (pinepine he polish aniani SPI A1 no ka transparency) a me ka mālama ʻana i ka pololei o ka pae micron ma nā papa ʻōmole nui.
Ua hoʻolālā pono ʻia ke kaʻina hana:
Mīkini ʻAʻole Holoholona: Wehe ʻana i nā mea nui mai nā poloka kila.
Ka Lapaʻau Wela: No nā kila i koho ʻia, e hoʻokō i ka paʻakikī i manaʻo ʻia.
Hana Mīkini Hoʻopau Hapalua a Hoʻopau: wili CNC a me ka huli ʻana e lawe i nā ʻāpana i nā ana kokoke i ka hopena.
EDM: Ke hoʻohana nei i nā electrodes keleawe a graphite paha e hoʻopomo i nā kikoʻī paʻakikī a me nā kikokikona.
Wili a me ka Polishing Pololei: Hoʻokō i nā ana hope loa a me ka hoʻopau ʻili i kuhikuhi ʻia.
Hoʻākoakoa a me ke Hoʻopili ʻana: Hoʻākoakoa i ke kumu, ka lua, nā mea hoʻokomo, nā paheʻe, a me ka ʻōnaehana hoʻokuʻu me nā hoʻopili pololei.
Hoʻāʻo a me ka Hoʻoponopono: Ua kau ʻia ka ʻōmole i hoʻopau ʻia ma luna o kahi mīkini hoʻoheheʻe inikini no nā pana mua, a ukali ʻia e ka hoʻoponopono maikaʻi ʻana o nā kūpono a me nā ʻae.
- Ke Hoʻomalu nei i ke Kaʻina Hana: Nā Pilikia Hoʻoheheʻe Injection a me ka Hoʻonui ʻana
ʻO ke kāwili ʻana i kahi ʻāpana nui a lahilahi mai nā mea wela kiʻekiʻe, nā mea kahe haʻahaʻa e like me PEEK e hōʻike ana i kahi hoʻonohonoho paʻakikī o nā pilikia:
Kaomi Hoʻokomo Kiʻekiʻe a me ka Mahana: Hiki i nā mahana hoʻoheheʻe ke ʻoi aku ma mua o 400°C, e koi ana i nā mīkini me nā platens ikaika a me ka kaohi mahana pololei.
Ka Mana Warpage: ʻO ka ʻokoʻa shrinkage ka ʻenemi. Ke hakakā nei ʻo Ansix Tech i kēia ma o kāna hoʻolālā hoʻoluʻu i hoʻomaikaʻi ʻia a me kahi ʻano hoʻoheheʻe ʻepekema, e kaohi pono ana i nā ʻano kaomi pack a me nā manawa hoʻoluʻu.
Hoʻokuʻu ʻana i ka ea: Hiki i ka hoʻokuʻu ʻana i ka ea kūpono ʻole ke hana i nā māka kuni a i ʻole ka hoʻopiha piha ʻole ʻana. Hana ʻia nā kahawai hoʻokuʻu ʻana i ka ea pololei ma ka hopena o nā wahi hoʻopiha.
Maʻemaʻe: ʻO ke kaʻina holoʻokoʻa, mai ka hoʻomaloʻo ʻana i nā mea a hiki i ka lawelawe ʻana i nā ʻāpana, pono e hana ʻia i loko o kahi lumi maʻemaʻe a i ʻole kahi e like me ka lumi maʻemaʻe e pale ai i ka haumia.
Hoʻokele ʻia ka hoʻonui ʻana o ke kaʻina hana a Ansix Tech e ka ʻikepili. Ma ka hoʻokomo ʻana i nā mea ʻike kaomi a me ka mahana o ke ana, hiki iā lākou ke nānā i ke "ala wela-mekanika" o kēlā me kēia pana, e hōʻoia ana i ke kūlike mai ka ʻāpana mua a hiki i ka miliona. Hāʻawi pololei kēia ʻano hana i nā pahuhopu ʻoihana o ka hōʻemi ʻana i ka manawa pōʻaiapuni 30%, ka mālama ʻana i ka ikehu 30%, a me ka hoʻomaikaʻi ʻana o 5% i ka palahalaha a me ka ikaika mechanical.
- Ke Kūlana Kūpaʻa ʻOle: Ka Mana Kūlana a me ka Hōʻoia
ʻO kēlā me kēia cassette e haʻalele ana i ka hale hana o Ansix Tech he ʻāpana i hōʻoia ʻia. ʻO ke ʻano maikaʻi e komo pū ana me:
Nānā ʻana i ke kaʻina hana: Nā nānā ʻana i nā ana, ka nānā ʻana i nā hemahema, a me ke ana ʻana o ka puka.
Hoʻāʻo Hana: hoʻāʻo 100% o ka ʻōnaehana latching a me ka nānā kūpono me nā wafers dummy.
Ka Hōʻoia ʻana i ka Maʻemaʻe: Hoʻāʻo pūʻulu no ka helu ʻana o nā ʻāpana a me ka hoʻopau ʻana i ke kinoea e like me nā kūlana SEMI.
Ka hiki ke hahai ʻia: Hoʻopaʻa ʻia kēlā me kēia lua hoʻoheheʻe a me ka holo hana ʻana, e hāʻawi ana i ka hiki ke hahai piha ʻia no kēlā me kēia ʻāpana.
- ʻO ka Mile Hope Loa: Ka Hoʻopili ʻana a me ka Hoʻouna wikiwiki ʻana
Ma ka hoʻomaopopo ʻana i ke ʻano kūpono o nā kaulahao hoʻolako semiconductor, ua hoʻomohala ʻo Ansix Tech i nā ʻōpala kūikawā. Hoʻopaʻa ʻia nā Cassette i loko o nā ʻeke maʻemaʻe papa-100 i loko o nā pahu paʻa a pale e pale ai i ka pōʻino i ka wā o ka hoʻouna ʻana. Ma ka hoʻohana ʻana i kāna kumu hoʻohālike hoʻolālā-a-hana i hoʻohui ʻia a me nā kahe hana i hoʻomaʻamaʻa ʻia, hoʻohiki ʻo Ansix Tech i nā manawa alakaʻi alakaʻi ʻoihana, mai ke kau ʻana i ke kauoha a hiki i ka lawe ʻana, me ka ʻole o ka hoʻohaʻahaʻa ʻana i ka maikaʻi.
- ʻO ka ʻokoʻa o Ansix Tech: ʻIke, Hilinaʻi, a me ka waiwai
ʻO ka ʻike hohonu o Ansix Tech i ka ʻoihana ka waiwai nui loa. Ma hope o ka hāʻawi ʻana i nā tausani o nā ʻōmole no nā ʻāpana lawelawe wafer, ua kūkulu ka ʻoihana i kahi waihona ʻike ponoʻī e pili ana i ke ʻano o nā mea, nā ʻano hoʻolālā ʻōmole, a me nā puka makani hana. Hoʻololi pololei kēia ʻike i ka mālama kālā no nā mea kūʻai aku ma o kekahi mau ala koʻikoʻi:
Hoʻolālā Kūpono-Manawa Mua: Pale aku ka DFM piha a me ka hoʻohālike i nā hoʻololi ʻana i ka ʻōpala pipiʻi.
Ka Pono o nā Mea: Koho ke alakaʻi akamai i ka mea kūpono loa e hoʻokō ana i nā kikoʻī, ʻoiai ʻo nā ʻōnaehana gating a me nā runner i hoʻomaikaʻi ʻia e hōʻemi ana i ka ʻōpala.
Ka Pono o ke Kaʻina Hana: ʻO ka hoʻoheheʻe ʻepekema a me nā pōʻaiapuni hoʻoluʻu i hoʻonui ʻia e hōʻemi i ka hoʻohana ʻana i ka ikehu a hoʻonui i ka hana mīkini, e hoʻohaʻahaʻa ana i ke kumukūʻai no kēlā me kēia ʻāpana.
Ka Lōʻihi o ka Mold: ʻO ke koho kila pololei a me ka hoʻolālā paʻa e hōʻoia i ka hana ʻana o nā mold i nā miliona o nā ʻāpana me ka liʻiliʻi o ka downtime no ka mālama ʻana.
"ʻO kā mākou misionari ka hāʻawi ʻana aku ma mua o kahi ʻōmole a i ʻole kahi ʻāpana," wahi a Li Feng, ka Luna Nui o Ansix Tech. "Hāʻawi mākou i ka hilinaʻi. Ma kahi ʻoihana kahi i ana ʻia ai ka manawa downtime ma nā ʻumi tausani kālā i kēlā me kēia minuke, ʻo ka hilinaʻi o kēlā me kēia ʻāpana i loko o ke kaulahao lako ka mea nui loa. Kūkulu mākou i kēlā hilinaʻi i kēlā me kēia ʻanuʻu o kā mākou kaʻina hana, kahi e hāʻawi ai i ka waiwai nui i kā mākou mea kūʻai aku."
Hopena
I loko o ka hula paʻakikī o ka hana semiconductor, kahi e ana ʻia ai ka pololei ma nā nanometers a me ka maʻemaʻe i nā ʻāpana no ka mika cubic, ʻo ke ʻano hoʻoheheʻe ʻana o nā cassettes FOSB 12-'īniha ke kū nei ma ke ʻano he hōʻike i ka mākaukau hana holomua. Ua hoʻokō ʻo Ansix Tech i kēia aʻo ma ka hoʻohui ʻana i ka hoʻolālā ʻoi loa, ka ʻepekema mea, ka ʻenekinia pololei, a me ka mana hana akamai. Ma ka nānā mau ʻana i ka hana ʻana a me ka pono, ʻaʻole wale ka hui e hōʻoia i ka pale kīnā ʻole o nā wafers silicon holomua loa o ka honua akā hāʻawi pū kekahi i nā pono kumukūʻai koʻikoʻi i kāna mau hoa. I ka hoʻomau ʻana o ka emi ʻana o nā geometries chip a me ka ulu ʻana o nā koi ma ka lawelawe wafer e ʻoi aku ka paʻakikī, ʻo ke kuleana o nā loea e like me Ansix Tech e lilo wale i mea nui i ka ʻōnaehana semiconductor honua.
ʻO Ansix Tech Co Ltd
Inā he mau hoʻolālā kāu e pili ana i ka ʻōmole pahu aniani cassette/wafer silicon FOSB 12-'īniha
, hiki iā ʻoe ke hoʻokaʻaʻike mai iā mākou i kēlā me kēia manawa. E hoʻolilo mākou i kou mau manaʻo i mea maoli, e hoʻokō i kāu mau moeʻuhane, a loaʻa nā kauoha nui mai ka mākeke. ʻO kā mākou ʻike pili ʻo info@ansixtech.com. A i ʻole e kelepona i kā mākou CTO, leka uila: stephen@ansixtech.com
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