Kaseti ya FOSB ya silikoni ya santimetero 12/wafer ibonerana mu gasanduku

Kaseti ya FOSB ya silikoni ya santimetero 12/wafer ibonerana mu gasanduku

 

Uburyo bwo gukora neza muri buri micron: Uburyo Ansix Tekinoloji Ifite Ubuhanga mu Gutunganya Kaseti ya FOSB Wafer ya santimetero 12

Mu isi ikomeye yo gukora ibikoresho bya semiconductor, aho agace gato k'umukungugu gashobora kwangiza uduce duto tw'amadolari menshi, icyuma gitwara pulasitiki cyoroshye ni cyo kintu cya mbere gikoreshwa mu kurinda. Agasanduku k'ubwikorezi gafunguye imbere (FOSB)—kaseti ibonerana, ikoze mu buryo bwa clamshell ikoreshwa mu gukata uduce twa silikoni twa santimetero 12—si ikintu gikoreshwa gusa. Ni igice cyakozwe neza kigomba kurinda uduce tworoshye kwangirika, gusohora amazi mu buryo bw'amashanyarazi, no kwanduzwa na molekile mu gihe cyo gutwara uruganda hagati y'inganda zikora.

 

Gushyiramo izi kaseti mu buryo bwo kuzitera ni kimwe mu bintu bigoye cyane mu gukora ibishushanyo mbonera bya pulasitiki. Bisaba kuvanga neza ibintu bigezweho, ubuhanga buhanitse cyane. Gukora ibumba, no gutunganya ibikoresho bigenzurwa neza. Mu gihe kirenga imyaka icumi, Ansix Tech yihariye muri uru rwego, iba umufatanyabikorwa wizewe w’abatanga ibikoresho bya semiconductor bakomeye. Iyi nkuru irasuzuma uburyo bwa Ansix Tech busesuye, kuva ku gushushanya ikoranabuhanga kugeza ku gutanga ibikoresho byihuse, igaragaza uburyo ihora yibanda ku gukora no kunoza imikorere itanga icyizere kidasanzwe kandi ikagabanya ikiguzi ku bakiriya.

 

1. Gushyiraho urufatiro: Igishushanyo mbonera cy'ikoranabuhanga n'uburyo bwo kwigana

Urugendo rwa kaseti ya Ansix Tech FOSB rutangira mbere cyane y'uko icyuma gicibwa. Buri mushinga utangizwa n'isesengura ryuzuye rya Design for Manufacturability (DFM). DFM ni uburyo buhuriweho buhuza ibisabwa mu gushushanya n'ubushobozi bwo gukora ibintu mu ntangiriro z'urugendo rw'iterambere, hagamijwe kugabanya igihe n'ikiguzi cyo guteza imbere.

 

Abahanga mu by’ikoranabuhanga ba Ansix Tech bakorana bya hafi n’itsinda ry’abashushanya abakiriya kugira ngo basesengure icyitegererezo cya 3D cya kaseti. Basuzuma ubunini bw’inkuta, inguni zo gusohora, ibimenyetso bishobora gusimbuka, n’ubushobozi bw’ibintu by’ingenzi nk’ama-hinge y’inyongera n’uburyo bwo gufunga. Bakoresheje porogaramu igezweho yo kwigana, bakora isesengura ry’ibanze ry’imigendekere y’ibihumyo kugira ngo bamenye uburyo pulasitiki ishongeshejwe izuzuza umwobo. Ubu buryo bwo gushushanya bugaragaza ibibazo bishobora kubaho—nk’imitego y’umwuka, imirongo yo gusudira ahantu hakomeye, cyangwa gukonjesha ku buryo budahuje—bishobora gutuma ibice by’ibihumyo bihindagurika cyangwa imiterere idahindagurika. Zhang Wei, Injeniyeri Mukuru w’Ibishushanyo mbonera muri Ansix Tech, asobanura ati: “Kubona ibi bibazo kuri ecran bizigama ibyumweru byinshi byo kuvugurura ibihumyo bihenze.”

 

2. Kuva kuri interineti kugeza ku ifatika: Gupima no kugenzura imiterere

Iyo igishushanyo mbonera cy’ikoranabuhanga kimaze kunozwa, Ansix Tech igiye ku igenzura ry’umubiri. Ibumba ry'ingero, akenshi ikorwa muri aluminiyumu cyangwa icyuma cyakonjeshejwe mbere, ikorwa vuba. Iyi foroma ikoreshwa mu gukora ubwoko buke bw'ibishushanyo mbonera hakoreshejwe ibikoresho byabugenewe bikora neza cyane.

 

Izi ngingo za mbere zigenzurwa mu buryo burambuye:

 

Igenzura ry’ibipimo: Buri gipimo cy’ingenzi gipimirwa hakoreshejwe imashini zipima (CMM) na scanner za laser kugira ngo harebwe ko byujuje ibisabwa mu gutwara wafer (akenshi biri muri ± 0.05 mm).

 

Isuzuma ry'imikorere: Ingero zipimwa ku bikoresho nyabyo byo gufata wafer (AMHS) kugira ngo harebwe ko gupakira/gusohora neza no gufunga neza.

 

Isuzuma ry'isuku n'ibyuka bisohoka: Ingero zishyirwa mu byumba bigenzurwa kugira ngo hapimwe irekurwa ry'ibintu bihumanya ikirere (ibyuka bisohoka), ikintu cy'ingenzi kuko imyanda ishobora kwibira ku buso bwa wafer.

 

Ibisubizo bivuye muri iki cyiciro bisubizwa ku gishushanyo cya nyuma cy'ibumba, bigafunga umurongo w'imikorere ya DFM.

 

3. Ipfundo ry'Ikibazo: Guhitamo Ibikoresho

Guhitamo pulasitiki ni ingenzi cyane. Kaseti za FOSB zigomba kwihanganira ubuvuzi bwa autoclave, kwirinda kwanduzwa n'ibinyabutabire, kugaragaza ubuziranenge bukabije, kandi nta gasembuye cyangwa imyuka. Ansix Tech iyobora abakiriya mu nzira yo guhitamo neza, ihuza imikorere n'igiciro.

 

Abakandida basanzwe bakora akazi ko mu rwego rwo hejuru barimo:

 

Ubuhanga bwa Ansix Tech ntibushingiye gusa ku gutanga inama ku bikoresho, ahubwo bushingiye no ku gusobanukirwa uburyo imyitwarire yabyo, uburyo bigabanuka, n'imiterere y'ubukonje byakorana n'imiterere y'ibimera n'uburyo bigenda. Iyi shusho yuzuye irinda igerageza n'amakosa menshi mu gihe cyo kubitunganya.

 

4. Guhanga Igikoresho: Ibintu by'ingenzi mu gushushanya ibumba

Igikoresho cya FOSB ya santimetero 12 ni ubuhanga buhanitse mu gukora neza, akenshi kiba gifite imyenge myinshi kugira ngo gihuze n'ibikenewe. Filozofiya y'igishushanyo mbonera cya Ansix Tech ishingiye ku kuramba, kugumana ubuziranenge, n'ubwiza bw'igice.

 

Guhitamo Ibyuma by'Ibumba: Kubera ingano nini n'imiterere yo kwangirika kwa pulasitiki zimwe na zimwe z'ubuhanga, Ansix Tech ikunze guhitamo ibyuma byamaze gukomera cyangwa bikomereye nka P20, 718, cyangwa S136. Ibi byuma bitanga uburyo bwiza bwo gukomera (akenshi 45-50 HRC), ubushobozi bwo gushishura ku buso burabagirana, no kurwanya ingese. Ku byuma byo hagati n'ibice byo mu gisenge bishobora kwangirika cyane, ibyuma byo mu rwego rwo hejuru nka Cr12MoV bitoranywa kubera gukomera kwabyo, gukomera, no kudashira.

 

Sisitemu yo Gukonjesha: Gukonjesha kimwe ni cyo kintu cy'ingenzi cyane mu gukumira ihindagurika ry'ikirere. Ansix Tech ikora imiyoboro igoye yo gukonjesha ikurikiza imiterere y'igice uko bishoboka kose. Ibi bituma ubushyuhe bukura neza, bigabanya igihe cyo gukora, kandi bigatuza ingano y'igice.

 

Sisitemu yo Gutembera no Gufata: Sisitemu zo gutembera zishyushye ni zo zisanzwe zikuraho imyanda y'ibintu no kubungabunga ubushyuhe buhamye bwo gushonga. Ahantu ho gutembera hashyirwa mu buryo bw'ingenzi—akenshi ku ruhande rw'umugongo cyangwa agace k'inyuma k'ikaseti—kugira ngo habeho kuzuza neza no guhisha ibisigazwa by'ahantu hatari ingenzi. Uburyo bwo gutembera mu magare bushobora gukoreshwa mu kugenzura imbere no gukuraho imirongo yo gutembera ku buso bugaragara.

 

Sisitemu yo Gusohora: Bitewe n'ubuso bunini kandi burambuye n'ubukurura bunini, sisitemu yo gusohora ifite udupira twinshi yakozwe neza cyane. Udupira two gusohora dushyirwamo kugira ngo dushyireho imbaraga zihamye, birinda ko ibintu bihindagurika cyangwa bibangamira ubuso bw'imbere bukora ku dupira.

 

5. Uburyo bwo gukora neza: Gukora no gutunganya ibumba

Guhindura igishushanyo mbonera cyiza mu ibumba ryiza niho ubuhanga bwa Ansix Tech bugaragarira. Iyi gahunda ikubiyemo imashini zigezweho za CNC, EDM (Electrical Discharge Machining) kugira ngo habeho utuntu duto duto, no gusya neza cyane. Imbogamizi zikomeye ni ukugera ku buso bukenewe (akenshi irangi rya SPI A1 kugira ngo rigaragare neza) no kubungabunga ubuziranenge bwa micron ku masahani manini y’ibumba.

 

Imikorere irategurwa neza cyane:

 

Gutunganya ibikoresho bikomeye: Gukuraho ibikoresho byinshi mu byuma.

 

Uburyo bwo kuvura ubushyuhe: Ku byuma byatoranijwe, kugira ngo bigere ku bukomere bukenewe.

 

Imashini zirangiza igice kimwe n'izirangiza: Gusya no guhindukira bya CNC kugira ngo ibice bigere ku rugero rwa nyuma.

 

EDM: Gukoresha electrodes z'umuringa cyangwa grafiti kugira ngo ushyiremo utuntu duto duto two mu mwobo n'inyandiko.

 

Gusya no Gusukura neza: Kugera ku bipimo bya nyuma no ku iherezo ry'ubuso ryagenwe.

 

Guteranya no Gushyiramo: Guteranya igice cy'imbere, umwobo, aho bashyiramo, aho bashyiramo, n'aho basohora amazi hakoreshejwe uburyo bwo kubihuza neza.

 

Kugerageza no Gukosora: Ibumba rirangiye rishyirwa ku mashini itera inshinge kugira ngo rifate amashusho y'ibanze, hanyuma hagakurikiraho gutunganya neza aho rishyirwa n'aho rishyirwa.

 

6. Gutunganya inzira: Imbogamizi zo Gutera Inshinge no Kunoza Imikorere

Gushushanya igice kinini, gifite inkuta ntoya ukoresheje ibikoresho bishyuha cyane kandi bidatemba cyane nka PEEK bitanga imbogamizi zikomeye:

 

Umuvuduko n'ubushyuhe bwinshi mu gushongesha: Ubushyuhe bushongesha bushobora kurenza 400°C, bigasaba imashini zifite plane zikomeye kandi zigenzura neza ubushyuhe.

 

Kugenzura Warpage: Kugabanya itandukaniro ni umwanzi. Ansix Tech irwanya ibi binyuze mu miterere yayo yo gukonjesha neza no gukoresha uburyo bwa siyansi bwo gushushanya, igenzura neza imiterere y'umuvuduko w'ibicuruzwa n'igihe cyo gukonjesha.

 

Gusohora umwuka: Gusohora umwuka uhagije bishobora gutera ibimenyetso byo gushya cyangwa kuzura neza. Imiyoboro isohora umwuka neza ikoreshwa mu mashini ku mpera z'aho kuzuza umwuka.

 

Isuku: Igikorwa cyose, kuva ku kuma kw'ibikoresho kugeza ku gufata ibice, kigomba kuba mu cyumba gisukuye cyangwa ahantu hameze nk'icyumba gisukuye kugira ngo hirindwe kwanduzwa.

 

Uburyo bwo kunoza imikorere bwa Ansix Tech bushingiye ku makuru. Bashyizeho uburyo bwo kugenzura umuvuduko w’amashanyarazi n’ubushyuhe, bashobora kugenzura "inzira y’ubushyuhe n’iy’amashanyarazi" ya buri shusho, bakareba ko ihinduka kuva ku gice cya mbere kugeza ku cya miliyoni. Ubu buryo bufasha mu buryo butaziguye kugera ku ntego z’inganda zo kugabanya igihe cy’izunguruka cya 30%, kuzigama ingufu za 30%, no kunoza uburebure n’imbaraga za mashini ku kigero cya 5%.

 

7. Igipimo ntakuka: Igenzura ry'Ubuziranenge n'Igenzura

Kaseti yose iva mu kigo cya Ansix Tech iba ifite icyemezo cy’uko ikora. Uburyo bwiza burimo:

 

Igenzura ry’ibipimo: Igenzura ry’ibipimo, igenzura ry’ibitagenda neza mu maso, n’ibipimo by’ibisigazwa by’irembo.

 

Isuzuma ry'imikorere: Isuzuma ry'uburyo bwo gufunga 100% no kugenzura uko bingana n'udupira tw'indorerwamo.

 

Kwemeza isuku: Gupima umubare w'uduce duto n'ibyuka bisohoka hakurikijwe ibipimo ngenderwaho bya SEMI.

 

Uburyo bwo gukurikirana: Buri mwobo w'ibimera n'uburyo umusaruro ukorwamo biranditse, bigatanga uburyo bwo gukurikirana neza buri gice.

 

8. Inzira ya nyuma: Gupakira no Gutanga byihuse

Kubera ko Ansix Tech isobanukiwe neza imiterere y’imiyoboro y’ibikoresho bya semiconductor ikora ku gihe, yateguye uburyo bwihariye bwo gupakira. Kaseti zipakiye mu mifuka y’ubwoko 100 isukuye mu bikoresho bikomeye kandi birinda kwangirika mu gihe cyo kohereza. Ikoresheje uburyo bwayo bwo gushushanya no gukora hamwe n’imikorere yayo yoroshye, Ansix Tech yiyemeje gukoresha igihe cyo gutumiza ibicuruzwa mu nganda, kuva ku gutumiza kugeza ku kubitanga, nta kubangamira ubuziranenge.

 

9. Itandukaniro ry'ikoranabuhanga rya Ansix: Ubunararibonye, ​​Kwizerwa, n'agaciro

Ubunararibonye bwimbitse bwa Ansix Tech mu nganda ni ingirakamaro cyane. Nyuma yo gutanga ibihumbi by'ibibumbano byo gukoresha mu gutunganya wafer, ikigo cyubatse ubumenyi bwihariye ku myitwarire y'ibikoresho, imiterere y'ibibumbano, n'amadirishya yo gutunganya. Ubu buhanga butuma abakiriya bazigama amafaranga binyuze mu nzira nyinshi z'ingenzi:

 

Igishushanyo mbonera cya mbere: DFM yuzuye no gukora simulation birinda guhindura ibishingwe bihenze.

 

Uburyo bwo gukoresha neza ibikoresho: Ubuyobozi bw'inzobere buhitamo ibikoresho bihendutse cyane byujuje ibisabwa, mu gihe sisitemu nziza zo gufunga no gukata zigabanya imyanda.

 

Uburyo bwo gukora neza: Gutunganya ibikoresho mu buryo bwa siyansi no gukonjesha neza bigabanya ikoreshwa ry'ingufu kandi bigatuma imashini isohora umusaruro mwinshi, bigabanya ikiguzi cya buri gice.

 

Kuramba kw'ibihumyo: Guhitamo neza icyuma n'imiterere ikomeye bituma ibihumyo bitanga ibice bya za miriyoni kandi igihe gito cyo kubibungabunga kidakora.

 

“Intego yacu ni ugutanga ibirenze icyitegererezo cyangwa igice,” uyu ni Li Feng, Umuyobozi Mukuru wa Ansix Tech. “Dutanga icyizere. Mu nganda aho igihe cyo kuruhuka gipimirwa mu bihumbi mirongo by'amadolari ku munota, icyizere cya buri gice mu ruhererekane rw'ibikoresho ni ingenzi cyane. Twubaka ubwo bwizerwe muri buri ntambwe y'ibikorwa byacu, ibyo bikaba bitanga agaciro gakomeye ku bakiriya bacu.”

 

Umwanzuro

Mu buryo bugoye bwo gukora ibikoresho bya semiconductor, aho ubuhanga bupimirwa muri nanometero n'isuku mu duce duto kuri metero kibe, uburyo bwo gushushanya kaseti za FOSB za santimetero 12 bugaragaza ubuhanga buhanitse mu gukora. Ansix Tech yamenyerewe muri ubu buryo binyuze mu guhuza imiterere igezweho, ubumenyi bw'ibikoresho, ubuhanga mu by'ubuhanga, no kugenzura ibikorwa by'ubwenge. Mu kwibanda ku buryo buhoraho ku gukora no kunoza, iyi sosiyete ntiremeza gusa ko irinda neza ibyuma bya silicon byateye imbere cyane ku isi, ahubwo inatanga inyungu zifatika kandi zihenze ku bafatanyabikorwa bayo. Uko imiterere y'ibice bikomeza kugabanuka n'ibikenewe mu gucunga ibikoresho bya wafer birushaho kwiyongera, uruhare rw'inzobere nka Ansix Tech ruzarushaho kuba ingenzi ku rusobe rw'ibinyabuzima bya semiconductor ku isi.

Ansix Tech Co Ltd

Niba ufite gahunda zijyanye n'ibumba rya FOSB silicon wafer cassette/wafer transparent box mold rya santimetero 12

, ushobora kutuvugisha igihe icyo ari cyo cyose. Tuzahindura ibitekerezo byawe mu ihame, tuguhe intego zawe, kandi tuguhe amadeni menshi ku isoko. Amakuru yacu yo guhamagara ni info@ansixtech.com. Cyangwa uhamagare umuyobozi mukuru wacu, ohereza ubutumwa kuri: stephen@ansixtech.com

 

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