BASF A3HG5 abu mai siffar silinda

BASF A3HG5 abu mai siffar silinda

 

Masana'antar Kayan Aiki Mai Juyin Juya Hali: Ansix Aikin BASF A3HG5 na Silinda Cage na Tech

Babban Mould Binciken kwararar ruwa da ƙwarewar kimiyyar kayan aiki sun ba Ansix Tech damar rage farashin samarwa da kashi 30% yayin da suke cimma ƙimar kusan sifili a cikin kera keji mai inganci.

A cikin masana'antar da daidaito da aminci suka fi muhimmanci, Ansix Tech ta kafa sabon ma'auni tare da sabon aikinta - kera kejin bearing na silinda ta amfani da kayan Ultramid® A3HG5 na BASF. Wannan nailan mai ƙarfi da gilashi yana wakiltar babban bambanci daga kayan ƙarfe na gargajiya, yana ba da rage nauyi, juriya ga tsatsa, da rage gogayya a cikin aikace-aikacen da ke buƙatar aiki. Tafiyar Ansix Tech daga ƙirar farko zuwa takardar shaidar samar da kayayyaki da yawa yana nuna yadda zaɓin kayan dabaru, injiniyan ƙira mai ƙirƙira, da inganta tsari na iya canza tattalin arziki da aiki na ɓangarorin sosai.

 

Aikin kejin silinda yana nuna tsarin Ansix Tech na gaba ɗaya don ƙalubalantar ƙera allura, haɗa kimiyyar kayan aiki, kwaikwayon kwamfuta, da ƙera daidai don samar da abubuwan da suka dace da yanayin sararin samaniya da na mota. ƙa'idodiTa hanyar amfani da fasahar kwaikwayo ta Ultrasim ta musamman ta BASF tare da manhajar Moldex3D ta masana'antu, Ansix Tech ta yi nasarar annabta da kuma kawar da lahani na masana'antu kafin fara aikin kayan aiki, wanda ya rage lokacin haɓakawa da kashi 40% idan aka kwatanta da hanyoyin gargajiya.

 

Tushen: Zaɓin Kayan BASF A3HG5

Nasarar aikin kejin silinda ta fara ne da zaɓin dabarun Ultramid® A3HG5 na BASF, wani polyamide 66 (PA66) mai ƙarfin gilashi 25% wanda aka ƙera don aikace-aikacen da ke buƙatar tauri mai ban mamaki, kwanciyar hankali mai girma, da juriyar zafi. Wannan kayan haɗin kai tsaye yana magance buƙatun buƙatu na kejin ɗaukar kaya, waɗanda dole ne su kiyaye daidaiton yanayin ƙasa a ƙarƙashin nau'ikan kaya, yanayin zafi, da saurin juyawa daban-daban.

 

A3HG5 na BASF yana ba da haɗin kai mai ban sha'awa na halayen injiniya waɗanda suka dace da aikace-aikacen keji. Dangane da ƙayyadaddun kayan aiki, yana alfahari da:

 

Babban ƙarfin juriya (ƙarfin ƙarshe yawanci ya wuce 120 MPa)

 

Ingantaccen kwanciyar hankali tare da ƙarancin halayen shan danshi

 

Ƙarfin tauri mai ƙarfi tare da ƙimar modulus mai ƙarfi wanda ya kai kusan 7,500 MPa

 

Kyakkyawan juriya ga zafi tare da yanayin zafi na 255°C a nauyin 1.8 MPa

 

Tebur: Muhimman Abubuwan Kayayyaki na BASF Ultramid® A3HG5

Waɗannan halaye sun yi daidai da buƙatun aiki na kejin ɗaukar kaya a aikace-aikacen da ke da inganci, inda kayan ƙarfe na gargajiya za su ƙara nauyi mara amfani kuma wataƙila su haifar da matsalolin tsatsa. Sifofin man shafawa na kayan suna ƙara rage gogayya tsakanin abubuwan birgima, wanda hakan zai iya tsawaita rayuwar ɗaukar kaya da kuma rage buƙatun kulawa.

 

Tsarin Kwaikwayo da Haɓaka Ƙwayoyin Halitta

Kafin a ƙirƙiri wani kayan aiki na zahiri, Ansix Tech ta yi amfani da ingantaccen nazarin kwararar mold don yin hasashen da rage ƙalubalen masana'antu. Ta hanyar haɗa fasahar kwaikwayon Ultrasim ta BASF tare da software na Moldex3D na masana'antu, injiniyoyi sun ƙirƙiri yanayin gwaji na kama-da-wane wanda zai iya yin kwaikwayon halayen abu a duk lokacin aikin ƙera allura.

 

Wannan hanyar lissafi ta yi amfani sosai wajen magance ɗaya daga cikin manyan ƙalubalen da ake fuskanta wajen ƙera kayan da aka cika gilashi: warpage da rashin daidaiton girma. Ta hanyar kwaikwayon maimaitawa, Ansix Tech ta inganta tsarin sanya ƙofofi da tsarin gudu don tabbatar da daidaiton cikawa da kuma ƙarancin daidaiton zare na gilashi - muhimmin abu don kiyaye daidaiton halayen injiniya a cikin ɓangaren.

 

Tebur: Muhimman Abubuwan da Za a Yi La'akari da Zane na Mold don A3HG5 Cylindrical Cage

 

Tsarin ƙirar mold ya biyo bayan cikakken aikin aiki wanda ya fara da cikakken ƙira don nazarin masana'antu (DFM), an ci gaba ta hanyar ƙirar rami da core, kuma ya ƙare da tsauraran ƙa'idodi na tabbatarwa. An ba da kulawa ta musamman ga tsarin gateway, inda aka aiwatar da fasahar hot runner don rage sharar abu yayin da ake kula da daidaitaccen sarrafa zafin jiki - mai mahimmanci don sarrafa kayan A3HG5 mai saurin kamuwa da zafin jiki.

 

"Haɗakar kayan aikin kwaikwayo na zamani ya ba mu damar yin hasashen yadda kayan zai yi aiki yayin sarrafawa," in ji Dr. Li Wei, Babban Jami'in Injiniya na Ansix Tech. "Mun gano matsalolin da za su iya tasowa a farkon matakin ƙira kuma mun aiwatar da matakan da za su iya magance matsalar waɗanda suka ceci makonni na gyare-gyare na gwaji da kurakurai yayin aiwatar da kayan aiki."

 

Daidaita Masana'antu da Inganta Tsarin Aiki

Sauye-sauye daga ƙirar dijital zuwa kera kayan aiki na zahiri ya haifar da ƙalubale daban-daban, musamman a fannin gina mold da sarrafa su. Abubuwan da ke cikin zare na gilashi na A3HG5 na kashi 25% na A3HG5 suna haifar da lalacewa yayin allura, wanda hakan ya haifar da amfani da ƙarfe masu tauri tare da maganin saman musamman don tsawaita rayuwar mold. Bugu da ƙari, mafi girman wurin narkewar kayan (kimanin 260°C) ya buƙaci tsarin kula da zafin jiki mai ƙarfi don kiyaye yanayin sarrafawa mai daidaito.

 

Ansix Tech ta aiwatar da dabarun inganta sarrafawa da matakai da yawa wanda ke inganta mahimman sigogi cikin tsari:

 

Bayanan Zafin Jiki: Kafa mafi kyawun yankunan zafin ganga da saitunan zafin mold

 

Sigogi na Allura: Saurin allura, matsin lamba, da matakan shiryawa mai kyau

 

Inganta Sanyaya: Aiwatar da ingantattun tsare-tsaren hanyoyin sanyaya don rage lokutan zagayowar yayin hana damuwa ta zafi

 

Bincike ya nuna cewa tsakanin kashi 50-70% na lokacin zagayowar ƙera allurar an keɓe shi ne ga sanyaya, wanda hakan ya sa wannan fanni ya zama mahimmanci musamman don ingancin samarwa. Ansix Tech ta magance wannan ƙalubalen ta hanyar wani sabon tsarin sanyaya yanayi wanda ya bi ƙa'idodin tsarin keji, yana tabbatar da cire zafi iri ɗaya da kuma rage lokutan zagayowar da kusan kashi 22%.

 

Tebur: Sigogi na Gyaran Allura da Aka Inganta don Cage na A3HG5

 

Tsarin Sigar Tsarin Farko Tsarin Ingantaccen Tasirin Saiti

Zafin Narkewa 280°C 275°C Rage lalacewar zafi

Zafin Mold 80°C 85°C Ingantaccen ƙarewar saman

Matsi daga Allura 100 MPa 85 MPa Rage damuwa da aka tsara

Matsi a cikin marufi 60% na allura 45% na allura Rage yawan marufi

Lokacin Sanyi Daƙiƙa 18 Daƙiƙa 14 Rage lokacin zagayowar kashi 22%.

Matsi na Baya 5 MPa 3 MPa Rage amfani da makamashi

An jagoranci tsarin inganta sigogi ta hanyar amfani da bayanai na kwaikwayo da kuma hanyar Tsarin Gwaje-gwaje (DOE), tare da ingantattun bayanai a cikin ingancin sassa da ingancin samarwa. Ta hanyar aiwatar da waɗannan sigogin tsari masu inganci, Ansix Tech ta sami raguwa mai ban mamaki da kashi 30% a cikin farashin masana'antu na kowane sashe yayin da a lokaci guda take inganta daidaiton girma da halayen injiniya.

 

Tabbatar da Inganci da Ingantaccen Samarwa

Kula da inganci ya wakilci wani muhimmin mataki a cikin aikin keji mai siffar silinda, inda Ansix Tech ta aiwatar da tsarin tabbatarwa mai matakai da yawa wanda ya ƙunshi kimanta samfura, samar da gwaji, da kuma kera cikakken sikelin. Kowane mataki ya haɗa da takamaiman ka'idojin tabbatarwa waɗanda suka dace da ƙa'idodin ƙasa da ƙasa don abubuwan da suka dace, gami da duba girma mai tsauri, gwajin inji, da tabbatar da aiki a ƙarƙashin yanayin aiki da aka kwaikwayi.

 

Tsarin tabbatarwa ya biyo bayan ci gaba mai tsari:

 

Tabbatar da Samfurin Samfura: An gudanar da cikakken bincike mai zurfi da kuma tabbatar da kadarorin kayan aiki

 

Kimanta Ƙarfin Tsarin Aiki: Hanyoyin sarrafa tsarin ƙididdiga (SPC) sun kimanta daidaiton masana'antu

 

Gwajin Aiki: An yi gwajin rayuwa cikin sauri a ƙarƙashin yanayin aiki na gaske

 

Takardu da Takaddun Shaida: Cikakken takaddun shaida da ake buƙata don neman bayanai game da cancantar abokin ciniki

 

"Wataƙila babban nasarar da muka samu ita ce ta tabbatar da cewa babu matsala tun daga farkon samar da kayayyaki da yawa," in ji Maria Chen, Daraktan Inganci na Ansix Tech. "Wannan matakin daidaito yana nufin rage buƙatun dubawa da kuma kawar da matsalolin haɗa kayayyaki da ke tasowa ga abokan cinikinmu."

 

An inganta hanyoyin marufi da isar da kayayyaki daidai gwargwado don kare daidaiton sassan yayin jigilar kaya yayin da ake rage tasirin muhalli. Tsarin marufi da aka tsara musamman wanda za a iya sake amfani da shi ya samar da kariya mai aminci ga kayan da aka yi da nailan - muhimmin abin la'akari da shi ga kayan da aka yi da nailan - yayin da tsarin rarrabawa ta atomatik ya sauƙaƙe hanyoyin jigilar kayayyaki da kuma tabbatar da cewa ana iya gano su a duk faɗin sarkar samar da kayayyaki.

 

Inganta Farashin Dabaru da Darajar Abokin Ciniki

Tsarin Ansix Tech ya wuce ƙwarewar fasaha don ya ƙunshi inganta farashi mai mahimmanci wanda ke isar da ƙima ga abokan ciniki. Hanyar kamfanin ta haɗa dabarun haɗin gwiwa guda uku:

 

Ingancin Kayan Aiki: Ta hanyar nazarin kwararar mold da inganta gate, Ansix Tech ta cimma raguwar amfani da kayan da kashi 15% ba tare da yin illa ga ingancin tsarin ba. Aiwatar da tsarin runner mai zafi ya ƙara rage sharar sprue da runner - mai mahimmanci yayin aiki da kayan injiniya kamar A3HG5.

 

Sauƙaƙa Tsarin Aiki: Ta hanyar mai da hankali kan ingancin sanyaya, Ansix Tech ta rage lokutan zagayowar da kusan kashi 22%, wanda hakan ke ƙara ƙarfin samarwa kai tsaye ba tare da ƙarin jarin jari ba. An inganta yawan amfani da makamashi a lokaci guda ta hanyar sarrafa abubuwan dumama da tsarin hydraulic daidai gwargwado, tare da raguwar da aka rubuta da kashi 18% idan aka kwatanta da hanyoyin sarrafawa na gargajiya.

 

Inganta Darajar Zagaye Rayuwa: Bayan tattalin arzikin masana'antu na farko, abubuwan da aka samar ta hanyar ingantattun hanyoyin Ansix Tech suna nuna tsawaita rayuwar sabis da rage buƙatun kulawa. Juriyar tsatsa da ke tattare da A3HG5 tana kawar da rufin kariya da ake buƙata don madadin ƙarfe, yayin da kayan da ke shafa mai suna rage dogaro da man shafawa na waje da ake amfani da su.

 

"Falsafarmu ta mayar da hankali ne kan jimillar farashin mallakar kayayyaki maimakon tattalin arziki mai sauƙi na farashi," in ji Thomas Reynolds, Mataimakin Shugaban Ci gaban Kasuwanci na Ansix Tech. "Ta hanyar haɗin gwiwa da abokan ciniki a lokacin ƙira, muna gano damar da za mu inganta ingancin masana'antu da kuma aikin da ake yi a cikin aiki - ƙirƙirar ƙimar da ta faɗaɗa a duk tsawon lokacin rayuwar samfurin."

 

Tasirin Masana'antu da Umarnin da Za Su Gabata

Nasarar aiwatar da aikin keji na silinda na BASF A3HG5 yana wakiltar fiye da nasarar injiniya guda ɗaya - yana nuna babban sauyi a cikin kera kayan haɗin daidai. Hanyar Ansix Tech ta nuna yadda kwaikwayon dijital, ƙwarewar kimiyyar kayan aiki, da haɓaka tsari za su iya haɗuwa don sake fasalta abin da zai yiwu a cikin ƙera allura.

 

Tasirin ya shafi fannoni daban-daban na aiki mai kyau:

 

Aerospace: Shirye-shiryen rage nauyi suna ƙara fifita robobi masu ƙera fiye da ƙarfe don abubuwan da ba na tsari ba

 

Motoci: Tsarin ababen hawa na lantarki suna buƙatar kayan aiki masu kyau tare da kyawawan halayen dielectric da rage watsa hayaniya

 

Injinan Masana'antu: Bukatar aiki ba tare da gyara ba a cikin mawuyacin yanayi yana haifar da ɗaukar polymers masu jure tsatsa

 

Kayan Aikin Likita: Bukatun daidaito da daidaito sun dace daidai da ƙarfin da aka nuna a cikin aikin keji

 

Idan aka yi la'akari da gaba, Ansix Tech tana faɗaɗa hanyoyinta na dijital don haɗa da sa ido kan samarwa a ainihin lokaci da kuma kula da hasashen lokaci. Ta hanyar haɗa na'urori masu auna IoT tare da samfuran kwaikwayo da aka kafa, kamfanin yana da niyyar ƙirƙirar tsarin samarwa mai inganta kansa wanda ke daidaita sigogi ta atomatik dangane da bambancin kayan aiki, yanayin muhalli, da lalacewar kayan aiki - ƙara haɓaka daidaito yayin da ake rage sa hannun masu aiki.

 

Kammalawa: Inganta Injiniya a Matsayin Fa'idar Gasar

Aikin keji na silinda na BASF A3HG5 na Ansix Tech ya nuna yadda ƙwarewar fasaha, idan aka yi amfani da shi ta hanyar tsari, za ta iya wuce iyakokin masana'antu na yau da kullun. Tsarin haɗin gwiwa na kamfanin - wanda ya ƙunshi zaɓin kayan aiki, ƙirar kwaikwayo, kayan aiki daidai, da ingantaccen sarrafawa - yana isar da abubuwan da suka cika ƙa'idodin aiki daidai gwargwado yayin da yake rage farashin masana'antu da jimlar kuɗaɗen mallaka.

 

Wataƙila mafi mahimmanci, Ansix Tech ta nuna cewa injiniyan robobi kamar A3HG5 na BASF na iya maye gurbin ƙarfe na gargajiya cikin nasara a cikin aikace-aikacen da ke buƙatar ƙoƙari, ba wai kawai yana ba da fa'idodi na farashi ba har ma yana ba da ƙarin aiki ta hanyar halaye kamar man shafawa na ciki, juriya ga tsatsa, da rage nauyi. Wannan yana buɗe sabbin damammaki ga injiniyoyin ƙira a duk faɗin masana'antu waɗanda ke neman haɓaka aikin sassan yayin da suke sarrafa farashi.

 

Yayin da masana'antu ke ci gaba da sauya fasalin fasaharsu ta zamani, hanyar Ansix Tech ta samar da wani tsari mai kyau na amfani da fasaha ba wai kawai don sarrafa ayyukan da ake da su ba, har ma don sake tunanin abin da zai yiwu a cikin ƙira da samarwa. Aikin keji mai siffar silinda yana matsayin shaida ga wannan falsafar - madaidaicin haɗin gwiwar kimiyyar kayan aiki, injiniyan kwamfuta, da ƙwarewar masana'antu wanda ke ba da ƙima mai ban mamaki ga abokan ciniki yayin da yake tura iyakokin iyawar ƙera allura.

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi kejin silinda na BASF A3HG5, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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