BASF A3HG5 keji yecylindrical yakagadzirwa nezvinhu zveBASF A3HG5

BASF A3HG5 keji yecylindrical yakagadzirwa nezvinhu zveBASF A3HG5

 

Kuchinja Kugadzirwa Kwezvikamu: Ansix Chirongwa cheBaSF A3HG5 Cylindrical Cage cheTechnology

Mould Yepamusoro Kuongororwa kwemafambiro emvura uye hunyanzvi hwesainzi yezvinhu zvinogonesa Ansix Tech kuderedza mari yekugadzira ne30% ukuwo ichiwana mwero wekusakwana kwechinhu mukugadzira makeji ekutakura zvinhu nemazvo.

Muindasitiri umo kunyatsoita zvinhu nemazvo uye kuvimbika kuri chinhu chakakosha, Ansix Tech yakaisa chiyero chitsva neprojekti yayo yazvino—kugadzira macage esimbi ane cylindrical bearing uchishandisa BASF's advanced Ultramid® A3HG5 material. Iyi nylon yakasimbiswa negirazi inomiririra kusiyana kukuru kubva kuzvinhu zvesimbi zvechinyakare, ichipa kuderedza huremu, kuramba ngura, uye kuderedza kukweshana mumashandisirwo anorema. Rwendo rweAnsix Tech kubva pakugadzira kwekutanga kusvika pakupihwa chitupa chekugadzira zvinhu zvakawanda runoratidza kuti kusarudzwa kwezvinhu zvine hunyanzvi, hunyanzvi hwekugadzira mold, uye kugadzirisa maitiro zvinogona kushandura zvakanyanya hupfumi hwezvikamu uye mashandiro azvo.

 

Chirongwa chekeji yecylindrical chinoratidza maitiro akazara eAnsix Tech ekugadzirisa matambudziko ekugadzira majekiseni, kubatanidza sainzi yezvinhu, simulation yemakomputa, uye kugadzira nemazvo kuti zvipe zvinhu zvinoenderana nemhepo chaiyo uye mota. mitemoNekushandisa tekinoroji yeBASF yeUltrasim simulation pamwe chete nesoftware yeMoldex3D yakajairika muindasitiri, Ansix Tech yakafanotaura nekubvisa zvikanganiso zvekugadzira michina isati yatombotanga, ichideredza nguva yekuvandudza ne40% zvichienzaniswa nenzira dzemazuva ese.

 

Nheyo: BASF A3HG5 Sarudzo Yezvinhu

Kubudirira kwechirongwa chekeji yecylindrical kunotanga nekusarudzwa kwakarongeka kweBASF's Ultramid® A3HG5, 25% girazi fiber-reinforced polyamide 66 (PA66) yakagadzirwa kuti ishandiswe inoda kuomarara kwakanyanya, kugadzikana kwehukuru, uye kuramba kupisa. Kuumbwa kwezvinhu izvi kunotarisa zvakananga zvinodiwa zvekeji dzekutakura, izvo zvinofanirwa kuchengetedza geometry chaiyo pasi pemitoro yakasiyana, tembiricha, uye kumhanya kwekutenderera.

 

BASF's A3HG5 inopa musanganiswa unoyevedza wehunhu hwemakanika hwakakodzera kushandiswa mumakeji. Zvichienderana nezvinodiwa nezvinhu, inozvirumbidza ne:

 

Simba guru rekudhonza (simba guru rinowanzo pfuura 120 MPa)

 

Kugadzikana kwepamusoro-soro uye hunhu hushoma hwekunwa hunyoro

 

Kusimba kwakawedzerwa nekusimba kwe tensile modulus kunosvika pa7,500 MPa

 

Kudzivirira kupisa kwakanyanya uye tembiricha yekutsauka ye255°C pa1.8 MPa mutoro

 

Tafura: Hunhu Hunokosha hweBASF Ultramid® A3HG5

Hunhu uhwu hunoenderana zvakakwana nezvinodiwa zvemakeji ekutakura zvinhu mumashandisirwo anoshanda zvakanyanya, uko zvikamu zvesimbi zvechinyakare zvinowedzera huremu husina kufanira uye zvinogona kukonzera matambudziko ekuora. Hunhu hwekunyorova hwechinhu ichi hunowedzera kuderedza kukweshana pakati pezvinhu zvinotenderera, zvichigona kuwedzera hupenyu hwemabheyaringi uye kuderedza zvinodiwa zvekugadzirisa.

 

Kugadzira uye Kugadzira Mould Kunotungamirwa neSimulation

Asati agadzira chero maturusi emuviri, Ansix Tech yakashandisa ongororo yemhando yepamusoro yekuyerera kwemuumbi kufanotaura nekuderedza matambudziko angangoitika ekugadzira. Nekubatanidza tekinoroji yeBASF yeUltrasim simulation nesoftware yeMoldex3D yakajairika muindasitiri, mainjiniya vakagadzira nzvimbo yekuyedza chaiyo inogona kuratidza maitiro echinhu mukati mekuita kwekugadzira jekiseni.

 

Maitiro aya ekuverenga akaratidza kukosha mukugadzirisa rimwe rematambudziko makuru mukuumba zvinhu zvakazadzwa negirazi: warpage uye kusagadzikana kwemativi. Kuburikidza nekudzokorora simulation, Ansix Tech yakagadzirisa magedhi ekumisa uye masisitimu ekumhanya kuti ive nechokwadi chekuzadza kwakaringana uye kutaridzika kushoma kwegirazi fibers - chinhu chakakosha chekuchengetedza hunhu hwakafanana hwemakanika mukati mechikamu chose.

 

Tafura: Zvinhu Zvikuru Zvinofanira Kufungwa Nezvekugadzirwa Kwemould paA3HG5 Cylindrical Cage

 

Maitiro ekugadzira mold akatevera nzira yakazara yekushanda yakatanga nekugadzirwa kwakadzama kwekuongorora kugona kugadzira (DFM), yakafambira mberi kuburikidza nekugadzirwa kwe cavity ne core, uye yakazoguma nemaitiro ekusimbisa akaomarara. Kunyatsotarisa kwakapihwa kune gating system, uko tekinoroji ye hot runner yakashandiswa kuderedza marara ezvinhu uku ichichengetedza kudzora tembiricha kwakaringana—zvakakosha pakugadzirisa zvinhu zve A3HG5 zvinonzwa tembiricha.

 

"Kubatanidzwa kwezvishandiso zvemhando yepamusoro zvekufananidzira kwakatibvumira kufanotaura nemazvo kuti zvinhu zvaizoita sei panguva yekugadzirisa," akatsanangura Dr. Li Wei, Mukuru weUinjiniya weAnsix Tech. "Takaona matambudziko angangoitika pakutanga kwechikamu chekugadzira uye takaisa matanho ekudzivirira akachengetedza mavhiki ekugadzirisa kwekuyedza nekukanganisa panguva yekuiswa kwezvishandiso."

 

Kugadzira Nekunyatsojeka uye Kugadzirisa Maitiro

Kuchinja kubva pakugadzirwa kwedhijitari kuenda pakugadzirwa kwezvinhu kwakaunza matambudziko akasiyana, kunyanya mukugadzirwa kweforoma uye kugadzirisa zvinhu. 25% yegirazi fiber yeA3HG5 inoita kuti iparare zvakanyanya panguva yekubaya, zvichiita kuti zviome kushandisa simbi dzemidziyo dzakaoma dzine nzira dzekugadzirisa zvinhu kuti dzirambe dzakareba. Pamusoro pezvo, nzvimbo yekunyunguduka kwepamusoro yezvinhu (inenge 260°C) yaida masisitimu akasimba ekudzora tembiricha kuti arambe achigadzirisa zvinhu nguva dzose.

 

Ansix Tech yakaisa nzira yekugadzirisa mashandiro ezvikamu zvakawanda iyo yakagadzirisa zvakarongeka maparamita akakosha:

 

Mapurofayiri eTembiricha: Kugadzira nzvimbo dzakakodzera dzekupisa mubhareri uye mamiriro ekupisa kwemould

 

Maparamita ejekiseni: Kugadzirisa kumhanya kwejekiseni, kumanikidzwa, uye zvikamu zvekurongedza

 

Kugadzirisa Kutonhodza: ​​Kushandisa magadzirirwo emhando yepamusoro ekutonhodza kuti uderedze nguva yekutenderera uku uchidzivirira kushushikana kwekupisa

 

Tsvagiridzo inoratidza kuti pakati pe50-70% yenguva yekupinza majekiseni inotsaurirwa pakutonhodza, zvichiita kuti chikamu ichi chive chakakosha pakubudirira kwekugadzira. Ansix Tech yakagadzirisa dambudziko iri kuburikidza nehurongwa hutsva hwekutonhodza hunotevedzera maitiro akaomarara egeometry yekeji, ichivimbisa kubviswa kwekupisa kwakafanana uye kuderedza nguva yekutenderera neinenge 22%.

 

Tafura: MaParamita Ekugadzira Injection Akagadzirwa Zvakanaka eA3HG5 Cage

 

Maitiro eParamende Kugadzika Kwekutanga Kwegadziriro Yakagadziridzwa Impact

Kupisa kwakanyunguduka 280°C 275°C Kudzikira kwekupisa

Kupisa kweChiumbwa 80°C 85°C Kupera kwepamusoro kwakavandudzwa

Kumanikidzwa kwejekiseni 100 MPa 85 MPa Kushushikana kwakaderedzwa kwakaumbwa mukati

Kumanikidza Kurongedza 60% yejekiseni 45% yejekiseni Kurongedza kwakawandisa

Nguva Yokutonhodza Masekondi 18 Masekondi 14 Kuderedzwa kwenguva yedenderedzwa re22%

Kumanikidzwa kwemusana 5 MPa 3 MPa Kushandiswa kwesimba kwakaderera

Maitiro ekugadzirisa ma parameter akatungamirirwa nedata rekufananidzira uye nzira yeDesign of Experiments (DOE), nekuvandudzwa kwakanyorwa mumhando yezvikamu uye kushanda zvakanaka kwekugadzira. Nekushandisa aya ma process parameters akagadziriswa, Ansix Tech yakawana kudzikiswa kunoshamisa kwe30% mumitengo yekugadzira pachikamu chimwe nechimwe uku ichivandudza kuenderana kwezvikamu uye hunhu hwemakanika panguva imwe chete.

 

Kuvimbisa Hunhu Hwakanaka uye Kubudirira Mukugadzira

Kudzora hunhu kwaive chikamu chakakosha muchirongwa chekeji yecylindrical, neAnsix Tech ichiisa sisitimu yekuongorora ine matanho akawanda inosanganisira ongororo yema prototype, kugadzirwa kwemuyedzo, uye kugadzirwa kwakazara. Danho rega rega raisanganisira mapuroteni chaiwo ekusimbisa anoenderana nemiyero yepasi rose yezvikamu zvakarurama, kusanganisira kuongororwa kwakasimba kwezvikamu, kuyedzwa kwemuchina, uye kusimbiswa kwekushanda pasi pemamiriro ekushanda akaedzwa.

 

Maitiro ekusimbisa akatevera kufambira mberi kwakarongwa:

 

Kusimbiswa kwePrototype: Mienzaniso yekutanga yakaongororwa zvakakwana uye kusimbiswa kwepfuma yezvinhu

 

Kuongororwa Kwekugona Kwemaitiro: Nzira dzeStatistical process control (SPC) dzakaongororwa kuenderana kwekugadzirwa

 

Kuedzwa Kwekushanda: Zvikamu zvakapedzwa zvakaongororwa hupenyu hwazvo nekukurumidza pasi pemamiriro ezvinhu chaiwo ekutakura.

 

Magwaro uye Chitupa: Magwaro akazara ekutevera anotsigira zvinodiwa nevatengi kuti vakwanise kutevedzera zvinodiwa

 

"Zvichida kubudirira kwedu kukuru kwave kuri kusimbisa huwandu hwekukanganisa kubva pakutanga kwekugadzirwa kwezvinhu zvakawanda," akadaro Maria Chen, Mutungamiriri weUnhu weAnsix Tech. "Kuenderana uku kunoreva kudzikira kwezvinodiwa zvekuongorora uye kubviswa kwematambudziko ekubatanidza zvinhu kune vatengi vedu."

 

Maitiro ekurongedza nekutumira zvinhu akagadziriswa zvakaenzana kuchengetedza zvinhu zvakanyatsonaka panguva yekufambisa ukuwo achideredza kukanganiswa kwezvakatipoteredza. Mhinduro dzekurongedza dzakagadzirirwa kushandiswazve dzakapa kucheneswa kwakachengeteka uye dziviriro yehunyoro—chinhu chakakosha pazvinhu zvakagadzirwa nenayiloni—ukuwo masisitimu ekuzvisarudzira otomatiki akaita kuti zvinhu zvifambiswe zvakanaka uye kuve nechokwadi chekuti zvinoteverwa muchikamu chese chekutengesa.

 

Kugadzirisa Mari Yehurongwa uye Kukosha Kwevatengi

Maitiro eAnsix Tech anopfuura kugona kwehunyanzvi asi anosanganisira kugadzirisa mari nenzira dzinoshanda izvo zvinopa kukosha kunobatika kune vatengi. Maitiro ekambani anosanganisira nzira nhatu dzinoenderana:

 

Kushanda Nesimba Kwezvinhu: Kuburikidza nekuongorora kwakanyatsogadzirwa kwemuforoma uye kugadzirisa magating, Ansix Tech yakawana kudzikiswa kukuru kwe15% mukushandiswa kwezvinhu pasina kukanganisa kunaka kwechimiro. Kushandiswa kwema "hot runner systems" kwakaderedza zvakanyanya marara emvura ne "runner"—zvakakosha pakushanda nezvinhu zveinjiniya zvakaita seA3HG5.

 

Kugadzirisa Maitiro: Nekutarisa pakushanda zvakanaka kwekutonhodza, Ansix Tech yakaderedza nguva dzekushanda neanenge 22%, ichiwedzera zvakananga kugona kwekugadzira pasina mari yekuwedzera. Kushandiswa kwesimba kwakagadziridzwa panguva imwe chete kuburikidza nekudzora kwakarurama kwezvinhu zvinodziya uye masisitimu ehydraulic, nekudzikiswa kwakanyorwa kwe18% zvichienzaniswa nenzira dzemazuva ese dzekugadzirisa.

 

Kuvandudza Kukosha Kwenguva Yehupenyu: Kunze kwehupfumi hwekutanga hwekugadzira, zvinhu zvakagadzirwa kuburikidza nemaitiro akagadziriswa eAnsix Tech zvinoratidza hupenyu hwebasa hwakareba uye zvinodiwa zvekuchengetedza zvishoma. Kusagadzikana kweA3HG5 kunobvisa machira ekudzivirira anodiwa kune dzimwe nzira dzesimbi, nepo hunhu hwechinhu ichi huchizvizora hunoderedza kuvimba nemafuta ekunze ari kushandiswa.

 

"Uzivi hwedu hunotarisa pamutengo wemari yese yekuva muridzi pane hupfumi hwezvinhu zvishoma," akatsanangura kudaro Thomas Reynolds, Mutevedzeri weMutungamiriri weBusiness Development weAnsix Tech. "Nekushanda pamwe chete nevatengi panguva yekugadzira, tinoona mikana yekugadzirisa kushanda zvakanaka kwekugadzira uye mashandiro ari kuitwa—tichigadzira kukosha kunowedzera muhupenyu hwese hwechigadzirwa."

 

Zvinozoitika muindasitiri uye Nzira dzeramangwana

Kubudirira kwekushandiswa kweBASF A3HG5 cylindrical cage project kunomiririra zvinopfuura kubudirira kweinjiniya chete—zvinoratidza shanduko yakakura mukugadzirwa kwezvikamu zvine hungwaru. Maitiro eAnsix Tech anoratidza kuti digital simulation, ruzivo rwesainzi yezvinhu, uye kugadzirisa maitiro zvinogona sei kusangana kuti zvitsanangure patsva zvinogoneka mukugadzira majekiseni.

 

Zvinorehwa nazvo zvinopararira muzvikamu zvakawanda zvine mabasa epamusoro:

 

Mudenga: Zvirongwa zvekuderedza huremu zviri kuwedzera kufarira mapurasitiki akagadzirwa panzvimbo pesimbi dzezvinhu zvisiri zvemaumbirwo

 

Zvemotokari: Mapuratifomu emotokari dzemagetsi anoda zvikamu zvine hunhu hwakanaka hwe dielectric uye kuderedzwa kwekutumira ruzha

 

Michina yeMaindasitiri: Kudiwa kwekushanda pasina kugadzirisa munzvimbo dzakaoma kunoita kuti pave nemapolymers anodzivirira ngura.

 

Midziyo Yekurapa: Zvinodiwa zvekugadzirisa nekunyatsorongeka uye kugara kwenguva refu zvinoenderana nehunyanzvi hwakaratidzwa muchirongwa chekeji

 

Tichitarisa mberi, Ansix Tech iri kuwedzera nzira yayo yedhijitari mbiri kuti isanganise kutarisa kugadzirwa kwenguva chaiyo uye mapuroteni ekuchengetedza ekufanotaura. Nekubatanidza masensa eIoT nemamodeli ekufananidzira akagadzwa, kambani ine chinangwa chekugadzira masisitimu ekugadzira anozvigadzirisa ega ayo anogadzirisa otomatiki maparamita zvichienderana nekusiyana kwezvinhu, mamiriro ekunze, uye kushandiswa kwezvishandiso - zvichiwedzera kuenderana uku zvichideredza kupindira kwevashandisi.

 

Mhedziso: Hunyanzvi hweUinjiniya seMukana weMakwikwi

Chirongwa cheAnsix Tech cheBASF A3HG5 cylindrical cage chinoratidza kuti hunyanzvi hwehunyanzvi, kana hukashandiswa zvakarongeka, hunogona kudarika miganhu yekugadzira yakajairika. Maitiro akabatanidzwa ekambani—anosanganisira kusarudzwa kwezvinhu, dhizaini inotungamirwa nemuenzaniso, maturusi akanyatsogadzirwa, uye kugadziriswa kwakagadziridzwa—anopa zvinhu zvinosangana nezvinodiwa nemazvo uku achideredza zvakanyanya mari yekugadzira uye mari yese yekuva muridzi.

 

Zvichida chinonyanya kukosha ndechekuti, Ansix Tech yakaratidza kuti mapurasitiki ekugadzira akadai seBASF's A3HG5 anogona kutsiva simbi dzechinyakare mukushandiswa kwadzo kwakaoma, zvichipa kwete chete zvakanakira mutengo asiwo mashandiro akawedzerwa kuburikidza nezvinhu zvakaita sekunyorovesa, kuramba ngura, uye kuderedza huremu. Izvi zvinovhura mikana mitsva kune mainjiniya ekugadzira mumaindasitiri ari kutsvaga kugadzirisa mashandiro ezvikamu uku vachidzora mitengo.

 

Sezvo kugadzira zvinhu kuri kuramba kuchienderera mberi nekushanduka-shanduka kwedhijitari, nzira yeAnsix Tech inopa hurongwa hunokurudzira hwekushandisa tekinoroji kwete kungozviitira otomatiki maitiro aripo, asi kufungidzira zvakare zvinogoneka mukugadzirwa kwezvikamu. Chirongwa chekeji yecylindrical chinomira seuchapupu hwepfungwa iyi—kusangana kwakananga kwesainzi yezvinhu, mainjiniya emakombiyuta, uye kugona kugadzira zvinhu zvinopa kukosha kwakanyanya kune vatengi uku vachisundira miganhu yehunyanzvi hwekuumba majekiseni.

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neBASF A3HG5 material cylindrical cage, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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