Sekotjana sa tšepe sa BASF A3HG5

Sekotjana sa tšepe sa BASF A3HG5

 

Ho Fetola Tlhahiso ea Likarolo: Ansix Morero oa Theknoloji oa BASF A3HG5 Cylindrical Cage

Hlobo e Tsoetseng Pele Tlhahlobo ea phallo le boiphihlelo ba saense ea thepa li nolofalletsa Ansix Tech ho fokotsa litšenyehelo tsa tlhahiso ka 30% ha ka nako e ts'oanang e fihlella sekhahla sa liphoso tse batlang li le lefela tlhahisong ea lihoko tse nang le li-bearing tse nepahetseng haholo.

Indastering eo ho nepahala le ho tšepahala e leng tsa bohlokoa ka ho fetisisa, Ansix Tech e behile tekanyetso e ncha ka projeke ea eona ea morao-rao—ho etsa lihoko tsa ho jara tse silindara ho sebelisa thepa e tsoetseng pele ea BASF ea Ultramid® A3HG5. Nayiloni ena e matlafalitsoeng ka khalase e emela phapang e kholo ho tloha likarolong tsa tšepe tsa setso, e fanang ka phokotso ea boima ba 'mele, ho hanyetsa mafome, le ho fokotsa khohlano lits'ebetsong tse hlokang tlhokomelo. Leeto la Ansix Tech ho tloha moralo oa pele ho ea ho setifikeiti sa tlhahiso ea bongata le bontša kamoo khetho ea thepa ea maano, boenjiniere bo bocha ba hlobo, le ntlafatso ea ts'ebetso li ka fetolang moruo oa likarolo le ts'ebetso ka mokhoa o makatsang.

 

Projeke ea keiti ea cylindrical e bonts'a mokhoa o akaretsang oa Ansix Tech oa ho sebetsana le liphephetso tsa ho enta ka ente, ho kopanya saense ea thepa, ketsiso ea lik'homphieutha le tlhahiso e nepahetseng ho fana ka likarolo tse fihlelang lifofane le likoloi tse nepahetseng. maemo a tloaelehilengKa ho sebelisa theknoloji e ikhethang ea BASF ea ho etsisa Ultrasim hammoho le software ea Moldex3D e tloaelehileng indastering, Ansix Tech e ile ea bolela esale pele le ho felisa liphoso tsa tlhahiso pele lisebelisoa li qala, e fokotsa nako ea nts'etsopele ka 40% ha e bapisoa le mekhoa e tloaelehileng.

 

Motheo: Khetho ea Lisebelisoa tsa BASF A3HG5

Katleho ea projeke ea lesaka la cylindrical e qala ka khetho ea maano ea BASF's Ultramid® A3HG5, polyamide 66 (PA66) e matlafalitsoeng ka khalase ea 25% e entsoeng bakeng sa lits'ebetso tse hlokang ho tiea ho ikhethang, botsitso ba boholo, le ho hanyetsa mocheso. Sebopeho sena sa thepa se sebetsana ka kotloloho le litlhoko tse thata tsa lisaka tse jereng, tse lokelang ho boloka jiometri e nepahetseng tlas'a meroalo e fapaneng, mocheso le lebelo la ho potoloha.

 

A3HG5 ea BASF e fana ka motsoako o khahlisang oa thepa ea mechini e loketseng lits'ebetso tsa lihoko. Ho ea ka litlhaloso tsa thepa, e ithorisa ka:

 

Matla a ho thapolla a phahameng (matla a ho qetela a atisa ho feta 120 MPa)

 

Botsitso bo phahameng ba tekanyo e nang le litšobotsi tse tlase tsa ho monya mongobo

 

Ho thatafala ho matlafalitsoeng ka boleng ba modulus ea ho thaepa bo fihlang ho hoo e ka bang 7,500 MPa

 

Khanyetso e ntle ea mocheso ka mocheso oa ho fapoha oa 255°C ka mojaro oa 1.8 MPa

 

Tafole: Thepa ea Bohlokoa ea BASF Ultramid® A3HG5

Thepa ena e tsamaellana hantle le litlhoko tsa ts'ebetso tsa lihoko tsa ho jara lits'ebetsong tse sebetsang hantle, moo likarolo tsa tšepe tsa setso li ka eketsang boima bo sa hlokahaleng 'me li ka baka mathata a ho bola. Litšobotsi tsa tlhaho tsa ho tlotsa ha thepa li fokotsa khohlano lipakeng tsa likarolo tse pitikoang, e leng se ka eketsang bophelo ba ho jara le ho fokotsa litlhoko tsa tlhokomelo.

 

Moralo o Tsamaiswang ke Ketsiso le Ntlafatso ya Hlobo

Pele ho etsoa lisebelisoa life kapa life tsa 'mele, Ansix Tech e sebelisitse tlhahlobo e rarahaneng ea phallo ea hlobo ho bolela esale pele le ho fokotsa liphephetso tse ka bang teng tsa tlhahiso. Ka ho kopanya theknoloji ea ketsiso ea BASF ea Ultrasim le software ea Moldex3D e tloaelehileng indastering, baenjiniere ba thehile tikoloho ea liteko ea sebele e ka etsisang boitšoaro ba thepa ho pholletsa le ts'ebetso ea ho enta ka ente.

 

Mokhoa ona oa ho bala o ipakile o le oa bohlokoa haholo ho sebetsaneng le e 'ngoe ea liphephetso tsa bohlokoa ka ho fetisisa tsa ho bopa thepa e tletseng khalase: warpage le ho se tsitse ha litekanyo. Ka ketsiso e pheta-phetoang, Ansix Tech e ntlafalitse litsamaiso tsa ho beha liheke le tsa ho matha ho netefatsa ho tlatsa ho leka-lekaneng le ho shebana hanyane ha likhoele tsa khalase—ntlha ea bohlokoa bakeng sa ho boloka thepa ea mechini e ts'oanang ho pholletsa le karolo.

 

Tafole: Lintlha tsa Bohlokoa tsa Moralo oa Hlobo bakeng sa Lebokose la Cylindrical la A3HG5

 

Ts'ebetso ea moralo oa hlobo e latetse mokhoa o felletseng oa mosebetsi o qalileng ka moralo o qaqileng bakeng sa tlhahlobo ea tlhahiso (DFM), oa tsoela pele ka moralo oa cavity le core, 'me oa fella ka liprothokholo tse thata tsa netefatso. Tlhokomelo e khethehileng e ile ea lebisoa tsamaisong ea ho koala, moo theknoloji ea hot runner e ileng ea kenngoa tšebetsong ho fokotsa litšila tsa thepa ha ho ntse ho bolokoa taolo e nepahetseng ea mocheso - ea bohlokoa bakeng sa ho sebetsana le thepa ea A3HG5 e amehang mochesong.

 

"Ho kopanngoa ha lisebelisoa tse tsoetseng pele tsa ho etsisa ho re lumelletse ho bolela esale pele ka nepo e makatsang hore na thepa e tla itšoara joang nakong ea ts'ebetso," ho hlalositse Ngaka Li Wei, Ofisiri e Kholo ea Boenjiniere ea Ansix Tech. "Re ile ra tseba mathata a ka bang teng a ho thula ha lisebelisoa qalong ea mohato oa moralo 'me ra kenya tšebetsong mehato ea ho itšireletsa e ileng ea boloka libeke tsa liphetoho tsa liteko le liphoso nakong ea ho kenngoa tšebetsong ha lisebelisoa."

 

Tlhahiso e Nepahetseng le Ntlafatso ea Ts'ebetso

Phetoho ho tloha moralong oa dijithale ho ea tlhahisong ea 'mele e hlahisitse liphephetso tse ikhethang, haholo-holo kahong ea hlobo le liparamenteng tsa ts'ebetso. Boteng ba faeba ea khalase ea A3HG5 ea 25% bo baka ho senyeha ha matla nakong ea ente, e leng se hlokang tšebeliso ea litšepe tsa lisebelisoa tse thata tse nang le mekhoa e khethehileng ea ho phekola hlobo ho lelefatsa bophelo ba hlobo. Ho feta moo, ntlha e phahameng ea ho qhibiliha ea thepa (hoo e ka bang 260°C) e ne e hloka litsamaiso tse matla tsa taolo ea mocheso ho boloka maemo a ts'ebetso a tsitsitseng.

 

Ansix Tech e kentse tšebetsong leano la ntlafatso ea ts'ebetso ea mekhahlelo e mengata le ileng la ntlafatsa liparamente tsa bohlokoa ka mokhoa o hlophisehileng:

 

Liprofaele tsa Thempereichara: Ho theha libaka tse ntle tsa mocheso oa libarele le litlhophiso tsa mocheso oa hlobo

 

Liparamente tsa ente: Ho lokisa lebelo la ente, khatello le mekhahlelo ea ho paka hantle

 

Ntlafatso ea ho Pholisa: Ho kenya tšebetsong meralo e tsoetseng pele ea kanale ea ho pholisa ho fokotsa linako tsa potoloho ha ka nako e le 'ngoe ho thibela khatello ea mocheso

 

Lipatlisiso li bontša hore pakeng tsa 50-70% ea nako ea potoloho ea ho enta e nehetsoe ho pholiseng, e leng se etsang hore karolo ena e be ea bohlokoa haholo bakeng sa katleho ea tlhahiso. Ansix Tech e rarollotse phephetso ena ka sistimi e ncha ea pholiso e lumellanang e ileng ea latela libopeho tse rarahaneng tsa jiometri ea cage, e netefatsang ho ntšoa ha mocheso o ts'oanang le ho fokotsa linako tsa potoloho ka hoo e ka bang 22%.

 

Tafole: Liparamithara tsa ho Enta tse Ntlafalitsoeng bakeng sa Cage ea A3HG5

 

Setha sa Motheo sa Paramethara ea Ts'ebetso Tšusumetso e ntlafalitsoeng ea Setha

Mocheso o qhibilihisang 280°C 275°C Ho senyeha ha mocheso ho fokotsehileng

Mocheso oa hlobo 80°C 85°C Qetello e ntlafalitsoeng ea bokaholimo

Khatello ea Ente 100 MPa 85 MPa Khatello e fokotsehileng e bōpehileng kahare

Khatello ea ho paka 60% ea ente 45% ea ente Ho paka ho feteletseng ho fokolitsoeng

Nako ea ho Pholisa metsotsoana e 18 metsotsoana e 14 Phokotso ea nako ea potoloho ea 22%

Khatello ea Mokokotlo 5 MPa 3 MPa Tšebeliso e fokotsehileng ea matla

Ts'ebetso ea ntlafatso ea liparamente e ne e tataisoa ke data ea ketsiso le mokhoa oa Design of Experiments (DOE), ka lintlafatso tse tlalehiloeng boleng ba karolo le katleho ea tlhahiso. Ka ho kenya tšebetsong liparamente tsena tse ntlafalitsoeng tsa ts'ebetso, Ansix Tech e fihletse phokotso e makatsang ea 30% litšenyehelong tsa tlhahiso ka karolo ha ka nako e ts'oanang e ntlafatsa botsitso ba litekanyo le thepa ea mechini.

 

Netefatso ea Boleng le Bokhabane ba Tlhahiso

Taolo ea boleng e ne e emetse mohato oa bohlokoa morerong oa lesaka la cylindrical, moo Ansix Tech e kenyang tšebetsong sistimi ea netefatso ea maemo a mangata e akaretsang tlhahlobo ea mohlala, tlhahiso ea liteko, le tlhahiso e felletseng. Mokhahlelo ka mong o ne o kenyelletsa liprothokholi tse itseng tsa netefatso tse tsamaellanang le maemo a machaba bakeng sa likarolo tse nepahetseng, ho kenyeletsoa tlhahlobo e matla ea litekanyo, liteko tsa mechini, le netefatso ea ts'ebetso tlas'a maemo a ts'ebetso a etsisitsoeng.

 

Ts'ebetso ea netefatso e latetse tsoelo-pele e hlophisitsoeng:

 

Netefatso ea mohlala: Mehlala ea pele e entsoe tlhahlobo e felletseng ea boholo le netefatso ea thepa ea thepa

 

Tlhahlobo ea Bokhoni ba Ts'ebetso: Mekhoa ea taolo ea ts'ebetso ea lipalo-palo (SPC) e hlahlobile botsitso ba tlhahiso

 

Teko ea Tshebetso: Likarolo tse felileng li ile tsa hlahlojoa ka potlako tlas'a maemo a sebele a mojaro.

 

Litokomane le Setifikeiti: Litokomane tse felletseng tsa ho latela tse tšehetsoang ke litlhoko tsa ho tšoaneleha ha bareki

 

"Mohlomong katleho ea rona ea bohlokoa ka ho fetisisa e bile ho theha sekhahla sa bofokoli se batlang se le lefela ho tloha qalong ea tlhahiso e kholo," ho hlokometse Maria Chen, Motsamaisi oa Boleng oa Ansix Tech. "Boemo bona ba ho tsitsa bo fetolela ka ho toba ho fokotseha ha litlhoko tsa tlhahlobo le ho felisoa ha mathata a kopano a latelang bakeng sa bareki ba rona."

 

Mekhoa ea ho paka le ho tlisa thepa e ntlafalitsoe ka ho lekana ho sireletsa likarolo tse nepahetseng nakong ea lipalangoang ha ka nako e ts'oanang ho fokotsa tšusumetso ea tikoloho. Litharollo tsa ho paka tse ka sebelisoang hape tse entsoeng ka mokhoa o ikhethileng li fane ka tšireletso e sireletsehileng ea mesamo le mongobo - e leng ntho ea bohlokoa bakeng sa thepa e thehiloeng ho nylon - ha litsamaiso tsa ho hlopha tse iketsang li nolofatsa tsamaiso le ho netefatsa hore ho latela lintho ho latela ketane eohle ea phepelo.

 

Ntlafatso ea Litšenyehelo tsa Maano le Boleng ba Bareki

Mokhoa oa Ansix Tech o feta bokhabane ba tekheniki ho akaretsa ntlafatso ea litšenyehelo tsa maano tse fanang ka boleng bo bonahalang ho bareki. Mokhoa oa k'hamphani o kopanya maano a mararo a tlatsanang:

 

Bokgoni ba Thepa: Ka tlhahlobo e rarahaneng ya phallo ya hlobo le ntlafatso ya di-gate, Ansix Tech e fihletse phokotso e makatsang ya 15% tshebedisong ya thepa ntle le ho beha botshepehi ba sebopeho kotsing. Ho kenngwa tshebetsong ha ditsamaiso tsa hot runner ho fokoditse haholo ditshila tsa sprue le runner—tse bohlokwa ha ho sebetswa ka thepa ya maemo a boenjiniere jwalo ka A3HG5.

 

Ho Nolofatsa Tsamaiso: Ka ho tsepamisa maikutlo ho bokgoni ba ho phodisa, Ansix Tech e fokoditse dinako tsa potoloho ka hoo e ka bang 22%, e eketsa bokgoni ba tlhahiso ka kotloloho ntle le matsete a eketsehileng a capital. Tshebediso ya eneji e ile ya ntlafatswa ka nako e le nngwe ka taolo e nepahetseng ya dielemente tsa ho futhumatsa le ditsamaiso tsa haeteroliki, ka diphokotso tse ngotsweng tsa 18% ha di bapiswa le mekgwa e tlwaelehileng ya ho sebetsana le yona.

 

Ntlafatso ea Boleng ba Potoloho ea Bophelo: Ka ntle ho moruo oa tlhahiso ea pele, likarolo tse hlahisoang ka lits'ebetso tse ntlafalitsoeng tsa Ansix Tech li bontša bophelo bo bolelele ba tšebeletso le litlhoko tse fokotsehileng tsa tlhokomelo. Ho hanyetsa mafome ha A3HG5 ho felisa liphahlo tse sireletsang tse hlokahalang bakeng sa mekhoa e meng ea tšepe, ha thepa e itlotsang e fokotsa ho itšetleha ka li-lubricant tsa kantle tse sebetsang.

 

"Filosofi ea rona e shebane le litšenyehelo tsohle tsa beng ba thepa ho fapana le moruo o bonolo oa theko e nyane," ho hlalositse Thomas Reynolds, Motlatsi oa Mopresidente oa Nts'etsopele ea Khoebo oa Ansix Tech. "Ka ho sebelisana haufi-ufi le bareki nakong ea mohato oa moralo, re khetholla menyetla ea ho ntlafatsa katleho ea tlhahiso le ts'ebetso ea ts'ebeletso - ho theha boleng bo atolohang ho pholletsa le potoloho ea bophelo ba sehlahisoa."

 

Litlamorao tsa Indasteri le Litaelo tsa Nakong e Tlang

Ho kenngwa tshebetsong ka katleho ha projeke ya BASF A3HG5 cylindrical cage ho emela ho fetang katleho e le nngwe ya boenjiniere—ho bontsha phetoho e pharaletseng tlhahisong ya dikarolo tse nepahetseng. Mokgwa wa Ansix Tech o bontsha kamoo ketsiso ya dijithale, boiphihlelo ba saense ya thepa, le ntlafatso ya tshebetso di ka kopanang kateng ho hlalosa botjha se ka kgonehang ho enteng.

 

Litlamorao li atoloha ho pholletsa le makala a mangata a sebetsang hantle:

 

Sefofane: Maano a ho fokotsa boima ba 'mele a ntse a rata polasetiki e entsoeng ka boenjiniere ho feta tšepe bakeng sa likarolo tse seng tsa sebopeho

 

Likoloi: Li-platform tsa likoloi tsa motlakase li hloka likarolo tse nang le thepa e ntle ea dielectric le phetiso e fokotsehileng ea lerata

 

Mechine ea Liindasteri: Tlhokahalo ea ts'ebetso e se nang tlhokomelo libakeng tse thata e susumetsa ho amoheloa ha li-polymer tse entsoeng ka boenjiniere tse hanelang mafome

 

Lisebelisoa tsa Bongaka: Litlhoko tsa ho nepahala le ho tsitsa li tsamaellana hantle le bokhoni bo bontšitsoeng morerong oa keke

 

Ha re sheba pele, Ansix Tech e ntse e atolosa mokhoa oa eona oa mafahla oa dijithale ho kenyeletsa tlhokomelo ea tlhahiso ea nako ea sebele le liprothokholi tsa tlhokomelo ea esale pele. Ka ho kopanya li-sensor tsa IoT le mehlala e thehiloeng ea ketsiso, k'hamphani e ikemiselitse ho theha litsamaiso tsa tlhahiso tse itlhophisang tse fetolang liparamente ka bohona ho arabela liphetoho tsa thepa, maemo a tikoloho le ho senyeha ha lisebelisoa—ho ntlafatsa botsitso haholoanyane ha ka nako e ts'oanang ho fokotsa ho kenella ha basebetsi.

 

Qetello: Bokgoni bo Botle ba Boenjiniere e le Molemo oa Tlholisano

Morero oa Ansix Tech oa lesaka la cylindrical BASF A3HG5 o bontša kamoo boiphihlelo ba tekheniki, ha bo sebelisoa ka mokhoa o hlophisehileng, bo ka fetang meeli ea tlhahiso e tloaelehileng. Mokhoa o kopaneng oa k'hamphani—o akaretsang khetho ea thepa, moralo o tsamaisoang ke ketsiso, lisebelisoa tse nepahetseng, le ts'ebetso e ntlafalitsoeng—o fana ka likarolo tse fihlelang maemo a ts'ebetso a tobileng ha ka nako e ts'oanang li fokotsa haholo litšenyehelo tsa tlhahiso le litšenyehelo tsohle tsa beng.

 

Mohlomong ha bohlokwa le ho feta, Ansix Tech e bontshitse hore dipolasetiki tsa boenjiniere tse kang A3HG5 ya BASF di ka nka sebaka sa ditshipi tsa setso ka katleho ditshebedisong tse hlokang boiteko, di fana ka melemo ya ditjeo feela empa hape le tshebetso e ntlafetseng ka thepa e kang ho tlotsa ha tlhaho, ho hanyetsa mafome le ho fokotsa boima ba mmele. Sena se bula menyetla e metjha bakeng sa baenjiniere ba meralo ho pholletsa le diindasteri ba batlang ho ntlafatsa tshebetso ya dikarolo ha ba ntse ba laola ditjeo.

 

Ha tlhahiso e ntse e tsoela pele ka phetoho ea eona ea dijithale, mokhoa oa Ansix Tech o fana ka moralo o susumetsang oa ho sebelisa theknoloji eseng feela ho iketsetsa lits'ebetso tse teng, empa ho nahana bocha ka se ka khonehang moralong le tlhahisong ea likarolo. Morero oa lesaka la cylindrical o emela bopaki ba filosofi ena—kopanyo e nepahetseng ea saense ea thepa, boenjiniere ba lik'homphieutha, le bokhabane ba tlhahiso bo fanang ka boleng bo ikhethang ho bareki ha bo ntse bo sutumelletsa meeli ea bokhoni ba ho bopa ka ente.

Ansix Tech Co Ltd.

Haeba o na le merero efe kapa efe e amanang le keke ea silindara ea thepa ea BASF A3HG5, o ka ikopanya le rona neng kapa neng. Re tla fetola mehopolo ea hau hore e be 'nete, re u lumelle ho phethahatsa litoro tsa hau, le ho fumana liodara tse kholo 'marakeng. Tlhahisoleseling ea rona ea ho ikopanya ke info@ansixtech.com. Kapa ikopanye le CTO ea rona, romella lengolo-tsoibila ho: stephen@ansixtech.com

 

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