Mold na fender mai tsaro
Mold na fender mai tsaro
Ƙirƙirar Makomar: Yadda Ansix Rikicewar Fasaha, Inganta Inganci, da Sake Bayyana Daraja a Tsarin Gina Alluran Mota
[BIRIN/JIHA] – A cikin duniyar kera motoci masu cike da ƙalubale, daidaito, kowane ɓangare yana ba da labarin juriyar injiniya, kimiyyar kayan aiki, da kuma tsarin dabaru. Bayan hasken waje da injuna masu ƙarfi akwai sararin samaniya da aka ƙera da kyau. Sassan Roba, kowannensu ya samo asali ne daga wani abu da aka ƙera da kansa, wanda shi kansa babban kayan aiki ne. Daga cikin waɗannan, mai tsaron fender—ko kuma mai ɗaure ƙafafun—mai mahimmanci ne, amma galibi ana watsi da shi, mai tsaro. Yana kare muhimman abubuwan da ke ƙarƙashin motar daga tarkacen hanya, ruwa, da abubuwan da ke lalata ta hanyar iska, yayin da yake ba da gudummawa ga ingancin iska da rage sautin sauti. Tafiya daga samfurin CAD zuwa miliyoyin sassa iri ɗaya, abin dogaro labari ne na ƙwarewar fasaha. A sahun gaba a cikin wannan labarin akwai Ansix Tech, jagora a cikin gyaran allurar daidai, wanda aikinsa na baya-bayan nan na ƙirar mai tsaron fender na SUV na lantarki na ƙarni na gaba ya nuna misali na hanyar cikakke wacce ta haɗu da kirkire-kirkire tare da ingantaccen farashi mai sauƙi.
Wa'adin: Fiye da Garkuwa Kawai
Bukatun kasuwa don mai tsaron fender na zamani suna da rikitarwa sosai. Don wannan aikin, abokin ciniki na Ansix Tech, mai samar da motoci na mataki na 1, ya gabatar da taƙaitaccen bayani mai fuskoki da yawa. Abubuwan da ake buƙata su kasance:
Mai Juriyar Tsarin Gida: Yana jure wa tasirin duwatsu, ƙanƙara, da tarkacen hanya a cikin babban gudu.
Mai Juriya ga Muhalli: Jure wa hasken UV akai-akai, yanayin zafi mai tsanani (-40°C zuwa 120°C), gishirin hanya, mai, da masu tsaftace sinadarai ba tare da lalata su ba, ko ɓata su, ko rasa launi.
Ingantaccen Tsarin Iska: An ƙera shi don sarrafa kwararar iska a kusa da tayoyin sosai, rage jan hankali da kuma ba da gudummawa ga ingancin motar gaba ɗaya - babban abin damuwa ga kewayon EV.
Mai Aiki da Sauti: Rage hayaniya a kan hanya da tayoyin mota, yana ƙara jin daɗin ɗakin.
Nauyi Mai Sauƙi: Kowace gram da aka adana tana ba da gudummawa kai tsaye ga ingantaccen inganci da kewayon abin hawa.
Haɗaɗɗen Kayan Ado: Yana da kamannin saman Class-A a sassan da ake iya gani, tare da daidaito daidai da kuma haske ga bangarorin jikin da ke kusa.
Samfuri ƙa'idodi An yi aiki tukuru, suna bin ƙa'idodin OEM na duniya, ciki har da ASTM D638 mai tsauri (ƙarfin taurin kai), ASTM D256 (ƙarfin tasirin Izod), SAE J1960 (ƙarfin yanayi mai sauri), da ISO 16750 (gwajin muhalli don kayan lantarki da na lantarki). Har ila yau, ɓangaren dole ne ya bi umarnin ƙarshen rayuwa na abin hawa (ELV), yana iyakance abubuwa masu haɗari.
Farawa: Daga Tsarin Dijital zuwa Tsarin Jiki
Tsarin Ansix Tech ya fara ne da zurfafa bincike kan ƙirar samfurin. Ta amfani da fasahar daukar hoto ta 3D da injiniyan juyawa ta zamani a kan abubuwan da aka yi amfani da su a baya, ƙungiyar ta yi aiki tare da sashen bincike da ci gaba na abokin ciniki. Mayar da hankali kan inganta tsarin ribbing don daidaita tauri da nauyi, tabbatar da kauri bango iri ɗaya (muhimmin manufa shine 2.8mm ±0.2mm), da kuma haɗa wuraren hawa don na'urori masu auna firikwensin da igiyoyin wayoyi waɗanda galibi ake amfani da su a cikin motocin zamani.
Kafin a yanke ƙarfe guda ɗaya, an yi cikakken ƙira don ƙira don kerawa (DFM) da kuma nazarin kwararar Mold. Wannan matakin kwaikwayon dijital shine inda ƙwarewar Ansix Tech ta fara nuna babban tanadin kuɗi ga abokin ciniki.
"Rahoton DFM shine kayan aikinmu na farko kuma mafi ƙarfi don injiniyan ƙima," in ji David Chen, Babban Jami'in Injiniya na Ansix Tech. "Ta hanyar kwaikwayon cikawa, tattarawa, sanyaya, da warpage na ɓangaren, muna gano lahani masu yuwuwar - alamun nutsewa, layukan walda, tarkon iska, da damuwa da suka rage - yayin da har yanzu muke cikin duniyar dijital. Gyaran lahani na ƙira a cikin kwaikwayon kusan ba shi da tsada. Gyara shi a cikin ƙarfe mai tauri na iya ɗaukar dubban dubbai da makonni na jinkiri."
Binciken ya jagoranci muhimman shawarwari: wurare mafi kyau na ƙofa don tabbatar da daidaiton cikawa da rage layukan walda da ake gani; tsarin tashar sanyaya don cimma daidaiton sanyaya da rage lokacin zagayowar; da kuma hasashen raguwar girma don tabbatar da cewa girman sassan ƙarshe yana cikin juriya mai ƙarfi ± 0.15mm.
Crucible: Ƙwarewar Tsarin Mold da Masana'antu
Tare da ingantaccen ƙirar dijital, aikin ya koma cikin yanayin zahiri na ƙirƙirar mold.
- Zaɓin Karfe: Tushen Tsawon Rai
Ga wani ɓangaren mota mai girma kamar garkuwar fender, wanda ake sa ran zai samar da zagaye sama da 500,000, zaɓin ƙarfen mold yana da matuƙar muhimmanci. Ansix Tech ta zaɓi ƙarfe mai ƙarfi wanda aka riga aka taurare (misali, P20+Ni ko 420SS) don mafi yawan ramin da kuma tsakiyar. Wannan yana ba da daidaito mai kyau na injin, iya gogewa (ga saman Class-A), da juriya ga tsatsa daga yuwuwar danshi a cikin layukan filastik ko sanyaya. Ga wuraren da ke da yawan lalacewa kamar ƙofofi da haƙarƙari masu siriri, an yi amfani da kayan aikin ƙarfe mai tauri (misali, H13) don tsawaita rayuwar mold ba tare da kuɗin yin mold gaba ɗaya daga ƙarfe mai tauri ba - shawara mai mahimmanci don rage farashi.
- Tsarin Halittar Mod Mai Aiki Mai Kyau
Tsarin Sanyaya/Tashoshin Ruwa: Ansix Tech ta yi amfani da tsarin sanyaya mai tsari. Ba kamar hanyoyin gargajiya da aka haƙa kai tsaye ba, hanyoyin sanyaya mai tsari suna bin tsarin 3D na ramin ɓangaren a nesa mai kusa. Wannan sabon abu, wanda aka ƙera ta hanyar ƙera ƙarin abubuwa (buga 3D) na abubuwan da aka saka a cikin mold, ya haifar da kashi 40% na fitar da zafi mai inganci. Fa'idar ga abokin ciniki? Rage lokacin zagayowar - babban abin da ke haifar da farashin ɓangaren - da kuma rage yawan wargajewar ɓangaren.
Tsarin Gudu da Ƙofar Ruwa: An zaɓi tsarin gudu mai zafi mai ƙofofi takwas masu sarrafawa daban-daban. Wannan yana kawar da sharar kayan aiki daga masu gudu mai sanyi, yana ba da cikakken iko akan tsarin cikawa don tura layukan walda zuwa wuraren da ba su da mahimmanci, kuma yana ba da damar yin amfani da gate a jere don inganta matsin lamba na marufi. Ingancin kuzarin tsarin yana ƙara rage farashin aiki a kowane ɓangare.
Tsarin Fitar da Kaya: Ganin girman ɓangaren, siffarsa mai faɗi da kuma zurfin zane, tsarin da ya ƙunshi tsarin da yawa yana da matuƙar muhimmanci. Ya haɗa da:
Filayen ejector na yau da kullun a cikin sassa masu kauri.
Maƙallan cire hannun riga a kusa da fil ɗin tsakiya.
Faranti masu cirewa don samar da ƙarfin fitar da iska mai kyau, wanda ke hana karkacewa ko lalacewa ga siraran bangon.
Bawuloli masu amfani da iska don taimakawa wajen karya injin a cikin sassan da ke da zurfi, tabbatar da ingantaccen fitarwa ta atomatik a kowane zagaye.
- Cin Nasara Kan Kalubalen Masana'antu
Girman mai tsaron fender (tsawonsa ya wuce mita 1.5) da kuma tsarin siffofi masu rikitarwa sun gabatar da manyan matsaloli.
Babban Injin Daidaito: Kula da daidaito da lanƙwasa a kan babban tushen mold yayin niƙa CNC, EDM (Na'urar Fitar da Wutar Lantarki), da kuma haƙa rami mai zurfi don tashoshin sanyaya suna buƙatar kayan aikin injin na zamani, manyan tsare-tsare da tsare-tsaren tsari mai kyau.
Daidaito a kan Kammalawa ta Sama: Samun kammala SPI-A1 mai sheƙi iri ɗaya a kan saman da ake iya gani a faɗin wannan babban yanki ya buƙaci ƙwararrun masu sana'a su goge shi da hannu a matakai da dama.
Amincin Fitar da Kaya: Zane da kuma sanya hanyar sadarwa mai rikitarwa ta fil, hannayen riga, da faranti masu cire kaya ba tare da tsangwama ga hanyoyin sanyaya ba, an warware ta ne ta hanyar haɗakar CAD/CAM mai zurfi.
Kimiyyar Kayan Aiki: Zaɓar Mafi Kyawun Polymer
Zaɓin kayan filastik babban abin da zai taimaka wajen aiki, farashi, da dorewa. Bayan tantance buƙatun, Ansix Tech ta ba da shawarar kuma ta tabbatar da manyan 'yan takara biyu:
Talium® PP-1102 (Polypropylene Copolymer): Polypropylene mai ƙarfi da ma'adinai. Wannan ma'aunin yana ba da daidaito mai kyau na ƙarancin farashi, juriya ga sinadarai mai kyau, da kuma taurin kai mai kyau. Ƙananan yawa (~ 0.95 g/cm³) yana tallafawa manufofin rage nauyi. Cikowar ma'adinai (sau da yawa talc) yana inganta daidaiton girma da zafin juyawar zafi. Don matakan gyara na yau da kullun, wannan kayan ya samar da mafi kyawun ƙimar jimillar.
Inforge™ TPO A 9100 (Thermoplastic Polyolefin): Haɗin polypropylene da ethylene-propylene mai ƙarfi, wanda aka haɗa da TPO. Wannan kayan ya yi fice a cikin juriyar tasirin zafi mai ƙarancin zafi (har zuwa -40°C), yana ba da kyawun yanayin saman, kuma yana da juriyar zafi mafi girma ga samfuran da ke da birki mai aiki ko yanayi mai zafi. Duk da cewa ya ɗan fi tsada a kowace kilogram, yuwuwar rage ma'aunin (bangogin siriri saboda ƙarfinsa) da raguwar haɗarin garanti sun gabatar da hujja mai ƙarfi ta farashin zagayowar rayuwa ga nau'ikan abubuwan hawa masu tsada.
Masana kimiyyar kayan aikin Ansix Tech sun yi aiki tare da abokin ciniki don gudanar da gwaje-gwajen kwatantawa, wanda a ƙarshe ya ba abokin ciniki damar yanke shawara mai inganci, bisa ga takamaiman matakin aikin motar.
Symphony: Inganta Tsarin Aiki & Takaddun Shaidar Samar da Kayan Yawa
Hoton farko daga wani sabon tsari abu ne mai ban mamaki. Tsarin Tabbatar da Masana'antu na Ansix Tech tsari ne mai tsari mai kyau, wanda ke dogara da bayanai.
Samfurin Farko (T0): Ana duba sassa don gano lahani na gani, daidaiton girma ta hanyar na'urar aunawa ta CMM (Coordinate Measuring Machine), da kuma aikin asali.
Tsarin Gina Tagar Aiki: Injiniyoyi sun kafa Tsarin Gwaje-gwaje masu ƙarfi (DOE) don nemo mafi kyawun sigogin tsari - zafin narkewa, saurin allura da matsin lamba, yanayin matsi na marufi, lokacin sanyaya, da zafin mold. Manufar ita ce a sami "wuri mai daɗi" inda tsarin zai jure ƙananan bambance-bambance ba tare da haifar da lahani ba.
Gudanar da Samarwa Kafin Samarwa (PPAP - Tsarin Amincewa da Sashen Samarwa): Ana samar da wani muhimmin rukuni na sassa (misali, hotuna 300 a jere). Ana auna dukkan ma'auni masu mahimmanci, ana tabbatar da takaddun shaida na kayan aiki, kuma sassan suna yin cikakken gwaje-gwajen dakin gwaje-gwaje (tasiri, yanayin yanayi, da sauransu). Ana ƙididdige ma'aunin ƙarfin aiki (Cp, Cpk) don tabbatar da cewa tsarin yana da karko kuma yana iya cika ƙa'idodi na dogon lokaci.
Takaddun Shaidar Samar da Kayayyaki: Bayan an sanya hannu kan yarjejeniyar PPAP, an tabbatar da ingancin tsarin samarwa da kuma tsarin samarwa.
Ingantawa don Inganci da Kula da Farashi yana ci gaba da gudana:
Rage Lokacin Zagaye: Tsarin sanyaya mai tsari, tare da daidaita lokutan marufi da sanyaya, ya rage zagayowar da aka saba daga kimanin daƙiƙa 75 zuwa daƙiƙa 52—haɓaka kashi 30% wanda ke fassara kai tsaye zuwa mafi girman fitarwa da ƙarancin farashi ga kowane ɓangare.
Gudanar da Makamashi: Tsarin mai gudu mai zafi mai inganci da na'urorin hydraulic masu aiki da servo akan injunan ƙera allura sun rage yawan amfani da makamashi da kusan kashi 18%.
Rage ...
Tabbatarwa: Inganci daga ƙarshe zuwa ƙarshe da kuma isar da sauri
Ana saka Kula da Inganci da Tabbatarwa a kowane mataki. Daga tantancewar na'urar auna ƙarfin ƙarfe da resin da ke shigowa, zuwa sa ido kan firikwensin da ke aiki na matsin lamba da zafin rami, zuwa duba na ƙarshe na sassa don girma, nauyi, da lahani a saman, ana ci gaba da yin rajistar bayanai don cikakken gano su. Kowace mai tsaron fender an yi mata alama da laser tare da lambar QR ta musamman da ke haɗawa da bayanan rukunin samarwa.
An tsara marufi ne don kariya da inganci. An tsara shi musamman don dawo da filastik ɗin da aka ƙera, wanda za a iya gyarawa, yana sanya sassan cikin aminci, yana hana lalacewa yayin jigilar kaya, yayin da yake inganta yawan kwantena don rage farashin jigilar kaya da tasirin muhalli.
An matse Tsarin Isarwa Mai Sauri, daga oda zuwa samarwa mai takardar shaida, ta hanyar tsarin Gudanar da Ayyuka na Ansix Tech. Injiniyanci mai haɗin gwiwa, kwaikwayon dijital tagwaye, da kuma canjin masana'antu na awanni 24/7 sun ba da damar isar da tsari da tsari mai shirye-shiryen samarwa, wanda PPAP ta amince da shi cikin makonni 14 kacal, wanda ya karya matsayin masana'antu na makonni 20+ don kayan aiki mai wannan rikitarwa.
Amfanin Fasaha na Ansix: Samar da Aminci da Darajar da Ba a Daidaita Ba
Wannan aikin kariya daga fender ba wani abu bane da aka ware, illa dai wani abu ne da ya nuna irin kwarewar da Ansix Tech ke da ita a fannin. Tare da tarin kayan aiki da suka kunshi dubban nau'ikan kayan aiki na mota, sun gina tushen ilimi na musamman game da hanyoyin ƙira, halayen kayan aiki, da kuma hanyoyin da za su rage haɗarin ayyuka da kuma hanzarta lokacin zuwa kasuwa ga abokan ciniki.
A ƙarshe, manufar Ansix Tech ta yi fice a cikin jajircewarta na rage jimillar kuɗin da abokin ciniki ke kashewa. Ana cimma wannan ba ta hanyar rage farashi ba, amma ta hanyar injiniya mai wayo:
Tsarin Kayan Aiki: Yana ba da shawarar mafi kyawun matakin kayan aiki wanda ya dace da aiki a mafi ƙarancin farashi, idan aka yi la'akari da nauyin ɓangare, juriya, da sauƙin sarrafawa.
Kirkirar Tsarin Aiki: Aiwatar da sanyaya mai tsari da kuma inganta sigogin zagayowar aiki don rage farashi-kowane zagaye, ma'auni mafi mahimmanci a cikin ƙera allura.
Injiniyan Inganci: Tsarawa don samar da yawan amfanin ƙasa mai yawa, samarwa ta atomatik, da ingantaccen makamashi, tabbatar da cewa kowace watt na makamashi da kowace gram na kayan aiki an mayar da su zuwa samfuri mai siyarwa.
"Shawarar darajarmu abu ne mai sauƙi," in ji Linda Wang, Shugabar Kamfanin Ansix Tech. "Muna gina ƙira waɗanda ba wai kawai suke da ɗorewa da daidaito ba, amma an ƙera su ne don samar da sassa a mafi ƙarancin farashi mai ɗorewa a duk tsawon rayuwarsu. Ta hanyar saka hannun jari a cikin ƙira mai zurfi da kwaikwayon ƙira, muna ceton abokan cinikinmu miliyoyin kuɗin samarwa a ƙasa. A cikin yanayin gasa na motoci na yau, wannan ba kawai sabis ba ne - haɗin gwiwa ne mai mahimmanci."
Yayin da masana'antar kera motoci ke hanzarta zuwa ga makoma mai amfani da wutar lantarki, mai sarrafa kanta, kuma mai dorewa, buƙatar kayan aiki masu wayo, masu sauƙi, da kuma masu rahusa za ta ƙaru kawai. Ta hanyar ayyuka kamar ingantaccen tsarin kare fender, Ansix Tech ta nuna cewa hanyar da za a bi ba wai kawai ta ƙarfe da polymer ba ne, har ma a cikin bayanai, kirkire-kirkire, da kuma neman ƙima mai ɗorewa.
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi Fender Guard mold, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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