Lub cev tiv thaiv fender pwm
Lub cev tiv thaiv fender pwm
Tsim Lub Neej Yav Tom Ntej: Yuav Ua Li Cas Ansix Tech Masters Qhov Nyuaj, Tsav Kev Ua Haujlwm Zoo, thiab Rov Txhais Dua Tus Nqi Hauv Kev Txhaj Tshuaj Molding Tsheb
[Lub nroog/Lub xeev] - Hauv lub ntiaj teb kev tsim tsheb uas muaj kev pheej hmoo siab, thiab muaj kev ua tib zoo, txhua yam khoom qhia txog zaj dab neeg ntawm kev ua haujlwm engineering, kev tshawb fawb txog cov khoom siv, thiab kev sib koom ua ke ntawm logistical. Dhau ntawm qhov ci ntsa iab thiab cov cav muaj zog muaj lub ntiaj teb ntawm kev ua tib zoo tsim Cov Khoom Yas, txhua tus yug los ntawm ib lub pwm uas yog ib qho khoom siv zoo kawg nkaus. Ntawm cov no, lub fender guard—lossis lub log arch liner—yog ib qho tseem ceeb, tab sis feem ntau tsis quav ntsej, sentinel. Nws tiv thaiv cov khoom tseem ceeb hauv qab lub tsheb los ntawm cov khib nyiab ntawm txoj kev, dej, thiab cov khoom corrosive thaum pab txhawb rau aerodynamic efficiency thiab acoustic dampening. Txoj kev taug kev los ntawm CAD qauv mus rau ntau lab qhov zoo sib xws, txhim khu kev qha yog ib zaj dab neeg ntawm kev txawj ntse hauv kev siv tshuab. Nyob rau pem hauv ntej ntawm zaj dab neeg no yog Ansix Tech, tus thawj coj hauv kev txhaj tshuaj precision, uas nws qhov project tsis ntev los no rau lub tsheb SUV hluav taws xob tiam tom ntej lub fender guard pwm ua piv txwv txog txoj hauv kev holistic uas sib yuav kev tsim kho tshiab nrog kev siv nyiaj tsis muaj kev cuam tshuam.
Lub Mandate: Ntau Tshaj Li Ib Lub Tiv Thaiv Xwb
Cov kev xav tau ntawm kev ua lag luam rau lub fender guard niaj hnub no nyuaj heev. Rau qhov project no, Ansix Tech tus neeg siv khoom, tus neeg muag khoom tsheb theem 1, tau nthuav tawm ntau yam luv luv. Cov khoom siv yuav tsum yog:
Kev Ruaj Khoov Zoo: Tiv taus cov pob zeb, dej khov, thiab cov khib nyiab ntawm txoj kev thaum muaj kev kub ceev.
Tiv Thaiv Ib Puag Ncig: Nyiaj dhau qhov raug hluav taws xob UV tas li, qhov kub thiab txias heev (-40 ° C txog 120 ° C), ntsev ntawm txoj kev, roj, thiab cov tshuaj ntxuav tshuaj yam tsis muaj kev puas tsuaj, khoov, lossis poob xim.
Aerodynamically Optimized: Tsim los tswj cov cua ncig lub log kom zoo, txo qhov rub thiab pab txhawb rau lub tsheb txoj kev ua haujlwm zoo - qhov kev txhawj xeeb tseem ceeb rau EV ntau yam.
Ua Tau Zoo Txog Suab: Txo qhov suab nrov ntawm txoj kev thiab lub log tsheb, ua kom lub tsev nyob xis nyob dua.
Lub teeb yuag: Txhua gram uas txuag tau pab ncaj qha rau kev ua haujlwm ntawm lub tsheb thiab kev mus deb dua.
Kev Sib Koom Ua Ke Zoo Nkauj: Ua kom pom qhov chaw tiav ntawm Chav Kawm-A ntawm cov seem pom, nrog rau qhov haum thiab sib npaug rau cov vaj huam sib luag ntawm lub cev.
Khoom cov qauv tau ua raws li cov lus qhia OEM thoob ntiaj teb suav nrog ASTM D638 (lub zog tensile), ASTM D256 (Izod lub zog cuam tshuam), SAE J1960 (kev hloov pauv sai), thiab ISO 16750 (kev sim ib puag ncig rau cov khoom siv hluav taws xob thiab khoom siv hluav taws xob). Cov khoom kuj yuav tsum ua raws li cov lus qhia thaum kawg ntawm lub neej tsheb (ELV), txwv cov tshuaj phom sij.
Chiv Keeb: Los ntawm Digital Blueprint mus rau Physical Prototype
Cov txheej txheem ntawm Ansix Tech tau pib nrog kev sib koom tes tob tob rau hauv kev tsim qauv prototype. Siv kev siv 3D scanning siab heev thiab kev tsim kho rov qab ntawm cov khoom siv benchmark, lawv pab neeg tau ua haujlwm ua ke nrog lub chaw haujlwm R&D ntawm tus neeg siv khoom. Lub hom phiaj yog los txhim kho cov qauv ribbing rau qhov sib piv ntawm qhov hnyav thiab qhov hnyav, xyuas kom meej tias phab ntsa tuab sib npaug (lub hom phiaj tseem ceeb ntawm 2.8mm ± 0.2mm), thiab kev sib koom ua ke ntawm cov ntsiab lus mounting rau cov sensors thiab cov xov hlau feem ntau routed hauv cov tsheb niaj hnub.
Ua ntej txiav ib ooj hlau, tus qauv tsim tau dhau los ntawm Kev Tsim Khoom Siv Tau (DFM) thiab Kev Tshawb Fawb Txog Kev Ua Pwm. Lub sijhawm simulation digital no yog qhov uas Ansix Tech txoj kev txawj ntse thawj zaug qhia txog kev txuag nyiaj ntau rau cov neeg siv khoom.
"Daim ntawv qhia DFM yog peb thawj zaug thiab muaj zog tshaj plaws rau kev tsim kho vaj tse," piav qhia David Chen, Ansix Tech tus Thawj Coj Saib Xyuas Kev Tsim Kho. "Los ntawm kev sim ua qhov kev sau, ntim khoom, txias, thiab warpage ntawm qhov, peb txheeb xyuas qhov tsis zoo uas yuav tshwm sim - cov cim dej, cov kab vuam, cov ntxiab cua, thiab kev ntxhov siab seem - thaum tseem nyob hauv lub ntiaj teb digital. Kev kho qhov tsis zoo ntawm kev tsim qauv hauv kev sim ua tsis raug nqi dab tsi. Kev kho nws hauv cov pwm hlau khov kho tuaj yeem raug nqi kaum txhiab thiab ntau lub lis piam ntawm kev ncua sijhawm."
Cov kev tshuaj xyuas tau coj cov kev txiav txim siab tseem ceeb: qhov chaw rooj vag zoo tshaj plaws kom ntseeg tau tias muaj kev sib npaug ntawm kev sau thiab txo cov kab vuam pom; qhov kev teeb tsa ntawm txoj kab txias kom ua tiav kev txias sib npaug thiab txo lub sijhawm voj voog; thiab kwv yees qhov ntim me me kom ntseeg tau tias qhov loj me kawg nyob hauv qhov nruj ± 0.15 hli.
Lub Crucible: Kev Tsim Pwm & Kev Paub Txog Kev Tsim Khoom
Nrog kev tsim qauv digital uas tau lees paub, qhov project tau tsiv mus rau hauv lub ntiaj teb ntawm kev tsim pwm.
- Kev Xaiv Hlau: Lub Hauv Paus ntawm Kev Ua Neej Ntev
Rau ib qho khoom siv hauv tsheb uas muaj ntau yam xws li lub fender guard, uas yuav tsim tau ntau tshaj 500,000 lub voj voog, kev xaiv cov hlau pwm yog qhov tseem ceeb heev. Ansix Tech tau xaiv cov hlau Stainless Steel uas tau kho ua ntej (piv txwv li, P20 + Ni lossis 420SS) rau feem ntau ntawm cov qhov thiab lub plawv. Qhov no muab kev sib npaug zoo ntawm kev siv tshuab, kev ua kom du (rau cov nplaim Class-A), thiab kev tiv thaiv xeb tiv thaiv cov dej noo hauv cov yas lossis cov kab txias. Rau cov chaw hnav khaub ncaws siab xws li rooj vag thiab cov tav nyias, cov hlau Hardened Tool Steel (piv txwv li, H13) tau siv los ua kom lub neej pwm ntev yam tsis tas yuav siv nyiaj los ua tag nrho cov pwm los ntawm cov hlau khov kho - qhov kev txiav txim siab txuag nyiaj zoo.
- Kev Txheeb Xyuas ntawm Lub Pwm Ua Haujlwm Zoo
Lub Tshuab Txias/Cov Dej Channels: Ansix Tech siv lub tshuab tsim cua txias conformal. Tsis zoo li cov channel ncaj-drilled ib txwm muaj, cov conformal cooling channels ua raws li 3D contours ntawm qhov chaw ntawm qhov deb ze-txhua qhov. Qhov kev tsim kho tshiab no, tsim los ntawm kev tsim khoom ntxiv (3D luam ntawv) ntawm cov pwm ntxig, ua rau muaj kev rho tawm cua sov zoo dua txog li 40%. Qhov txiaj ntsig rau tus neeg siv khoom? Kev txo qis hauv lub sijhawm voj voog - qhov tseem ceeb tshaj plaws ntawm tus nqi ib feem - thiab txo qis qhov warpage.
Lub Tshuab Khiav & Rooj Vag: Ib lub tshuab khiav kub uas muaj yim lub qhov rooj valve tswj tau ib leeg tau raug xaiv. Qhov no tshem tawm cov khoom pov tseg los ntawm cov khoom khiav txias, muab kev tswj hwm meej ntawm tus qauv sau kom thawb cov kab vuam mus rau thaj chaw tsis tseem ceeb, thiab tso cai rau kev sib law liag kom ua kom zoo dua qhov siab ntawm kev ntim khoom. Lub zog siv hluav taws xob ntawm lub tshuab ua rau cov nqi ua haujlwm ib feem tsawg dua.
Lub Tshuab Tawm: Vim tias qhov loj, qhov sib npaug ntawm cov duab thiab cov duab kos tob, txoj hauv kev ntau lub kaw lus yog qhov tseem ceeb heev. Nws suav nrog:
Cov koob ejector txheem hauv cov ntu tuab.
Cov tes tsho ejectors nyob ib puag ncig cov pins tseem ceeb.
Cov phaj stripper los muab lub zog ejection siab, sib npaug zos, tiv thaiv kev cuam tshuam lossis kev puas tsuaj rau cov khoom nyias-phab ntsa.
Cov qhov cua poppet los pab rhuav tshem lub tshuab nqus tsev ntawm cov ntu tob, kom ntseeg tau tias muaj kev ntseeg siab, tso tawm tsis siv neeg txhua lub voj voog.
- Kev kov yeej cov teeb meem kev tsim khoom
Qhov loj ntawm lub fender guard (ntev tshaj 1.5 meters) thiab cov geometry nyuaj ua rau muaj kev cov nyom loj heev.
Kev Siv Tshuab Loj: Kev tswj kom muaj kev sib luag thiab tiaj tus thoob plaws lub hauv paus pwm loj thaum lub sijhawm CNC milling, EDM (Electrical Discharge Machining), thiab kev khawb qhov tob rau cov kav dej txias xav tau cov cuab yeej siv tshuab loj thiab kev npaj ua haujlwm zoo.
Kev Ua Kom Tiav Qhov Nto: Ua kom tiav qhov sib xws, ci ntsa iab SPI-A1 ntawm cov chaw pom thoob plaws thaj chaw loj no xav tau kev txhuam tes los ntawm cov kws tshaj lij hauv ntau theem.
Kev Txhim Kho Kev Tawm: Tsim thiab teeb tsa lub network nyuaj ntawm cov ejector pins, tes tsho, thiab stripper plates yam tsis cuam tshuam rau cov channel txias yog ib qho puzzle 3D daws tau los ntawm kev koom ua ke CAD / CAM siab heev.
Kev Tshawb Fawb Txog Khoom Siv: Xaiv Cov Polymer Zoo Tshaj Plaws
Kev xaiv cov khoom siv yas yog qhov tseem ceeb rau kev ua tau zoo, tus nqi, thiab kev ruaj khov. Tom qab soj ntsuam cov kev cai, Ansix Tech tau pom zoo thiab lees paub ob tus neeg sib tw tseem ceeb:
Talium® PP-1102 (Polypropylene Copolymer): Ib hom polypropylene uas muaj zog heev, muaj cov ntxhia ntau. Qib no muaj qhov sib npaug zoo ntawm tus nqi qis, tiv taus tshuaj lom neeg zoo, thiab ruaj khov zoo heev. Nws qhov ceev qis (~ 0.95 g/cm³) txhawb nqa lub hom phiaj kom lub cev sib dua. Cov ntxhia uas muaj (feem ntau yog talc) txhim kho qhov ruaj khov ntawm qhov ntev thiab qhov kub ntawm qhov cua sov. Rau cov qib kho kom zoo, cov khoom no muab tus nqi tag nrho zoo tshaj plaws.
Inforge™ TPO A 9100 (Thermoplastic Polyolefin): Ib qho TPO sib xyaw ua ke ntawm polypropylene thiab ethylene-propylene roj hmab uas zoo dua qub. Cov khoom siv no zoo heev rau kev tiv taus qhov kub thiab txias qis heev (txog li -40°C), muaj qhov zoo nkauj ntawm qhov chaw, thiab muaj kev tiv taus cua sov ntau dua rau cov qauv uas muaj cov nres tsheb ua haujlwm tau zoo lossis huab cua kub dua. Txawm hais tias kim dua me ntsis rau ib kilogram, nws lub peev xwm rau kev ntsuas qis dua (phab ntsa nyias dua vim muaj kev tawv dua) thiab kev pheej hmoo ntawm kev lav phib xaub txo qis tau ua rau muaj kev sib cav txog tus nqi siv rau lub neej ntawm cov tsheb zoo tshaj plaws.
Cov kws tshawb fawb txog cov khoom siv ntawm Ansix Tech tau ua haujlwm nrog tus neeg siv khoom los khiav cov kev sim sib piv, thaum kawg ua rau tus neeg siv khoom txiav txim siab tau zoo thiab raug nqi raws li qib kev ua tau zoo ntawm lub tsheb.
Lub Symphony: Kev Txhim Kho Cov Txheej Txheem & Daim Ntawv Pov Thawj Tsim Khoom Loj
Thawj qhov txhaj tshuaj los ntawm pwm tshiab yog lub sijhawm ntawm qhov tseeb. Ansix Tech txoj kev txheeb xyuas kev tsim khoom yog ib qho kev ua tib zoo, tsav los ntawm cov ntaub ntawv.
Kev Kuaj Thawj Zaug (T0): Cov khoom raug tshuaj xyuas seb puas muaj qhov tsis zoo uas pom tau, qhov tseeb ntawm qhov loj me los ntawm kev ntsuas CMM (Coordinate Measuring Machine), thiab kev ua haujlwm yooj yim.
Kev Tsim Kho Qhov Rai Txheej Txheem: Cov kws ua haujlwm tsim kom muaj Kev Tsim Qauv Kev Sim (DOE) kom nrhiav tau cov txheej txheem zoo tshaj plaws - qhov kub yaj, qhov ceev thiab siab ntawm kev txhaj tshuaj, qhov siab ntawm kev ntim khoom, lub sijhawm txias, thiab qhov kub ntawm pwm. Lub hom phiaj yog nrhiav qhov "qab zib" dav dav uas cov txheej txheem kam rau cov kev hloov pauv me me yam tsis muaj qhov tsis zoo.
Kev Ua Ntej Tsim Khoom (PPAP - Txheej Txheem Pom Zoo Rau Qhov Chaw Tsim Khoom): Ib pawg khoom uas muaj txiaj ntsig zoo (piv txwv li, 300 daim sib law liag) raug tsim tawm. Txhua qhov loj me tseem ceeb raug ntsuas, daim ntawv pov thawj khoom siv raug txheeb xyuas, thiab cov khoom raug kuaj tag nrho hauv chav kuaj (kev cuam tshuam, huab cua, thiab lwm yam). Cov ntsuas peev xwm ua haujlwm (Cp, Cpk) raug suav los ua pov thawj tias cov txheej txheem ruaj khov thiab muaj peev xwm ua tau raws li cov lus qhia ntev.
Daim Ntawv Pov Thawj Tsim Khoom Loj: Thaum PPAP kos npe, cov pwm thiab cov txheej txheem ua zaub mov tau txais daim ntawv pov thawj rau kev tsim khoom ntau.
Kev txhim kho kom zoo dua qub thiab kev tswj tus nqi yog txuas ntxiv mus:
Txo Lub Sijhawm Ua Haujlwm: Lub kaw lus txias conformal, ua ke nrog lub sijhawm ntim khoom thiab txias zoo, txo lub voj voog txheem los ntawm kwv yees li 75 vib nas this mus rau 52 vib nas this - kev txhim kho 30% txhais tau tias muaj cov zis ntau dua thiab tus nqi qis dua rau ib feem.
Kev Tswj Xyuas Zog: Lub kaw lus khiav kub zoo thiab cov chav hydraulic servo-tsav ntawm cov tshuab txhaj tshuaj molding txo kev siv zog los ntawm kwv yees li 18%.
Kev Txo Cov Khoom Pov Tseg: Los ntawm kev tswj cov txheej txheem kom meej thiab cov tshuab pom kev tsis siv neeg rau 100% kev tshuaj xyuas hauv kab, thawj zaug dhau tus nqi ntau tshaj 99.5%, yuav luag tshem tawm cov khib nyiab hauv cov khoom siv thiab cov nqi rov ua dua.
Kev Lees Paub: Kev Zoo thiab Kev Xa Khoom Sai
Kev Tswj Xyuas Zoo & Kev Paub Tseeb muaj nyob rau txhua theem. Txij li ntawm kev kuaj xyuas spectrometer ntawm cov hlau thiab cov resin uas nkag los, mus rau kev saib xyuas qhov siab thiab kub ntawm qhov cavity, mus rau kev tshuaj xyuas zaum kawg ntawm cov khoom rau qhov loj me, qhov hnyav, thiab qhov tsis zoo ntawm qhov chaw, cov ntaub ntawv raug sau tseg tas li kom taug qab tau tag nrho. Txhua lub fender guard yog laser-marked nrog cov lej QR tshwj xeeb txuas rau nws cov ntaub ntawv ntau lawm.
Kev ntim khoom yog tsim los rau kev tiv thaiv thiab ua haujlwm tau zoo. Cov yas dunnage uas tsim tshwj xeeb, rov qab tau ua rau cov khoom ruaj khov, tiv thaiv kev hloov pauv thaum thauj mus los, thiab ua kom lub thawv ntim khoom ceev kom txo cov nqi xa khoom thiab txo qhov cuam tshuam rau ib puag ncig.
Tag Nrho Cov Txheej Txheem Xa Khoom Sai, los ntawm kev txiav txim mus rau kev tsim khoom tau ntawv pov thawj, tau raug nias los ntawm Ansix Tech's Integrated Project Management qauv. Kev tsim kho tib lub sijhawm, kev sim ua ob lub digital, thiab 24/7 kev hloov pauv tsim khoom ua rau kev xa khoom ntawm cov pwm thiab cov txheej txheem npaj txhij rau kev tsim khoom, PPAP-pom zoo hauv 14 lub lis piam xwb, rhuav tshem tus qauv kev lag luam ntawm 20+ lub lis piam rau cov cuab yeej ntawm qhov nyuaj no.
Qhov Zoo ntawm Ansix Tech: Kev Muab Kev Ntseeg Tau thiab Tus Nqi Tsis Sib Xws
Qhov project fender guard no tsis yog ib qho kev ua tiav uas ib leeg ua tau tab sis yog ib qho kev qhia txog Ansix Tech txoj kev paub txog kev lag luam tob. Nrog rau cov khoom lag luam uas muaj ntau txhiab lub pwm tsheb, lawv tau tsim ib lub hauv paus kev paub txog kev tsim qauv, kev coj cwj pwm ntawm cov khoom siv, thiab cov txheej txheem luv luv uas txo cov kev pheej hmoo ntawm cov haujlwm thiab ua kom lub sijhawm mus rau kev lag luam rau cov neeg siv khoom sai dua.
Thaum kawg, Ansix Tech lub hom phiaj yog los ntawm nws txoj kev cog lus tias yuav txo tus nqi tag nrho rau cov neeg siv khoom. Qhov no tsis yog ua tiav los ntawm kev txiav cov ces kaum, tab sis los ntawm kev tsim kho ntse:
Txoj Kev Npaj Khoom Siv: Pom zoo kom xaiv cov khoom siv zoo tshaj plaws uas ua tau raws li kev ua tau zoo ntawm tus nqi qis tshaj plaws hauv kev siv, xav txog qhov hnyav ntawm ib feem, kev ruaj khov, thiab kev yooj yim ua.
Kev Tsim Kho Tshiab: Siv cov txheej txheem txias thiab ua kom zoo dua cov kev teeb tsa voj voog kom txo tus nqi ib zaug, qhov ntsuas tseem ceeb tshaj plaws hauv kev txhaj tshuaj molding.
Kev Tsim Kho Kom Zoo: Tsim kom muaj txiaj ntsig zoo, kev tsim khoom tsis siv neeg, thiab kev siv hluav taws xob zoo, xyuas kom meej tias txhua lub zog watt thiab txhua gram ntawm cov khoom siv raug hloov mus ua cov khoom muag tau.
"Peb qhov kev thov kom muaj nqis yog qhov yooj yim," Linda Wang, Ansix Tech's CEO xaus lus. "Peb tsim cov pwm uas tsis yog tsuas yog ruaj khov thiab meej xwb, tab sis kuj tau tsim los tsim cov khoom siv ntawm tus nqi qis tshaj plaws thoob plaws lawv lub neej tag nrho. Los ntawm kev nqis peev rau kev tsim qauv siab heev thiab kev sim ua ntej, peb txuag peb cov neeg siv khoom ntau lab daus las hauv cov nqi tsim khoom. Hauv kev sib tw tsheb niaj hnub no, qhov ntawd tsis yog kev pabcuam xwb - nws yog kev koom tes zoo."
Thaum kev lag luam tsheb nrawm nrawm mus rau yav tom ntej uas siv hluav taws xob, tsis siv neeg, thiab ruaj khov dua, qhov kev thov rau cov khoom siv ntse dua, sib dua, thiab pheej yig dua yuav tsuas yog nce ntxiv. Los ntawm cov haujlwm zoo li pwm tiv thaiv fender siab heev, Ansix Tech qhia tau hais tias txoj kev mus tom ntej tsis yog tsuas yog forged hauv hlau thiab polymer, tab sis hauv cov ntaub ntawv, kev tsim kho tshiab, thiab kev nrhiav kev muaj nqis tsis tu ncua.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog Fender guard pwm, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav tig koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv: stephen@ansixtech.com
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