Farantin jagora na wucin gadi na tushen haƙori
Farantin jagora na wucin gadi na tushen haƙori
Ciki Ansix Injin Daidaito na Fasaha: Yadda Aikin Mold na Hakori ke Sake Bayyana Darajarsa a Injin Injection
A cikin duniyar da ke cike da ƙalubale a fannin kera na'urorin likitanci, inda daidaito ba za a iya yin sulhu ba kuma ribar da ake samu a koyaushe tana ƙarƙashin matsin lamba, masana'antar kera allurar rigakafi tana matsayin ginshiƙi mai mahimmanci. A nan ne, a cikin rawar polymer, matsin lamba, da ƙarfe, ake ƙayyade farashi, inganci, da saurin kayan aikin likita marasa adadi. Ga na'urar haƙori mai ƙirƙira ɗaya - Tushen Haƙori na Gaggawa na Faranti - waɗannan abubuwan suna da matuƙar muhimmanci. Wannan ɓangaren, mai mahimmanci a cikin ƙera haƙoran haƙora na musamman ga majiyyaci, dole ne su kasance masu jituwa da halittu, cikakke, kuma masu araha.
Ansix Tech, wani kamfani na musamman, wanda ke tasowa zuwa ga wannan ƙalubalen mai sarkakiya.Jerin gyare-gyare Kamfanin samar da mafita wanda ya gina suna a hankali don mayar da ƙira mai rikitarwa zuwa gaskiya mai inganci da araha. Kammala aikin Guide Plate Temporary Denture Base Mold na kwanan nan ya ba da babban aji a cikin masana'antu na zamani, wanda ke da ƙimar inganci. Wannan labarin ya zurfafa cikin tsarin Ansix Tech daga ƙarshe zuwa ƙarshe, yana bayyana yadda kimiyyar kayan aiki ta dabaru, kwaikwayon ƙira mai ƙarfi, ƙira mai wayo, da ƙwarewar aiki suka haɗu zuwa ƙananan farashi ba tare da yin illa ga adadi mai yawa na inganci ba.
Aikin Farawa: Farantin Jagora Tushen Hakori na ɗan lokaci
Kafin a fahimci mold ɗin, dole ne a fahimci ɓangaren. Faranti na Jagora na wucin gadi kayan aiki ne da ake iya zubarwa, wanda aka yi amfani da shi a dakunan gwaje-gwaje da asibitoci na hakori. Yana aiki a matsayin madauri mai kyau inda ake shirya haƙoran roba kuma ana sarrafa resin acrylic don samar da haƙoran wucin gadi. Bukatunsa suna da tsauri: dole ne ya kwaikwayi tsarin ɗanko na majiyyaci da aminci (wanda aka samo daga na'urar duba 3D), yana da santsi, saman da ba shi da ramuka don hana manne resin, yana da isasshen tauri don sarrafawa, kuma yana da isasshen kuɗi don amfani da shi sau ɗaya.
"Kalubalen ya shafi fannoni da dama," in ji Dr. Lisa Wang, Manajan Kayayyakin Hakora a Ansix Tech. "Ba wai kawai muna yin kwantenar ba ne; muna yin jagorar daidai wadda ke shafar dacewa da jin daɗin haƙoran wucin gadi na majiyyaci. Duk wani lahani a cikin farantin jagora yana nufin lahani a cikin ƙusa na ƙarshe. Bugu da ƙari, abokin cinikinmu yana buƙatar dubban waɗannan a kowane wata, a farashin da ya sa amfani da su sau ɗaya ya yiwu."
Mataki na 1: Daga Tsarin Zane na Dijital zuwa Tabbatar da Tabbatacce Mai Ganuwa
Tafiyar ta fara ne da samfurin CAD na 3D wanda abokin ciniki ya samar. Nan da nan ƙungiyar injiniya ta Ansix Tech ta fara bitar Tsarin Masana'antu (DFM). Wannan matakin haɗin gwiwa ya gano matsalolin ƙira kamar yankewa, bambancin kauri bango, da ƙalubalen fitar da ƙarfe kafin a yanke kowane ƙarfe.
A lokaci guda, saurin yin samfurin ya fara aiki. Ta amfani da bugun 3D mai ƙuduri mai girma (SLA), an samar da samfuran farantin jagora da yawa cikin awanni 48. "Waɗannan samfuran sun yi aiki mai mahimmanci guda biyu," in ji John Chen, Babban Jami'in Fasaha a Ansix Tech. "Na farko, don tabbatar da ƙira - abokin ciniki zai iya gwada dacewa da samfuran haƙori. Na biyu, don Tsarin Motsa Jiki tabbatarwa — sun zama samfuran tunani ga masu kera kayan aikinmu kuma sun taimaka wajen kammala wuraren ƙofofi da dabarun fitar da su.
Mataki na 2: Kimiyyar Zaɓin Kayan Aiki
Zaɓar filastik mai dacewa wataƙila shine mafi mahimmancin ma'auni don rage farashi da aiki. Ansix Tech ta kimanta zaɓuɓɓuka da yawa masu jituwa da halittu.
"Wannan sauyi na kayan aiki ya canza wasa," in ji Chen. "Ta hanyar ƙaura daga robar likitanci ta gargajiya mai tsada zuwa kwamfutar copolymer mai inganci, wadda aka inganta ta hanyar aiki, mun cimma raguwar kashi 25% a farashin kayan aiki a kowane bangare ba tare da sadaukar da wani buƙata ta asibiti ba. Wannan shawarar kaɗai ta kafa matakin tanadi mai yawa."
Mataki na 3: Tabbatar da Ta Hanyar Intanet ta hanyar Binciken Guduwar Mold
Da aka ƙayyade kayan, injiniyoyin kwaikwayo na Ansix Tech sun yi bincike mai zurfi kan kwararar Mold (DFM). Wannan manhajar ta yi hasashen yadda robar da aka narkar za ta yi aiki a cikin ramin mold da aka tsara.
Tsarin Cikowa: Binciken ya inganta wurin ƙofa don tabbatar da cikawa iri ɗaya, daidaitacce, hana tarkon iska da layukan walda a wurare masu mahimmanci.
Lokacin Sanyaya: Ya gano wurare masu zafi kuma ya jagoranci ƙirar tsarin sanyaya don cimma daidaiton sanyi mai sauri, wanda shine babban abin da ke ba da gudummawa ga lokacin zagayowar.
Warpage & Ragewa: Manhajar ta annabta yiwuwar karkacewar girma saboda rashin daidaiton sanyaya ko raguwar kayan aiki, wanda ke ba da damar yin gyare-gyare kafin a yi amfani da ƙirar mold.
"Kwaikwayo ba abin jin daɗi ba ne; manufar inshorarmu ce," in ji Chen. "Ya ba mu damar daskare ƙirar mold da muka san za ta samar da kayayyaki masu kyau a gwaji na farko, wanda hakan ya ceci makonni na sake yin gyaran mold mai tsada. Ga abokin ciniki, wannan yana nufin hanya mafi sauri zuwa kasuwa."
Mataki na 4: Tsarin Halittar Mod mai Aiki Mai Kyau
Tsarin da kansa wani babban injiniyan injiniya ne. Ansix Tech ta ƙera tsarin rage gudu mai zafi da kuma tsarin rage gudu don samar da sakamako mai kyau.
Zaɓin Karfe na Mold: Ga rami da kuma tsakiyar, Ansix Tech ta zaɓi Stavax® ESR (AISI 420 da aka gyara) bakin ƙarfe. "Ingantaccen gogewa yana tabbatar da saman madubi, wanda ba shi da rami a kan farantin jagora, wanda yake da mahimmanci don sauƙin sakin resin haƙoran da aka warke," in ji wani babban injiniyan kayan aiki. "Kyakkyawan juriyar tsatsa yana da mahimmanci ga masu sanyaya ruwa da sinadarai masu tsaftacewa da ake amfani da su a dakunan gwaje-gwajen haƙori." Ga abubuwan da ba su da mahimmanci, ƙarfen P20 da aka riga aka taurara ya samar da mafita mai araha da dorewa.
Tsarin Sanyaya & Tashoshin Ruwa: Bayan nazarin kwararar mold, an tsara tsarin tashar sanyaya mai tsari. Ba kamar hanyoyin haƙa na gargajiya ba, waɗannan tashoshi suna bin tsari mai rikitarwa na ramin mold daidai, suna tabbatar da cewa an fitar da zafi daidai kuma cikin inganci. Wannan sabon abu ya taimaka wajen rage lokacin zagayowar da kashi 15%.
Tsarin Gudu da Ƙofar Ruwa: An aiwatar da tsarin gudu mai zafi mai rufewa da bawul. Wannan fasaha tana ba da damar cika kowane rami daban-daban kuma a lokacin da ya dace, yana tabbatar da cikakken nauyin sashi da daidaiton girma a duk ramuka. Hakanan yana kawar da sharar kayan da ke da alaƙa da masu gudu masu sanyi.
Tsarin Fitar da Kaya: Ganin siririn bangon ɓangaren da kuma buƙatar kammala saman da babu matsala, an tsara jerin hannayen riga da ruwan wukake da aka sanya da kyau. An daidaita tsarin fitar da kaya yayin ɗaukar samfur don amfani da ƙarfi daidai gwargwado, don hana duk wani karkacewa ko alamun damuwa a kan farantin jagora mai laushi.
Mataki na 5: Nasara Kan Kalubalen Masana'antu
Fassara cikakken ƙirar zuwa ƙarfe mai tauri ya haifar da cikas. Tsarin halittar mold ɗin, wanda ake buƙata don yanayin ɗanko na musamman ga majiyyaci, ya buƙaci injinan da suka dace sosai.
Kalubale na 1: Haɓaka Ƙananan Bayanai. Injin niƙa CNC ya kai ga iyakarsa akan rubutu mai kyau da kuma yankewa. Magani: An yi amfani da Injin Fitar da Wutar Lantarki Mai Inganci (EDM) don ƙona waɗannan fasalulluka cikin ƙarfe tare da daidaiton matakin micron.
Kalubale na 2: Daidaito a kan Kammalawa. Duk wani bambanci a gogewa zai shafi sakin wani ɓangare. Magani: An yi amfani da tsarin gogewa mai matakai da yawa, tun daga niƙa lu'u-lu'u zuwa gogewa ta ƙarshe da manna micron-grade, ta hanyar ƙwararrun masu gogewa.
Kalubale na 3: Matsi na Lokacin Ginawa. Abokin ciniki yana buƙatar sassa da sauri. Magani: Shagon mold na Ansix Tech, tare da gudanar da ayyuka na musamman, ya ba da damar ayyukan CNC, EDM, da gogewa su yi aiki a layi ɗaya akan sassa daban-daban, yana matse jimlar lokacin gina mold da kashi 30%.
Mataki na 6: Kwarewa a Tsarin Gyaran Allura
Da aka ɗora masa injin a cikin injin injin allurar lantarki mai nauyin tan 300, an mayar da hankali kan inganta tsarin.
Kalubalen Farko: Harbin farko ya nuna ɗan ƙaramin rikici saboda damuwa da ya rage da kuma mannewa a cikin zurfin zane lokaci-lokaci. Sassan siririn bango suma suna da saurin cikawa.
Tsarin Ingantawa: Injiniyoyin Ansix Tech sun yi amfani da tsarin Tsarin Gwaje-gwaje (DOE). Sun bambanta sigogi kamar zafin narkewa, saurin allura, matsin lamba na marufi, da lokacin sanyaya. Manufar ita ce a nemo wurin da zai samar da wani yanki mai ƙarfi tare da ɗan gajeren lokacin zagayowar da zai yiwu.
Inganci & Kula da Farashi: Sakamakon ya kasance mai ban mamaki. Tsarin da aka inganta, ta amfani da kayan da ke motsawa cikin sauri da kuma sanyaya mai kyau, ya rage lokacin zagayowar daga daƙiƙa 45 na farko zuwa daƙiƙa 32. "Wannan ƙaruwar kashi 28% na yawan aiki kai tsaye yana rage farashin kowane ɓangare da aka ware don lokacin injin da aikin," in ji Dr. Wang. "Idan aka kwatanta da tanadin kayan aiki, mun cimma jimillar raguwar farashi sama da kashi 40% ga yawancin kayan aikin idan aka kwatanta da sarkar samar da kayayyaki ta abokin ciniki ta baya."
Mataki na 7: Tabbatar da Inganci Mai Kyau Ba Tare da Takaici Ba
Kowace rukunin samarwa tana ƙarƙashin ƙa'idar QC mai tsauri. Duba Mataki na Farko ta amfani da Injin Aunawa Mai Daidaito (CMM) yana tabbatar da duk mahimman ma'auni akan samfurin CAD. Kula da Tsarin Ƙididdiga (SPC) yana sa ido kan mahimman sigogi kamar nauyin ɓangare da ma'auni masu mahimmanci a ainihin lokaci, yana faɗakar da masu aiki game da duk wani motsi. Bugu da ƙari, samfuran bazuwar suna yin gwajin aiki a cikin saitin dakin gwaje-gwajen hakori don tabbatar da cewa suna aiki ba tare da matsala ba tare da resins da haƙora.
Mataki na 8: Marufi da Isarwa cikin Sauri
Fahimtar buƙatun dakunan gwaje-gwajen haƙori ke buƙata a kan lokaci, Ansix Tech ta tsara tiren filastik na musamman, waɗanda za a iya sake amfani da su waɗanda ke riƙe faranti na jagora daban-daban lafiya, suna hana karce ko lalacewa yayin jigilar kaya. An tsara tsarin jigilar su don isar da kayayyaki cikin sauri zuwa kasuwa, tare da ikon aika oda mai yawa a ko'ina cikin duniya cikin awanni 72 bayan kammala samarwa.
Kammalawa: Tsarin Tsarin Masana'antu Mai Daɗi
Aikin Mold na Tushen Hakora na Jagora Faranti na Wucin Gadi ya fi cika oda mai nasara; shaida ce ga falsafar Ansix Tech. Ta hanyar fahimtar aikin ɓangaren sosai, yin zaɓi mai kyau, wanda kimiyya ta jagoranta akan kayan aiki, amfani da kwaikwayon don kawar da haɗari, tsara ƙira don ingantaccen aiki, da kuma inganta tsarin samarwa ba tare da ɓata lokaci ba, suna ba da ƙima mara misaltuwa.
"Ba wai kawai muna yin sassa don bugawa ba," in ji John Chen. "Muna ƙera dukkan sarkar darajar - daga ƙwayoyin filastik zuwa kayan da aka aika - don cire duk wani kuɗin da ba dole ba yayin da muke tabbatar da inganci. A cikin masana'antar da ake bincika farashin kiwon lafiya, ikonmu na rage farashin muhimman abubuwa kamar farantin jagora shine babban gudummawarmu ga abokan ciniki da kuma, a ƙarshe, ga marasa lafiya."
A cikin gasa ta hanyar yin allurar rigakafi, Ansix Tech ta nuna cewa hanyar jagoranci ba wai kawai game da yin abubuwa ba ne, har ma game da sa abubuwa su zama masu wayo, sauri, da araha, ba tare da taɓa yin la'akari da inganci ba. Wannan aikin yana aiki a matsayin babban tsari ga makomar kera kayayyaki daidai gwargwado.
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi mold na tushen haƙoran wucin gadi na farantin Jagora, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
#www.ansixtech.com #ansixtech.com #AAA #Masana'antar Ansix AAA #Mold ɗin allurar AAA #Masana'antar mold ɗin Ansix #Mold ɗin allurar AAA #Masana'antar mold ɗin AAA #Mold ɗin allurar ANSAX #Masana'antar mold ɗin ANSAX #Masana'antar mold ɗin ANSAX #Masana'antar mold ɗin ANSAX #Masana'antar mold ɗin ANSAX #Masana'antar Mold ɗin ANSAX #Masana'antar Mold ɗin ANSAX #Masana'antar Mold ɗin ANSAX #Masana'antar Mold ɗin ANSAX #Masana'antar Mold ɗin AAA #Masana'antar Mold ɗin AAA #Masana'antar Mold ɗin AAA #Masana'antar Mold ɗin AAA #Masana'antar Mold ɗin AAA #Kamfanin Mold ɗin AAA #Masana'antar Mold ɗin AAA #Kamfanin Mold ɗin AAA #Masana'antar Mold ɗin AAA #Kamfanin Mold ɗin AAA #Kamfanin Mold ɗin AAA #Kamfanin Mold ɗin AAA #Kamfanin Mold ɗin AAA #Kamfanin Mold ɗin AAA #Kamfanin Mold ɗin AAA #Kamfanin Mold ɗin Ansix #Kamfanin Ansix #Kamfanin Ansix #Kamfanin Ansix #Kamfanin Ansix na Tech #Masana'antar Mold ɗin AAA #Kamfanin Ansix na AAA #Masana'antar Mold ɗin AAA #AAA mold #AAA china #Kamfanonin gyaran Ansix #Kamfanin gyaran Ansix #Masana'antar gyaran AAA #Masana'antar gyaran AAA #Masana'antar gyaran Ansix Tech #Masana'antar gyaran AAA #Masana'antar gyaran filastik #Masana'antar gyaran filastik #Masana'antar gyaran Mold #Masana'antar sassan AAA #Masana'antar sassan allurar AAA #Masana'antar gyaran AAA daidai #Masana'antar gyaran mold ta AAA #Masana'antar gyaran mold ta AAA #Masana'antar gyaran AAA china #Masana'antar gyaran mold ta AAA #Masana'antar gyaran mold ta China #Masana'antar gyaran AAA daidai #Masana'antar gyaran mold ta gida #Masana'antar gyaran AAA daidai #Masana'antar gyaran kayan gida #Masana'antar gyaran allura #Masana'antar gyaran allurar babbar #Kamfanin ... Mai ƙera Mold #Masana'antar Mold ta Roba #Mold ta Allura #Mold ta Roba