Daim ntawv qhia phaj hniav cuav ib ntus pwm

Daim ntawv qhia phaj hniav cuav ib ntus pwm

 

Sab hauv Ansix Tech's Precision Engine: Yuav ua li cas ib qho Dental Mold Project yog Redefining Value hauv Injection Molding

 

Hauv lub ntiaj teb kev tsim khoom siv kho mob uas muaj kev pheej hmoo siab, qhov twg qhov tseeb tsis tuaj yeem sib tham tau thiab cov npoo tau raug kev nyuaj siab tas li, kev lag luam txhaj tshuaj molding sawv cev ua lub hauv paus tseem ceeb. Nws yog nyob ntawm no, hauv kev seev cev ntawm polymer, siab, thiab hlau, uas tus nqi kawg, qhov zoo, thiab qhov ceev ntawm ntau yam khoom siv kho mob tau txiav txim siab. Rau ib lub cuab yeej kho hniav tshiab - Guide Plate Temporary Denture Base - cov yam no yog qhov tseem ceeb. Cov khoom no, ib qho tseem ceeb hauv kev tsim cov hniav cuav rau tus neeg mob, yuav tsum yog biocompatible, zoo meej, thiab pheej yig.

 

Sawv cev rau qhov kev sib tw nyuaj no yog Ansix Tech, ib qho tshwj xeebDaim Ntawv Teev Moulding yog ib lub tuam txhab muab kev daws teeb meem uas tau tsim lub koob npe nrov rau kev hloov cov qauv kho mob nyuaj rau hauv kev ntseeg tau thiab pheej yig. Lawv qhov kev ua tiav tsis ntev los no ntawm Guide Plate Temporary Denture Base Mold project muab kev kawm zoo hauv kev tsim khoom niaj hnub, uas tsom mus rau tus nqi. Tsab xov xwm no nkag mus tob rau hauv Ansix Tech cov txheej txheem kawg-rau-kawg, qhia txog kev siv cov khoom siv zoo, kev ua qauv zoo, kev tsim qauv ntse, thiab kev ua haujlwm zoo sib xws los txo cov nqi yam tsis muaj kev cuam tshuam rau qhov zoo.

 

Project Genesis: Lub Phaj Qhia Cov Hniav Dag Ib Ntus

Ua ntej yuav nkag siab txog pwm, yuav tsum nkag siab txog qhov ntawd. Lub Guide Plate Temporary Denture Base yog ib yam khoom siv pov tseg, uas siv rau cov neeg mob hauv cov chaw kuaj hniav thiab cov chaw kho mob. Nws ua haujlwm zoo li lub scaffold uas cov hniav cuav raug teeb tsa thiab cov acrylic resin raug ua kom ua cov hniav cuav ib ntus. Nws cov kev cai nruj heev: nws yuav tsum ua raws li tus neeg mob cov pos hniav anatomy (los ntawm 3D scan), muaj qhov du, tsis muaj qhov kom tiv thaiv cov resin lo rau, muaj kev ruaj khov txaus rau kev tuav, thiab tsim nyog rau kev siv ib zaug xwb.

 

"Qhov kev cov nyom muaj ntau yam," piav qhia Dr. Lisa Wang, Tus Thawj Saib Xyuas Khoom Siv Kho Hniav ntawm Ansix Tech. "Peb tsis yog tsuas yog ua lub thawv xwb; peb tab tom ua ib daim ntawv qhia meej uas cuam tshuam ncaj qha rau qhov haum thiab kev nplij siab ntawm tus neeg mob cov hniav cuav ib ntus. Txhua qhov tsis zoo hauv daim ntawv qhia txhais tau tias qhov tsis zoo hauv qhov kawg prosthetic. Ntxiv mus, peb tus neeg siv khoom xav tau ntau txhiab ntawm cov no ib hlis, ntawm tus nqi uas ua rau kev siv ib zaug xwb ua tau."

 

Theem 1: Los ntawm Daim Qauv Digital mus rau Daim Ntawv Pov Thawj Tangible

Txoj kev taug kev tau pib nrog tus qauv 3D CAD uas tus neeg siv khoom muab. Pab pawg engineering ntawm Ansix Tech tau pib tshuaj xyuas Kev Tsim Khoom (DFM). Theem kev koom tes no tau txheeb xyuas cov teeb meem pwm xws li kev txiav hauv qab, kev hloov pauv ntawm phab ntsa, thiab kev sib tw ejection ua ntej txiav cov hlau.

 

Tib lub sijhawm ntawd, kev tsim qauv sai sai tau pib ua haujlwm. Siv kev luam ntawv 3D siab daws teeb meem stereolithography (SLA) siab, ntau daim ntawv qhia phaj qauv tau tsim tawm hauv 48 teev. "Cov qauv no tau ua haujlwm ob lub hom phiaj tseem ceeb," John Chen, Tus Thawj Coj Saib Xyuas Kev Siv Tshuab ntawm Ansix Tech hais. "Ua ntej, rau kev txheeb xyuas kev tsim qauv - tus neeg siv khoom tuaj yeem sim lub cev qhov haum ntawm cov qauv kho hniav. Qhov thib ob, rau Tsim pwm kev txheeb xyuas—lawv tau dhau los ua cov qauv siv rau peb cov neeg ua cuab yeej thiab tau pab ua kom tiav qhov chaw rooj vag thiab cov tswv yim tso tawm.

 

Theem 2: Kev Tshawb Fawb Txog Kev Xaiv Khoom Siv

Kev xaiv cov yas zoo tej zaum yog qhov tseem ceeb tshaj plaws rau kev txo nqi thiab kev ua tau zoo. Ansix Tech tau soj ntsuam ntau txoj kev xaiv uas sib haum nrog cov khoom siv hauv lub cev.

"Kev hloov pauv cov khoom siv no yog qhov hloov pauv loj heev," Chen hais tias. "Los ntawm kev hloov pauv ntawm cov yas kho mob ib txwm muaj thiab kim mus rau cov copolymer ua haujlwm tau zoo, ua kom zoo dua qub, peb tau txo tus nqi khoom siv raw li 25% rau ib feem yam tsis muaj kev txo qis qhov xav tau kev kho mob. Qhov kev txiav txim siab no ib leeg tau teeb tsa theem rau kev txuag nyiaj ntau heev."

 

Theem 3: Kev Txheeb Xyuas Virtual los ntawm Kev Tshawb Fawb Txog Kev Ua Pwm

Thaum cov khoom siv tau txhais lawm, Ansix Tech cov kws ua haujlwm simulation tau ua qhov kev tshuaj xyuas Mold Flow Analysis (DFM) siab heev. Cov software no tau kwv yees seb cov yas molten yuav ua li cas hauv qhov pwm uas tau npaj tseg.

 

Tus Qauv Sau: Qhov kev tshuaj xyuas tau ua kom qhov chaw ntawm lub rooj vag zoo dua kom ntseeg tau tias muaj kev sau sib npaug, sib npaug, tiv thaiv cov pa phem thiab cov kab vuam hauv cov chaw tseem ceeb.

 

Lub Sijhawm Txias: Nws tau txheeb xyuas cov chaw kub thiab coj kev tsim qauv ntawm lub kaw lus txias kom ua tiav qhov txias sai thiab sib npaug, uas yog qhov pab loj tshaj plaws rau lub sijhawm voj voog.

 

Warpage & Shrinkage: Cov software tau kwv yees qhov yuav muaj qhov sib txawv ntawm qhov loj vim yog qhov txias tsis sib xws lossis cov khoom me me, uas ua rau muaj kev kho ua ntej hauv kev tsim pwm.

 

"Kev ua qauv tsis yog ib yam khoom kim heev; nws yog peb txoj cai pov hwm," Chen hais. "Nws tso cai rau peb kom khov ib qho pwm tsim uas peb paub tias yuav tsim cov khoom zoo rau thawj zaug sim, txuag tau ntau lub lis piam ntawm kev ua pwm kim heev. Rau tus neeg siv khoom, qhov no txhais tau tias muaj txoj hauv kev sai dua rau kev lag luam."

 

Theem 4: Kev Txheeb Xyuas ntawm Lub Pwm Ua Haujlwm Zoo

Lub pwm nws tus kheej yog ib qho txuj ci tseem ceeb ntawm kev tsim kho tshuab. Ansix Tech tsim lub kaw lus khiav kub-cavitation siab kom ua tau ntau tshaj plaws.

 

Kev Xaiv Hlau Pwm: Rau qhov chaw thiab lub plawv, Ansix Tech tau xaiv Stavax® ESR (AISI 420 hloov kho) stainless hlau. "Nws qhov kev txhuam zoo tshaj plaws ua kom muaj qhov zoo li daim iav, tsis muaj qhov av ntawm lub phaj qhia, uas yog qhov tseem ceeb rau kev tso tawm yooj yim ntawm cov tshuaj pleev hniav cuav kho," piav qhia tus kws ua haujlwm laus. "Nws qhov kev tiv thaiv xeb zoo heev yog qhov tseem ceeb rau cov dej txias thiab cov tshuaj ntxuav siv hauv cov chaw kuaj hniav." Rau cov khoom siv tsis tseem ceeb, cov hlau P20 uas tau ua ntej tau muab cov kev daws teeb meem pheej yig thiab ruaj khov.

 

Lub Tshuab Txias & Cov Dej Channels: Tom qab kev tshuaj xyuas cov pwm ntws, lub kaw lus txias conformal tau tsim. Tsis zoo li cov channel drilled ib txwm muaj, cov channels no ua raws li cov duab ntawm lub pwm qhov chaw kom meej, kom ntseeg tau tias cua sov raug rho tawm sib npaug thiab ua haujlwm tau zoo. Qhov kev tsim kho tshiab no tau pab txo 15% ntawm lub sijhawm voj voog.

 

Lub Tshuab Khiav & Rooj Vag: Ib lub tshuab khiav kub uas muaj qhov rooj kaw ua ke tau siv. Cov thev naus laus zis no tso cai rau txhua qhov chaw kom puv tau ywj pheej thiab thaum lub sijhawm zoo tshaj plaws, ua kom muaj qhov hnyav zoo meej thiab qhov loj sib xws thoob plaws txhua qhov chaw. Nws kuj tshem tawm cov khoom pov tseg uas cuam tshuam nrog cov neeg khiav txias.

 

Lub Tshuab Tawm: Vim tias cov phab ntsa nyias nyias ntawm qhov khoom thiab xav tau qhov chaw tiav zoo kawg nkaus, tau tsim cov tes tsho tawm thiab cov hniav uas tau teeb tsa zoo. Cov txheej txheem tawm tau raug kho kom zoo thaum lub sijhawm kuaj kom siv zog sib npaug, tiv thaiv kom tsis txhob muaj kev cuam tshuam lossis kev ntxhov siab ntawm lub phaj qhia.

 

Theem 5: Kev Yeej Dhau Cov Kev Cov nyom ntawm Kev Tsim Khoom

Kev txhais cov qauv zoo meej rau hauv cov hlau uas tau khov kho tau ua rau muaj teeb meem. Cov qauv geometry nyuaj ntawm cov pwm, uas xav tau rau cov pos hniav uas tus neeg mob xav tau, xav tau kev siv tshuab ua kom raug heev.

 

Kev Sib Tw 1: Kev Tsim Dua Me Me. CNC milling tau mus txog nws qhov txwv ntawm cov ntawv zoo thiab cov qhov hauv qab. Kev daws teeb meem: High-precision Electrical Discharge Machining (EDM) tau siv los hlawv cov yam ntxwv no rau hauv cov hlau nrog qhov tseeb ntawm micron.

 

Kev Sib Tw 2: Kev Sib Xws ntawm Qhov Chaw. Txhua qhov kev hloov pauv ntawm kev txhuam yuav cuam tshuam rau qhov tso tawm ntawm ib feem. Kev daws teeb meem: Ib qho kev txhuam ntau theem, txij li kev sib tsoo pob zeb diamond mus rau qhov kawg buffing nrog micron-qib pastes, tau ua los ntawm cov kws txhuam hniav.

 

Qhov Teeb Meem 3: Lub Sijhawm Ua Ntej. Tus neeg siv khoom xav tau cov khoom sai sai. Kev daws teeb meem: Ansix Tech lub khw pwm sib xyaw ua ke, nrog kev tswj hwm qhov project tshwj xeeb, tso cai rau CNC, EDM, thiab kev ua haujlwm polishing kom khiav ua ke ntawm cov khoom sib txawv, ua rau lub sijhawm tsim pwm tag nrho luv dua 30%.

 

Theem 6: Kev Tswj Xyuas Cov Txheej Txheem Txhaj Tshuaj Molding

Thaum lub pwm tau teeb tsa rau hauv lub tshuab txhaj tshuaj hluav taws xob 300-tuj, qhov kev tsom mus rau kev ua kom zoo dua qub.

 

Cov Teeb Meem Thaum Pib: Cov txhaj tshuaj thaum ntxov qhia tau tias me ntsis nkhaus vim yog qhov seem ntawm kev ntxhov siab thiab qee zaum lo rau hauv qhov rub tob. Cov seem nyias nyias kuj tseem rhiab heev rau qhov ceev ntawm kev sau.

 

Cov Txheej Txheem Txhim Kho: Ansix Tech cov kws ua haujlwm txheej txheem siv txoj hauv kev Tsim Kev Sim (DOE). Lawv tau hloov pauv cov txheej txheem xws li qhov kub yaj, qhov ceev ntawm kev txhaj tshuaj, lub zog ntim khoom, thiab lub sijhawm txias. Lub hom phiaj yog nrhiav qhov chaw zoo uas ua rau muaj qhov ruaj khov nrog lub sijhawm luv tshaj plaws.

 

Kev Ua Haujlwm Zoo & Kev Tswj Tus Nqi: Cov txiaj ntsig tau zoo heev. Cov txheej txheem zoo tshaj plaws, siv cov khoom siv ceev ceev thiab kev txias txias zoo, txo lub sijhawm voj voog los ntawm 45 vib nas this thawj zaug mus rau 32 vib nas this. "Qhov kev nce 28% no hauv kev ua haujlwm ncaj qha txo tus nqi ib feem uas tau muab rau lub sijhawm tshuab thiab kev ua haujlwm," Dr. Wang hais. "Ua ke nrog kev txuag cov khoom siv, peb tau ua tiav kev txo nqi tag nrho ntau dua 40% rau feem ntau cov khoom piv rau tus neeg siv khoom cov khoom xa tuaj yav dhau los."

 

Theem 7: Kev Ntsuam Xyuas Zoo Tsis Muaj Kev Txom Nyem

Txhua pawg khoom tsim tawm yuav raug tswj hwm los ntawm QC raws li txoj cai. Kev Tshuaj Xyuas Khoom Siv Thawj Zaug siv Lub Tshuab Ntsuas Sib Koom Tes (CMM) txheeb xyuas txhua qhov loj me tseem ceeb piv rau tus qauv CAD. Kev Tswj Xyuas Txheej Txheem Txheeb Cai (SPC) saib xyuas cov yam ntxwv tseem ceeb xws li qhov hnyav ntawm ib feem thiab qhov loj me tseem ceeb hauv lub sijhawm tiag tiag, ceeb toom cov neeg teb xov tooj txog txhua qhov kev hloov pauv. Ntxiv mus, cov qauv kuaj random raug kuaj xyuas hauv chaw kuaj hniav kom ntseeg tau tias lawv ua haujlwm zoo nrog cov resins thiab cov hniav.

 

Theem 8: Ntim Khoom thiab Xa Khoom Sai

Vim Ansix Tech nkag siab txog cov kev xav tau ntawm cov chaw kuaj hniav uas ua haujlwm raws sijhawm, nws thiaj li tsim cov tais yas uas siv tau dua tshiab uas tuav cov phaj qhia kom ruaj khov, tiv thaiv kev khawb lossis kev hloov pauv thaum thauj mus los. Lawv lub tshuab xa khoom tau teeb tsa rau kev xa khoom sai, nrog rau lub peev xwm xa cov xaj ntau ntau mus rau txhua qhov chaw hauv ntiaj teb hauv 72 teev tom qab ua tiav kev tsim khoom.

 

Xaus Lus: Ib Daim Qauv Qhia Txog Kev Tsim Khoom Uas Muaj Nqis

Qhov project Guide Plate Temporary Denture Base Mold tsis yog tsuas yog ua tiav qhov kev txiav txim xwb; nws yog ib qho pov thawj rau Ansix Tech lub tswv yim. Los ntawm kev nkag siab tob txog qhov ua haujlwm ntawm qhov khoom, ua qhov ntse, kev xaiv cov ntaub ntawv raws li kev tshawb fawb, siv kev simulation los txo qhov kev pheej hmoo ntawm cov cuab yeej, tsim cov pwm kom ua haujlwm tau zoo tshaj plaws, thiab ua kom zoo dua cov txheej txheem tsim khoom, lawv xa cov nqi tsis muaj qhov kawg.

 

"Peb tsis yog tsuas yog ua cov khoom siv los luam tawm xwb," John Chen xaus lus. "Peb tsim tag nrho cov saw hlau muaj nqis - txij li lub molecule ntawm yas mus rau cov khoom xa tuaj - kom rho tawm txhua ooj ntawm cov nqi tsis tsim nyog thaum lav qhov kev ntseeg siab. Hauv kev lag luam uas cov nqi kho mob raug tshuaj xyuas, peb lub peev xwm los txo qis tus nqi ntawm cov khoom tseem ceeb xws li lub phaj qhia yog peb qhov kev pab tseem ceeb tshaj plaws rau cov neeg siv khoom thiab, thaum kawg, rau cov neeg mob."

 

Hauv kev sib tw ntawm kev txhaj tshuaj molding, Ansix Tech tau ua pov thawj tias txoj kev mus rau kev ua thawj coj tsis yog tsuas yog hais txog kev ua tej yam xwb, tab sis hais txog kev ua kom tej yam ntse dua, sai dua, thiab pheej yig dua, yam tsis tau txiav txim siab zoo. Qhov project no ua haujlwm ua daim phiaj xwm muaj zog rau yav tom ntej ntawm kev tsim khoom raug.

Ansix Tech Co Ltd

Yog tias koj muaj tej yam kev npaj txog Guide plate temporary denture base mold, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua kom koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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