Man kwanon mai na injin Mercedes-Benz

Man kwanon mai na injin Mercedes-Benz

Ansix Fasaha Ta Sauya Masana'antar Motoci Ta Hanyar Aikin Man Fetur Na Injin Mercedes-Benz Mai Inganci Mai Inganci

Ƙirƙira Tsarin Motsa Jiki da Inganta Tsarin Aiki Ya Kafa Sabbin Ma'auni a Masana'antar Kayan Aiki na Motoci

 

A wani gagarumin ci gaba na fasaha, Ansix Tech ta yi nasarar ƙirƙiro da kuma samar da mafita mai inganci ga tukunyar mai ta injin Mercedes-Benz, inda ta cimma raguwar farashi mai ban mamaki ta hanyar zaɓar kayan aiki masu inganci, inganta tsari, da haɓaka inganci. Wannan aikin ya kafa sabbin ma'auni a fannin kera sassan motoci, yana nuna yadda injiniyanci mai mahimmanci da haɗakar dijital za su iya rage farashi sosai yayin da suke kiyaye ƙa'idodin inganci na musamman.

 

Gabatarwa: Bayani game da sabuwar fasahar Ansix Tech ta kera Mercedes-Benz.

 

Matakin ƙira: Cikakkun bayanai kan samfurin dijital da zaɓin kayan da za a yi amfani da su a cikin tukunyar mai.

 

Injiniyan Mold: Bayani dalla-dalla game da ƙirar mold da zaɓin ƙarfe.

 

Gina allura: Dabaru na inganta tsari don inganci da rage farashi.

 

Tabbatar da inganci: Ka'idoji don kiyaye ƙa'idodi masu tsauri na inganci.

 

Tasirin masana'antu: Faɗaɗar tasiri ga kera motoci da dorewa.

 

Tsarin Dabaru da Tsarin Samfurin Dijital Ya Gina Tushen Nasara

Tafiyar ci gaban ta fara ne da wani muhimmin mataki na ƙira inda Ansix Tech ta yi amfani da fasahar kwaikwayo ta zamani don ƙirƙirar cikakken samfurin dijital na tukunyar mai. Injiniyoyi sun yi amfani da kayan aikin lissafi da kwaikwayo na zamani don nazarin fannoni da yawa na aikin ɓangaren, gami da amincin tsarin a ƙarƙashin yanayi daban-daban na zafin jiki da matsin lamba, ingancin rufewa, da juriya ga tasirin da tarkace daga tarkacen hanya.

 

Tabbatar da Tsarin Aiki: Ta hanyar cikakken nazarin abubuwan da suka shafi iyaka (FEA), ƙungiyar ta tabbatar da ikon tukunyar mai na kiyaye daidaiton tsarin lokacin da aka cire dukkan rukunin injin, gami da watsawa, don gyarawa - yanayin da dole ne ɓangaren ya jure nauyin kimanin tan 1.6 na ɗan lokaci. Wannan tabbatarwa ta kama-da-wane ta rage buƙatar samfuran jiki da yawa sosai, yana hanzarta jadawalin haɓakawa yayin da yake rage farashi.

 

Tsarin Zaɓin Kayan Aiki: Tare da haɗin gwiwar ƙwararrun kayan aiki, Ansix Tech ta tantance polymers da yawa masu ci gaba kafin ta zaɓi wani polyamide mai ƙarfin gilashi 35%. Wannan takamaiman kayan aiki yana ba da daidaito na ƙarfi, juriya ga zafin jiki, da ingancin masana'antu, wanda ke aiki a matsayin madadin kayan aluminum, ƙarfe, ko kayan gyaran takarda (SMC) na gargajiya. Tsarin polyamide da aka zaɓa yana nuna ƙarancin fallasa zare a saman, yana tabbatar da kyakkyawan ƙarfin rufewa da sauƙin rushewa yayin ƙera.

 

Injiniyan Mold Mai Daidaito Yana Ba da damar Inganta Masana'antu

Babban abin da Ansix Tech ta cimma a fannin kera kayayyaki shi ne ƙirƙirar ƙira mai kyau wadda ke canza ƙayyadaddun bayanai na dijital zuwa sassa na zahiri tare da daidaito da kuma maimaitawa na musamman.

 

Zaɓar da Gina Karfe na Mold

Ganin yadda ake buƙatar samar da kayayyaki masu yawa, Ansix Tech ta zaɓi ƙarfe mai inganci wanda aka yi wa fenti mai zafi wanda ya yi daidai da na Sweden W302 don abubuwan da ke cikin ƙirar. Wannan ƙarfe na musamman yana ba da kwanciyar hankali na zafi, tauri, da juriya ga lalacewa da gajiyar zafi - muhimman halaye don kiyaye daidaiton girma a kan tsawaita lokacin samarwa. Don tabbatar da kwanciyar hankali na aiki na dogon lokaci, kamfanin ya aiwatar da wata dabara ta rage damuwa inda ake yin gyaran gashi na musamman bayan zagayowar 3,000 da 20,000, wanda ke ƙara tsawon rayuwar kayan aiki da kuma kiyaye daidaiton sashi.

 

Haɗin Tsarin Ci gaba

Tsarin ƙirar ya haɗa da tsarin zamani da yawa waɗanda ke aiki tare don samar da kayan aiki masu inganci:

 

Inganta Tashoshin Sanyaya: Ta hanyar aiwatar da tsarin sanyaya da aka tsara ta kimiyya tare da ƙa'idodin kwararar ruwa mai rikitarwa, Ansix Tech ta cimma raguwar lokacin zagayowar da kashi 30% - muhimmin abu wajen rage farashin kowane ɓangare. Ta hanyar ƙididdige diamita na tashoshi a hankali da kuma aiwatar da mafi ƙarancin ƙimar kwarara bisa ga lambobin Reynolds da suka wuce 4000, ƙungiyar ta tabbatar da ingantaccen ingancin canja wurin zafi a duk lokacin aikin ƙera.

 

Fitar da Iska Mai Taimakawa a Injin Tsaftacewa: Domin kawar da gurɓatattun abubuwa da kuma tabbatar da tsarin kayan da ke da yawa, injin ya haɗa da tsarin injin tsabtace iska na musamman a ƙarshen cikawa. Wannan muhimmin fasalin yana hana iska shiga cikin iska a lokacin allurar gaggawa, wanda ke haifar da ingantattun daidaiton tsarin da kuma rage yawan ƙin yarda.

 

Ƙofar shiga mai hankali da fitar da kaya: An tsara tsarin ƙofar da dabarun tabbatar da tsarin cikewa iri ɗaya yayin da ake rage sharar kayan aiki, tare da nazarin kwararar kwamfuta wanda ke jagorantar mafi kyawun wuri da yanayin lissafi. Hakazalika, an ƙera tsarin fitar da kaya don sauƙaƙe cire sassa masu santsi ba tare da gabatar da alamun damuwa ko nakasa ba, wanda ke ƙara haɓaka ingancin samarwa da ingancin sassan.

 

Tsarin Inganta Tsarin Allura Yana Inganta Ingancin Kuɗi

Bayan kammala ƙirar mold, Ansix Tech ta mayar da hankali kan gyara sigogin tsarin ƙera allura don kafa daidaito mafi kyau tsakanin inganci, saurin samarwa, da kuma farashin aiki.

 

Sigogi na Tsarin Dabaru

Ta hanyar gwaje-gwajen hanya da nazarin bayanai, ƙungiyar injiniya ta gano mahimman saitunan tsari waɗanda zasu samar da sakamako mafi kyau:

 

Kula da Zafin Narkewa: Kula da daidaitattun bayanan zafin jiki a duk lokacin da ake amfani da filastik da allura don tabbatar da cikakken cike ramin ba tare da lalata kayan ba.

 

Rage Lokacin Zagaye: Ta hanyar fifita ingancin sanyaya ta hanyar tashoshin sanyaya kwararar ruwa masu rikitarwa da kuma aiwatar da ka'idojin fitar da mold na kimiyya, Ansix Tech ta cimma gagarumin raguwa a lokutan zagaye, wanda ke fassara kai tsaye zuwa mafi girman fitarwar samarwa da ƙarancin amfani da makamashi ga kowane ɓangare.

 

Saurin Allura Mai Inganci: Daidaita saurin allura don hana layukan kwarara yayin rage haɗarin makalewar iska ko lalacewar kayan aiki.

 

Dabaru na Rage Lokacin Rashin Aiki

Ganin cewa lokacin da injin ke ƙarewa yana wakiltar babban abin da ke haifar da farashi a masana'antu, Ansix Tech ta aiwatar da wasu matakai na dabaru don haɓaka wadatar samarwa:

 

Tsarin Saurin Canjin Mold: Zuba jari a fasahar zamani ta canza mold don rage yawan lokacin sauyawa tsakanin ayyukan samarwa.

 

Ka'idojin Tsaftacewa Mai Hankali: Aiwatar da sinadarai na musamman na tsarkakewa waɗanda aka tsara su don takamaiman buƙatun abu da zafin jiki, wanda ke rage canjin launi da lokacin canja wurin abu sosai.

 

Kulawa Mai Hasashen: Amfani da na'urori masu auna IoT don sa ido kan aikin kayan aiki da kuma gano matsalolin da za su iya tasowa kafin su haifar da katsewar samarwa ba tare da shiri ba.

 

Tsarin Tabbatar da Inganci Mai Cikakke

A duk tsawon lokacin da ake kera shi, Ansix Tech tana da tsarin kula da inganci mai tsauri wanda ke tabbatar da cewa kowane bangare ya cika ka'idojin Mercedes-Benz.

 

Kulawa a Cikin Tsarin Aiki: A lokacin samarwa, ƙwararrun masu fasaha suna ci gaba da sa ido kan mahimman sigogi ciki har da ƙimar yawan kayan aiki (wanda aka kiyaye a ≥2.65 g/cm³), yanayin zafi na narkewa (760±20°C), da hanyoyin rage iskar nitrogen (minti 4-6 a matsin lamba 0.2-0.3 MPa) don tabbatar da daidaiton halayen kayan aiki da ingancin kayan aiki.

 

Tabbatar da Girma: Kowace rukunin samarwa tana yin cikakken bincike na girma ta amfani da injunan aunawa (CMM) don tabbatar da mahimman hanyoyin haɗin gwiwa, musamman saman rufewa da wuraren hawa.

 

Tabbatar da Aiki: Ana gwada kwararar ruwa mai ƙarfi, kwaikwayon nauyin tsarin, da kuma tabbatar da kayan aiki don tabbatar da cewa za su yi aiki yadda ya kamata a tsawon rayuwarsu ta aiki.

 

Daraja da Daraja ta Isarwa

Mataki na ƙarshe na aikin ya ƙunshi ƙirƙirar hanyoyin marufi na musamman waɗanda ke kare kaskon mai da aka ƙera daidai lokacin jigilar kaya da ajiya. Kowane sashi ana naɗe shi daban-daban ta amfani da ƙirar kumfa ta musamman waɗanda ke hana ɓarna ko lalacewa ga muhimman wurare, musamman flange ɗin rufewa. Tsarin marufi kuma ya haɗa da bin diddigin barcode wanda ke kiyaye cikakken ganowa daga samarwa har zuwa isarwa, yana tabbatar da cewa Mercedes-Benz ta sami kayan aiki tare da cikakkun takardu da takaddun shaida masu inganci.

 

Tasirin Masana'antu da Hasashen Nan Gaba

Nasarar da Ansix Tech ta samu wajen aiwatar da aikin man fetur na injin Mercedes-Benz ya nuna yadda injiniyan masana'antu na dabarun iya samar da babban ƙima a ɓangaren kayan aikin mota masu gasa. Ta hanyar amfani da samfurin dijital, kimiyyar kayan aiki masu ƙirƙira, da inganta tsari, kamfanin ya kafa wani tsari mai kyau don rage farashi ba tare da yin illa ga inganci ba.

 

Aikin ya nuna wasu muhimman halaye na masana'antu:

 

Sauya Karfe zuwa Roba Mai Sauri: Nasarar aiwatar da manyan sassan gini a cikin na'urorin thermoplastics masu ƙarfi yana nuna ci gaba da canzawa daga ƙarfe na gargajiya a cikin aikace-aikacen motoci.

 

Sauyin Dijital: Cikakken amfani da kwaikwayon kwaikwayo da nazarin bayanai a duk lokacin da ake kera kayayyaki yana nuna muhimmancin aiwatar da zaren dijital a masana'antar zamani.

 

Inganta Farashi Mai Tsari: Bayan rage farashi mai sauƙi na kayan aiki ko na aiki, Ansix Tech tana nuna ikon magance matsalolin farashi a duk tsawon zagayowar rayuwar samfurin - daga ƙira zuwa samarwa zuwa kayan aiki.

 

Yayin da masana'antun kera motoci ke ci gaba da fuskantar matsin lamba don rage nauyin abin hawa, rage farashi, da kuma inganta dorewa, hanyoyin da Ansix Tech ta fara aiwatarwa a wannan aikin suna ba da taswirar hanya mai kyau ga makomar masana'antar. Kamfanin ya riga ya fara daidaita waɗannan dabarun da suka yi nasara zuwa ga sauran sassan motoci, yana ƙara faɗaɗa tasirinsu ga kera da aikin abin hawa.

 

Ta hanyar wannan aikin man fetur na Mercedes-Benz, Ansix Tech ba wai kawai ta samar da wata sabuwar hanyar kera kayayyaki ba, har ma ta sanya kanta a matsayin abokiyar hulɗa mai mahimmanci wacce za ta iya magance ƙalubale mafi sarkakiya a fannin kera kayayyakin kera motoci - wanda ke tabbatar da cewa ta hanyar injiniya mai wayo, rage farashi da haɓaka inganci za a iya cimma su a lokaci guda.

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi injin Mercedes-Benz mai mold, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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