Isikhunta sepani yeoyile yenjini yeMercedes-Benz

Isikhunta sepani yeoyile yenjini yeMercedes-Benz

I-Ansix Itekhnoloji iguqula ukwenziwa kweemoto ngeprojekthi ye-oyile yenjini yeMercedes-Benz engabizi kakhulu

Ubuchule Uyilo lweMold kunye noLungiso lweNkqubo luSeta iMigangatho eMitsha kwiMveliso yeeCandelo zeeMoto

 

Kwimpumelelo enkulu kwezobuchwepheshe, i-Ansix Tech iphuhlise ngempumelelo kwaye yazisa isisombululo sokuvelisa esinobuchule kwiipani zeoyile zeenjini zeMercedes-Benz, ifezekisa ukunciphisa iindleko okumangalisayo ngokukhetha izinto ezintsha, ukuphucula inkqubo, kunye nokuphucula ukusebenza kakuhle. Le projekthi imisela imilinganiselo emitsha ekuvelisweni kwezixhobo zeemoto, ibonisa indlela ubunjineli beqhinga kunye nokuhlanganiswa kwedijithali okunokunciphisa ngayo iindleko ngelixa kugcinwa imigangatho yomgangatho ogqwesileyo.

 

Intshayelelo: Isishwankathelo sempumelelo entsha ye-Ansix Tech kwimveliso yeMercedes-Benz.

 

Isigaba soyilo: Iinkcukacha malunga nomzekelo wedijithali kunye nokukhethwa kwezinto zepani yeoyile.

 

Ubunjineli bokubumba: Iinkcukacha zoyilo lokubumba kunye nokukhethwa kwentsimbi.

 

Ukubumba ngenaliti: Amaqhinga okuphucula inkqubo ukuze kusebenze kakuhle kwaye kuncitshiswe iindleko.

 

Uqinisekiso lomgangatho: Iinkqubo zokugcina imigangatho yomgangatho engqongqo.

 

Impembelelo kushishino: Impembelelo ebanzi kwimveliso yeemoto kunye nokuzinza.

 

Uyilo lweQhinga kunye neDijithali yoMfanekiso ibeka iSiseko seMpumelelo

Uhambo lophuhliso luqale ngesigaba soyilo esinzulu apho i-Ansix Tech isebenzise ubuchwepheshe obuphambili bokulinganisa ukwenza iprototype yedijithali epheleleyo yepani yeoyile. Iinjineli zisebenzise izixhobo zokubala kunye nokulinganisa zanamhlanje ukuhlalutya iinkalo ezininzi zokusebenza kwecandelo, kubandakanya ukuthembeka kwesakhiwo phantsi kweemeko ezahlukeneyo zobushushu kunye noxinzelelo, ukusebenza kakuhle kokuvala, kunye nokumelana nempembelelo evela kukungcola kwendlela.

 

Ukuqinisekiswa kweVirtual: Ngokusebenzisa uhlalutyo oluneenkcukacha olune-finite element (FEA), iqela liqinisekisile amandla epani yeoyile okugcina ukuqina kwesakhiwo xa lonke iqela leenjini, kuquka nokudluliselwa, lisusiwe ukuze lilungiswe—imeko apho icandelo kufuneka likwazi ukumelana nobunzima obumalunga neetoni ezili-1.6 okwethutyana. Olu kuqinisekiswa kwe-Virtual kunciphisa kakhulu imfuneko yeeprototypes ezininzi ezibonakalayo, kukhawuleziswa amaxesha ophuhliso ngelixa kunciphisa iindleko.

 

Icebo Lokukhetha Izinto: Ngokubambisana neengcali zezinto, i-Ansix Tech ivavanye iipolymers ezininzi eziphambili ngaphambi kokukhetha i-35% ye-polyamide compound eqiniswe ngefayibha yeglasi. Olu lwakhiwo lwezinto ezithile lubonelela ngokulinganisela okumangalisayo kwamandla, ukumelana nobushushu, kunye nokusebenza kakuhle kokuvelisa, okusebenza njengendlela engcono kakhulu kune-aluminium yendabuko, intsimbi, okanye i-sheet molding compound (SMC). Ifomyula ye-polyamide ekhethiweyo ibonisa ukuvezwa okuncinci kwefayibha kwiindawo eziphezulu, iqinisekisa amandla okutywina agqwesileyo kunye nokulula ukuwasusa ngexesha lokuvelisa.

 

Ubunjineli Bokubumba Okuchanekileyo Buvumela Ukugqwesa Kwemveliso

Eyona nto iphambili kwimpumelelo yokwenziwa kwe-Ansix Tech ikuyilo oluntsonkothileyo lwe-mold oluguqula iinkcukacha zedijithali zibe zizinto ezibonakalayo ngokuchanekileyo nangokuphindaphindwayo.

 

Ukukhethwa kweNsimbi yeMold kunye noKwakha

Iqonda ukuba imveliso yomthamo ophezulu inzima kangakanani, i-Ansix Tech ikhethe intsimbi yesinyithi esebenza ngobushushu ephezulu efana ne-W302 yaseSweden eqhelekileyo kwiinxalenye zesinyithi. Le ngxubevange yesinyithi ekhethekileyo inika uzinzo olukhethekileyo lobushushu, ubulukhuni, kunye nokumelana nokuguguleka kunye nokudinwa kobushushu—iimpawu ezibalulekileyo zokugcina ukuchaneka kobukhulu ngexesha lemveliso ende. Ukuqinisekisa uzinzo lokusebenza ixesha elide, inkampani iphumeze inkqubo yokunciphisa uxinzelelo apho ii-molds zifumana unyango olukhethekileyo lobushushu emva kwemijikelo engama-3,000 nama-20,000, nto leyo eyandisa kakhulu ubomi besixhobo kwaye igcina ukuhambelana kwenxalenye.

 

Ukuhlanganiswa kweeNkqubo eziPhambili

Uyilo lwesakhiwo se-mold luquka iinkqubo ezininzi ezintsonkothileyo ezisebenza ngokubambisana ukuvelisa izinto ezikumgangatho ophezulu:

 

Ukuphucula iTshaneli yokuPholisa: Ngokusebenzisa inkqubo yokupholisa eyilwe ngokwesayensi enemigaqo yokuhamba okuguquguqukayo, i-Ansix Tech ifikelele ekunciphiseni ixesha lokujikeleza ngama-30%—into ebalulekileyo ekunciphiseni iindleko ngenxalenye nganye. Ngokubala ngononophelo ububanzi betshaneli kunye nokusebenzisa amazinga amancinci okuhamba okusekelwe kumanani kaReynolds adlula ama-4000, iqela liqinisekisile ukusebenza kakuhle kokudluliselwa kobushushu kuyo yonke inkqubo yokubumba.

 

Umoya Oncediswa YiVacuum: Ukuze kususwe izithuba ezinokubakho nokuqinisekisa ulwakhiwo lwezinto ezixineneyo, isikhunta siquka inkqubo yevacuum ekhethekileyo kwimiphetho yokuzalisa. Olu phawu lubalulekileyo luthintela ukuvaleka komoya ngexesha lesigaba sokujova ngesantya esiphezulu, nto leyo ekhokelela ekubeni izinto zibe nomgangatho ophucukileyo wolwakhiwo kunye namazinga okulahlwa ancitshisiweyo.

 

Ukungena nokuKhupha ngoBuchule: Inkqubo yesango yenzelwe ngobuchule ukuqinisekisa iipateni zokuzalisa ezifanayo ngelixa inciphisa inkunkuma yezinto, kunye nohlalutyo lokuhamba kwekhompyutha olukhokela indawo efanelekileyo kunye nejometri. Ngokufanayo, inkqubo yokukhupha yenziwe ukuze kube lula ukususa iindawo ezigudileyo ngaphandle kokufaka iimpawu zoxinzelelo okanye ukuguqulwa, okuphucula ngakumbi ukusebenza kakuhle kwemveliso kunye nomgangatho weendawo.

 

Ukuphucula Inkqubo Yokubumba Ngenaliti Ukuqhuba Ukusebenza Kakuhle Kweendleko

Njengoko uyilo lwesikhunta lugqityiwe, i-Ansix Tech igxile ekuphuculeni iiparamitha zenkqubo yokubumba ngenaliti ukuze kusekwe ibhalansi efanelekileyo phakathi komgangatho, isantya semveliso, kunye neendleko zokusebenza.

 

Iiparamitha zeNkqubo yoBuchule

Ngokusebenzisa uvavanyo olucwangcisiweyo kunye nohlalutyo lwedatha, iqela lobunjineli lichonge useto oluphambili lwenkqubo oluya kubonelela ngeziphumo ezilungileyo:

 

Ulawulo lobushushu obunyibilikayo: Ukugcina iiprofayili zobushushu ezichanekileyo kuyo yonke imigangatho yokwenza iplastiki kunye nokufakwa kwenaliti ukuqinisekisa ukuzaliswa ngokupheleleyo kwemingxuma ngaphandle kokuwohloka kwezinto.

 

Ukuncitshiswa kwexesha lomjikelo: Ngokubeka phambili ukusebenza kakuhle kokupholisa ngokusebenzisa iindlela zokupholisa ezihamba ngokungxama kunye nokusebenzisa iindlela zesayensi zokukhupha isikhunta, i-Ansix Tech ifikelele ekunciphiseni okukhulu kwamaxesha omjikelo, iguqulela ngokuthe ngqo kwimveliso ephezulu kunye nokusetyenziswa kwamandla okuphantsi kwinxalenye nganye.

 

Isantya Sokujova Esiqhutywa Ngumgangatho: Ukulinganisela isantya sokujova ukuze kuthintelwe ukuhamba kwamanzi ngelixa kunciphisa umngcipheko wokubanjwa komoya okanye ukonakala kokuchetywa kwezinto.

 

Amaqhinga okunciphisa ixesha lokuphumla

Eqonda ukuba ixesha lokungasebenzi komatshini libonisa ixabiso elikhulu kwimveliso, i-Ansix Tech isebenzise amanyathelo aliqela obuchule ukuze kwandiswe ukufumaneka kwemveliso:

 

Iinkqubo zoTshintsho oluKhawulezayo lweMold: Ukutyala imali kubuchwepheshe obuphambili botshintsho lweMold ukuze kuncitshiswe kakhulu amaxesha okutshintsha phakathi kwemveliso.

 

IiProtokholi zokucoca ezikrelekrele: Ukusebenzisa iikhompawundi zokucoca ezikhethekileyo ezenzelwe iimfuno ezithile zezinto kunye nobushushu, okunciphisa kakhulu utshintsho lombala kunye nexesha lokungasebenzi kwezinto.

 

Ukugcinwa Okuxelwe Ngaphambili: Ukusebenzisa ii-sensors ze-IoT ukujonga ukusebenza kwezixhobo kunye nokuchonga iingxaki ezinokubakho ngaphambi kokuba zibangele ukuphazamiseka kwemveliso okungacwangciswanga.

 

Isakhelo esiBanzi soQinisekiso loMgangatho

Kuyo yonke inkqubo yokuvelisa, i-Ansix Tech igcina inkqubo yolawulo lomgangatho engqongqo eqinisekisa ukuba yonke into ihlangabezana nemigangatho echanekileyo yeMercedes-Benz.

 

Ukubeka iliso kwiNkqubo: Ngexesha lemveliso, iingcali ezikhethekileyo zihlala zibeka iliso kwiiparameter ezibalulekileyo kuquka amaxabiso oxinano lwezinto (ezigcinwe kwi-≥2.65 g/cm³), amaqondo obushushu anyibilikayo (760±20°C), kunye neenkqubo zokususa igesi kwi-nitrogen (imizuzu emi-4-6 kuxinzelelo lwe-0.2-0.3 MPa) ukuqinisekisa iipropati zezinto kunye nomgangatho wecandelo.

 

Ukuqinisekiswa koBume: Ibhetshi nganye yemveliso ihlolwa ngokubanzi ngobukhulu kusetyenziswa oomatshini bokulinganisa abalungelelanisiweyo (i-CMM) ukuqinisekisa iindawo ezibalulekileyo zokunxibelelana, ingakumbi iindawo zokuvala kunye neendawo zokufaka.

 

Ukuqinisekiswa Kokusebenza: Izixhobo ezigqityiweyo zivavanywa ngokungqongqo ukuvuza, ukulinganisa umthwalo wolwakhiwo, kunye nokuqinisekiswa kwezinto ukuqinisekisa ukuba ziya kusebenza ngokuthembekileyo kulo lonke ixesha lokusebenza kwazo.

 

Ukugqwesa kwiLogistics nakwiHanjiso

Isigaba sokugqibela sale projekthi sasibandakanya ukuphuhlisa izisombululo zokupakisha ezikhethekileyo ezikhusela iipani zeoyile ezenziwe ngokuchanekileyo ngexesha lokuthuthwa nokugcinwa. Icandelo ngalinye lipakishwa ngokwalo kusetyenziswa iimolds zefoam ezenziwe ngokwezifiso ezithintela ukugqwetheka okanye ukonakala kwiindawo ezibalulekileyo, ingakumbi iflange yokutywina. Inkqubo yokupakisha ikwabandakanya ukulandelela ibarcode egcina ukulandeleka ngokupheleleyo ukusuka kwimveliso ukuya ekuhanjisweni, ukuqinisekisa ukuba iMercedes-Benz ifumana izixhobo ezineengxelo ezipheleleyo kunye nesiqinisekiso somgangatho.

 

Impembelelo yoShishino kunye neMbono yeKamva

Ukuphunyezwa ngempumelelo kwe-Ansix Tech kwiprojekthi yeoyile yenjini yeMercedes-Benz kubonisa indlela ubunjineli bokuvelisa obunokubonelela ngayo ngexabiso elikhulu kwicandelo lezixhobo zeemoto ezikhuphisanayo. Ngokusebenzisa i-digital prototyping, isayensi yezinto ezintsha, kunye nokwenza ngcono iinkqubo, inkampani imisele isicwangciso esifanelekileyo sokunciphisa iindleko ngaphandle kokubeka umgangatho esichengeni.

 

Le projekthi igxininisa iindlela eziphambili zoshishino:

 

Ukuguqulwa kwesinyithi esikhawulezileyo sibe yiplastiki: Ukuphunyezwa ngempumelelo kwezinto ezinkulu ezakhiweyo kwi-thermoplastics eziqinisiweyo kubonisa utshintsho oluqhubekayo ukusuka kwiintsimbi zemveli kwizicelo zeemoto.

 

Utshintsho lweDijithali: Ukusetyenziswa ngokupheleleyo kokulinganisa kunye nohlalutyo lwedatha kuyo yonke inkqubo yokuvelisa kugxininisa ukubaluleka okukhulayo kokuphunyezwa kwemisonto yedijithali kwimveliso yanamhlanje.

 

Ukuphucula Iindleko Ngokupheleleyo: Ngaphaya kokunciphisa iindleko zezinto okanye abasebenzi, i-Ansix Tech ibonisa amandla okujongana neemeko zeendleko kulo lonke ixesha lobomi bemveliso—ukusuka kuyilo ukuya kwimveliso ukuya kwimpahla.

 

Njengoko abavelisi beemoto beqhubeka nokujongana noxinzelelo lokunciphisa ubunzima beemoto, ukunciphisa iindleko, nokuphucula uzinzo, iindlela ezaqalwa yi-Ansix Tech kule projekthi zibonelela ngesicwangciso esifanelekileyo sekamva loshishino. Le nkampani sele iqalile ukuziqhelanisa nala maqhinga aphumelelayo nezinye izinto zeemoto, yandisa ngakumbi impembelelo yazo kwimveliso nokusebenza kwezithuthi.

 

Ngale projekthi ye-Mercedes-Benz oil pan, i-Ansix Tech ayizisanga nje kuphela isisombululo sokuvelisa esinobuchule kodwa izibeke njengeqabane elinobuchule elinokukwazi ukujongana nemingeni enzima kakhulu ekuvelisweni kwezixhobo zeemoto—okungqina ukuba ngobunjineli obukrelekrele, ukunciphisa iindleko kunye nokuphucula umgangatho kunokufezekiswa ngaxeshanye.

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene nokubumba ipani yeoyile yenjini yeMercedes-Benz, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane iiodolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye unxibelelane ne-CTO yethu, ngeposi: stephen@ansixtech.com

 

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