Mould yepani yemafuta einjini yeMercedes-Benz

Mould yepani yemafuta einjini yeMercedes-Benz

Ansix Tekinoroji Inochinja Kugadzirwa Kwemotokari Nechirongwa CheMercedes-Benz Engine Oil Pan Chisingadhuri

Zvitsva Dhizaini yeFomu uye Kugadzirisa Maitiro Akaisa Maitiro Matsva muKugadzira Zvikamu zveMotokari

 

Mukufambira mberi kukuru kwetekinoroji, Ansix Tech yakabudirira kugadzira nekugadzirisa mhinduro yepamusoro yekugadzira mapani emafuta einjini yeMercedes-Benz, ichideredza mitengo zvakanyanya kuburikidza nekusarudza zvinhu zvitsva, kugadzirisa mashandiro, uye kuvandudza mashandiro. Chirongwa ichi chinosimbisa zviyero zvitsva mukugadzira zvikamu zvemotokari, zvichiratidza kuti mainjiniya ehunyanzvi uye kubatanidzwa kwedhijitari zvinogona kuderedza sei mitengo uku zvichichengetedza mwero wemhando yepamusoro.

 

Nhanganyaya: Pfupiso yekubudirira kweAnsix Tech mukugadzira mota dzeMercedes-Benz.

 

Danho rekugadzira: Ruzivo pamusoro pekugadzirwa kwedhijitari uye kusarudzwa kwezvinhu zvepani yemafuta.

 

Uinjiniya hwechimurenga: Magadzirirwo echimurenga uye kusarudzwa kwesimbi.

 

Kugadzira jekiseni: Nzira dzekugadzirisa mashandiro ekushanda zvakanaka uye kuderedza mari.

 

Kuvimbisa mhando: Maitiro ekuchengetedza mitemo yakasimba yemhando.

 

Kukanganiswa kweindasitiri: Zvakawanda zvazvinoreva pakugadzirwa kwemotokari uye kuchengetedzeka kwayo.

 

Kugadzira Mazano uye Kugadzira Mapurojekiti Edhijitari Zvinoisa Hwaro hweKubudirira

Rwendo rwekugadzira rwakatanga nedanho guru rekugadzira apo Ansix Tech yakashandisa matekinoroji epamusoro ekufananidzira kugadzira mufananidzo wedhijitari wakazara wepani yemafuta. Mainjiniya akashandisa maturusi ekuverenga emazuva ano uye maturusi ekufananidzira kuti vaongorore zvinhu zvakawanda zvekushanda kwechikamu ichi, kusanganisira kusimba kwechimiro mumamiriro akasiyana-siyana ekupisa nekumanikidzwa, kushanda zvakanaka kwekuvhara, uye kuramba kukanganiswa nemarara emugwagwa.

 

Kusimbiswa Kwechokwadi: Kuburikidza nekuongorora kwakadzama kwechinhu chakakwana (FEA), timu yakasimbisa kugona kwepani yemafuta kuchengetedza hunhu hwayo apo boka rese reinjini, kusanganisira transmission, rakabviswa kuti rigadziriswe—mamiriro ezvinhu apo chikamu chinofanira kutsungirira huremu hwematani angangoita 1.6. Kusimbiswa uku kwechokwadi kwakaderedza zvakanyanya kudiwa kwemaprototypes akawanda chaiwo, zvichikurumidzisa nguva yekugadzirwa ukuwo zvichideredza mari.

 

Nzira Yekusarudza Zvinhu: Vachishanda pamwe chete nenyanzvi dzezvinhu, Ansix Tech yakaongorora mapolymer akawanda epamusoro vasati vasarudza 35% girazi fiber-reinforced polyamide compound. Iyi texture chaiyo inopa kuenzana kwakanaka kwesimba, kuramba tembiricha, uye kushanda zvakanaka kwekugadzira, zvichishanda senzira yepamusoro pane zvinhu zvechinyakare zvealuminium, simbi, kana sheet molding compound (SMC). Polyamide yakasarudzwa inoratidza kusvibiswa kushoma kwefiber pamusoro, zvichiita kuti ive nechokwadi chekuti inogona kuvharwa zvakanaka uye iri nyore kubvisa zvinhu panguva yekugadzira.

 

Unyanzvi Hwekugadzira Mould Hwakanyatsogadzirwa Hunogonesa Kubudirira Mukugadzira

Chinonyanya kukosha pakubudirira kweAnsix Tech mukugadzira zvinhu zviri mukugadzirwa kwezvinhu zvemhando yepamusoro zvinoshandura zvinhu zvedhijitari kuita zvinhu zvine hungwaru uye zvinodzokororwa.

 

Kusarudzwa kweSimbi yeMould uye Kuvaka

Ichiziva kuti kugadzirwa kwayo kwakawanda, Ansix Tech yakasarudza simbi yepamusoro-soro yemhando ye "hot-work mold" yakafanana neSwedish standard W302 yezvikamu zve "core mold". Iyi alloy yesimbi yakasarudzika inopa kugadzikana kwakanyanya kwekupisa, kuomarara, uye kuramba kupfeka uye kuneta kwekupisa - zvinhu zvakakosha pakuchengetedza kurongeka kwehukuru hwezvigadzirwa panguva yekugadzirwa kwenguva refu. Kuti ive nechokwadi chekuti kushanda kwayo kwakasimba kwenguva refu, kambani yakaisa nzira yekuderedza kushushikana apo molds dzinopihwa kurapwa kwakasarudzika kwekupisa mushure menguva dze3,000 ne20,000, zvichiwedzera hupenyu hwechishandiso uye kuchengetedza kugadzikana kwechikamu.

 

Kubatanidzwa Kwemasisitimu Epamusoro

Magadzirirwo echigadzirwa ichi anosanganisira masisitimu akawanda akaomarara anoshanda pamwe chete kugadzira zvinhu zvepamusoro-soro:

 

Kugadzirisa Kutonhodza Mugero: Nekushandisa sisitimu yekutonhodza yakagadzirwa nesainzi ine misimboti yekuyerera inotenderera, Ansix Tech yakaderedza nguva yekutenderera ne30% - chinhu chakakosha mukuderedza mari yechikamu chimwe nechimwe. Nekuverenga nekungwarira dhayamita yemugero uye kushandisa mwero wekuyerera kwemvura zvishoma zvichienderana nenhamba dzeReynolds dzinopfuura 4000, timu iyi yakaita kuti pave nekushanda kwakanaka kwekutapurirana kwekupisa mukati megadziriro yekuumba.

 

Kubvisa mhepo inobuda neVacuum: Kuti ibvise maburi anogona kusviba uye ive nechokwadi chekuti zvinhu zvakabatana, chakuvhuvhu chinoshandisa sisitimu yekubvisa mhepo yakasarudzika pamipendero yekuzadza. Chinhu ichi chakakosha chinodzivirira kubatwa kwemhepo panguva yekupinza nekukurumidza, zvichikonzera kuti zvikamu zvive nechimiro chakavandudzwa uye mwero wekurambwa wakaderera.

 

Kuvhara uye Kuburitsa Zvinhu Zvine Hungwaru: Sisitimu yegedhi yakagadzirwa zvine hungwaru kuti ive nechokwadi chekuti mapatani ekuzadza akafanana uku ichideredza marara ezvinhu, nekuongorora kwekuyerera kwezvinhu zvichitungamira kuiswa kwakakodzera uye geometry. Saizvozvowo, sisitimu yekubvisa zvinhu yakagadzirwa kuti ibatsire kubvisa zvikamu zvakanaka pasina kuisa zviratidzo zvekushushikana kana kushanduka, zvichiwedzera kushanda zvakanaka kwekugadzira uye kunaka kwezvikamu.

 

Kugadzirisa Maitiro Ekugadzira Jekiseni Kunofambisa Kushanda Kwemari

Nekupedzwa kwekugadzirwa kweforoma, Ansix Tech yakatarisana nekugadzirisa maparamita ekugadzirisa majekiseni kuti ive nechiyero chakanaka pakati pemhando, kumhanya kwekugadzira, uye mari yekushandisa.

 

Magadzirirwo Emaitiro Ekuita

Kuburikidza nekuyedza nenzira dzakarongwa uye ongororo yedata, timu yeinjiniya yakawana marongero akakosha emaitiro aizopa mhedzisiro yakanaka:

 

Kudzora Kupisa Kwakanyunguduka: Kuchengetedza mapurofayiri ekupisa akanyatsorongeka mukati mezvikamu zvepurasitiki uye jekiseni kuti ive nechokwadi chekuti gomba rakazara harina kuora.

 

Kuderedza Nguva Yekutenderera: Nekuisa pamberi kushanda zvakanaka kwekutonhodza kuburikidza nenzira dzekutonhodza dzinoyerera nekudzika kwemvura uye kushandisa nzira dzesainzi dzekuburitsa mold, Ansix Tech yakawana kudzikiswa kukuru kwenguva yekutenderera, zvichireva zvakananga kuti pave nekubuda kwakawanda kwemagetsi uye kushandiswa kwesimba kwakaderera pachikamu chimwe nechimwe.

 

Kumhanya Kwemajekiseni Ane Hunhu Hwakanaka: Kuenzanisa kumhanya kwemajekiseni kudzivirira kuyerera kwemvura uku uchideredza njodzi yekubatwa nemhepo kana kuparadzwa kwezvinhu.

 

Maitiro Ekuderedza Nguva Yekuzorora

Ichiziva kuti nguva yekusashanda kwemuchina inomiririra mutengo mukuru mukugadzira, Ansix Tech yakaisa matanho akati wandei ekuwedzera kuwanikwa kwezvigadzirwa:

 

Masisitimu Ekuchinja Mould Nekukurumidza: Kuisa mari muhunyanzvi hwepamusoro hwekuchinja mould kuti kuderedze zvakanyanya nguva yekuchinja pakati pekugadzirwa.

 

Maitiro Ekuchenesa Akangwara: Kushandisa mishonga yekuchenesa yakagadzirwa zvinoenderana nezvinodiwa nezvinhu uye tembiricha, zvichideredza zvakanyanya kuchinja kwemavara uye nguva yekushanda kwezvinhu.

 

Kugadzirisa Zvinofanotaurwa: Kushandisa masensa eIoT kutarisa mashandiro emidziyo uye kuona matambudziko angangoitika asati akonzera kukanganiswa kwekugadzirwa kusina kurongwa.

 

Hurongwa Hwakakwana hweKuvimbisa Hunhu

Mukati memaitiro ekugadzira, Ansix Tech inochengetedza hurongwa hwakasimba hwekutarisira mhando hunoita kuti chikamu chega chega chisvike pazvinodiwa neMercedes-Benz.

 

Kutarisa Munguva Yekugadzira: Panguva yekugadzira, mainjiniya vane hunyanzvi vanogara vachitarisa zvinhu zvakakosha zvinosanganisira kuwanda kwezvinhu (zvinochengetwa pa ≥2.65 g/cm³), tembiricha yekunyunguduka (760±20°C), uye nzira dzekubvisa nitrogen (maminetsi 4-6 pa 0.2-0.3 MPa pressure) kuti vave nechokwadi chekuti zvinhu zvinoenderana uye hunhu hwezvinhu.

 

Kusimbiswa Kwemagadziko: Batch yega yega yekugadzira inoongororwa zvizere uchishandisa michina yekuyera magadziko (CMM) kuti ionekwe kuti ma interfaces akakosha, kunyanya nzvimbo dzekuvhara nedzekuisa.

 

Kusimbiswa Kwekushanda: Zvikamu zvakapedzwa zvinoongororwa zvakaoma, kutevedzera mutoro wechimiro, uye kusimbiswa kwezvinhu kuti zvive nechokwadi chekuti zvichashanda zvakanaka muhupenyu hwavo hwese.

 

Kutakura Zvinhu Zvakanaka uye Kuendesa Zvinhu Zvakanaka

Chikamu chekupedzisira cheprojekiti iyi chaisanganisira kugadzira nzira dzekugadzira machira akagadzirirwa kuchengetedza mapani emafuta akagadzirwa nemazvo panguva yekutakura nekuchengetera. Chikamu chimwe nechimwe chinoputirwa chimwe nechimwe chichishandisa mafoam molds akagadzirirwa kudzivirira kukanganiswa kana kukuvara kunzvimbo dzakakosha, kunyanya sealing flange. Sisitimu yekuputira inosanganisirawo nzira yekutevera mabarcode iyo inochengetedza kuteverwa kwakazara kubva pakugadzirwa kusvika pakutumira, ichiva nechokwadi chekuti Mercedes-Benz inogamuchira zvikamu zvine magwaro akazara uye chitupa chemhando.

 

Mhedzisiro yeIndasitiri uye Maonero Eramangwana

Kubudirira kweAnsix Tech mukuita chirongwa cheMercedes-Benz engine oil pan kunoratidza kuti mainjiniya ekugadzira zvinhu zvine chekuita nehunyanzvi anogona sei kupa kukosha kukuru muchikamu chezvikamu zvemotokari zvine makwikwi. Nekushandisa digital prototyping, hunyanzvi hwezvinhu zvitsva, uye kugadzirisa maitiro, kambani iyi yakagadzira hurongwa hwakanaka hwekuderedza mitengo pasina kukanganisa mhando.

 

Chirongwa ichi chinoratidza maitiro akakosha eindasitiri:

 

Kuchinja Kwesimbi Kuchinjwa Kuva Plastic: Kubudirira kwekushandiswa kwezvikamu zvikuru zvechivako mu thermoplastics yakasimbiswa kunoratidza kuchinja kuri kuramba kuchiitwa kubva kusimbi dzechinyakare mukushandiswa kwemotokari.

 

Kuchinja kweDigital: Kushandiswa kwakazara kwesimulation nedata analysis mukati memaitiro ekugadzira kunoratidza kukosha kuri kukura kwekushandiswa kwedhijitari thread mukugadzirwa kwemazuva ano.

 

Kugadzirisa Mutengo Wakazara: Kupfuura kuderedza mari yekushandisa kana yevashandi, Ansix Tech inoratidza simba rekugadzirisa zvinhu zvinodhura muhupenyu hwese hwechigadzirwa—kubva pakugadzira kusvika pakugadzira kusvika pakutakura zvinhu.

 

Sezvo vagadziri vemotokari vachiramba vachitarisana nekumanikidzwa kuderedza huremu hwemotokari, kuderedza mitengo, uye kuvandudza kugara kwenguva refu, nzira dzakatangwa neAnsix Tech muchirongwa ichi dzinopa gwara rinogutsa remangwana reindasitiri. Kambani iyi yatotanga kugadzirisa nzira idzi dzinobudirira kune dzimwe zvikamu zvemotokari, zvichiwedzera simba radzo pakugadzirwa kwemotokari uye mashandiro adzo.

 

Kuburikidza nechirongwa ichi cheMercedes-Benz oil pan, Ansix Tech haina kungopa mhinduro itsva yekugadzira chete asi yakazviratidzawo semubatsiri ane hungwaru anokwanisa kugadzirisa matambudziko akaomarara mukugadzira zvikamu zvemotokari—zvichiratidza kuti kuburikidza neinjiniya yehungwaru, kuderedza mitengo uye kuvandudzwa kwemhando kunogona kuwanikwa panguva imwe chete.

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neMercedes-Benz engine oil pan mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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