Isikhunta sepani likawoyela wenjini yeMercedes-Benz

Isikhunta sepani likawoyela wenjini yeMercedes-Benz

I-Ansix Ubuchwepheshe Bushintsha Ukukhiqiza Izimoto Ngephrojekthi Yepheni Lamafutha Enjini YeMercedes-Benz Engabizi Kakhulu

Okusha Umklamo Wesikhunta kanye Nokuthuthukiswa Kwezinqubo Kusethwe Izindinganiso Ezintsha Ekukhiqizweni Kwezingxenye Zezimoto

 

Empumelelweni ebalulekile kwezobuchwepheshe, i-Ansix Tech ithuthukise futhi yaletha ngempumelelo ikhambi lokukhiqiza eliyinkimbinkimbi lamapani kawoyela enjini ye-Mercedes-Benz, yafinyelela ukwehla okukhulu kwezindleko ngokukhetha izinto ezintsha, ukwenza ngcono izinqubo, kanye nokuthuthukiswa kokusebenza kahle. Lo msebenzi usungula amazinga amasha ekukhiqizweni kwezingxenye zezimoto, okubonisa ukuthi ubunjiniyela bamasu kanye nokuhlanganiswa kwedijithali kunganciphisa kanjani izindleko kakhulu ngenkathi kugcinwa amazinga ekhwalithi avelele.

 

Isingeniso: Ukubuka konke kwentuthuko entsha yokukhiqiza ye-Ansix Tech yeMercedes-Benz.

 

Isigaba sokuklama: Imininingwane mayelana nokudweba kwedijithali kanye nokukhethwa kwezinto zepani likawoyela.

 

Ubunjiniyela besikhunta: Imininingwane yomklamo wesikhunta kanye nokukhethwa kwensimbi.

 

Ukubumba ngomjovo: Amasu okuthuthukisa inqubo ukuze kusebenze kahle futhi kuncishiswe izindleko.

 

Ukuqinisekiswa kwekhwalithi: Izinqubo zokulondoloza amazinga ekhwalithi aqinile.

 

Umthelela wemboni: Imiphumela ebanzi ekukhiqizweni kwezimoto kanye nokusimama kwazo.

 

Ukuklama Amasu kanye Nokwenza Izibonelo Zedijithali Kubeka Isisekelo Sempumelelo

Uhambo lokuthuthukisa luqale ngesigaba sokuklama esijulile lapho i-Ansix Tech isebenzisa ubuchwepheshe obuthuthukisiwe bokulingisa ukudala uhlobo oluphelele lwedijithali lwepani likawoyela. Onjiniyela basebenzise amathuluzi okubala kanye nokulingisa asezingeni eliphezulu ukuhlaziya izici eziningi zokusebenza kwengxenye, okuhlanganisa ubuqotho besakhiwo ngaphansi kwezimo ezahlukene zokushisa kanye nengcindezi, ukusebenza kahle kokuvala, kanye nokumelana nokushaywa yimfucumfucu yomgwaqo.

 

Ukuqinisekiswa Okubonakalayo: Ngokusebenzisa ukuhlaziywa kwe-finite element okuningiliziwe (i-FEA), ithimba liqinisekisile ikhono lepani likawoyela lokugcina ubuqotho besakhiwo lapho lonke iqembu lenjini, kufaka phakathi i-transmission, lisuswa ukuze lilungiswe—isimo lapho ingxenye kufanele imelane nesisindo esingaba ngamathani ayi-1.6 okwesikhashana. Lokhu kuqinisekiswa okubonakalayo kunciphisa kakhulu isidingo sama-prototype amaningi angokoqobo, kwasheshisa isikhathi sokuthuthukiswa ngenkathi kunciphisa izindleko.

 

Isu Lokukhetha Izinto: Ngokubambisana nochwepheshe bezinto ezibonakalayo, i-Ansix Tech ihlole ama-polymer amaningi athuthukile ngaphambi kokukhetha i-polyamide compound eqiniswe nge-fiber engu-35%. Lokhu kuhlanganiswa kwezinto ezithile kunikeza ibhalansi yamandla eyingqayizivele, ukumelana nokushisa, kanye nokusebenza kahle kokukhiqiza, okusebenza njengendlela engcono kakhulu kunezinto zendabuko ze-aluminium, insimbi, noma i-sheet molding compound (SMC). Ukwakheka kwe-polyamide ekhethiwe kubonisa ukuvezwa okuncane kwe-fiber ezindaweni, okuqinisekisa ikhono elihle kakhulu lokuvala kanye nokususwa kalula ngesikhathi sokukhiqiza.

 

Ubunjiniyela Bokubumba Obunembile Buvumela Ukukhiqiza Okuhle Kakhulu

Inhliziyo yentuthuko yokukhiqiza ye-Ansix Tech ilele ekwakhiweni kwesikhunta okuyinkimbinkimbi okuguqula imininingwane yedijithali ibe yizingxenye ezibonakalayo ngokunemba okumangalisayo nokuphindaphindeka.

 

Ukukhethwa Nokwakhiwa Kwensimbi Yesikhunta

Iqaphela uhlobo oludingayo lokukhiqizwa komthamo omkhulu, i-Ansix Tech ikhethe insimbi yesikhunta esebenza ngokushisa ephezulu efana ne-W302 ejwayelekile yaseSweden yezingxenye zesikhunta eziyinhloko. Le ngxubevange yensimbi ekhethekile inikeza ukuzinza kokushisa okumangalisayo, ubulukhuni, kanye nokumelana nokuguguleka kanye nokukhathala kokushisa—izakhiwo ezibalulekile zokugcina ukunemba kobukhulu phakathi nokukhiqiza okude. Ukuqinisekisa ukuzinza kokusebenza kwesikhathi eside, inkampani iqalise inqubo yokunciphisa ukucindezeleka lapho isikhunta siphathwa khona ngokushisa okukhethekile ngemva kwemijikelezo engu-3,000 kanye nengu-20,000, okwandisa kakhulu impilo yamathuluzi nokugcina ukuhambisana kwengxenye.

 

Ukuhlanganiswa Kwezinhlelo Ezithuthukisiwe

Ukwakhiwa kwesikhunta kufaka izinhlelo eziningi eziyinkimbinkimbi ezisebenza ngokubambisana ukukhiqiza izingxenye ezisezingeni eliphezulu:

 

Ukuthuthukisa Iziteshi Zokupholisa: Ngokusebenzisa uhlelo lokupholisa oluklanywe ngokwesayensi olunezimiso zokugeleza eziguquguqukayo, i-Ansix Tech ithole ukwehla okungu-30% esikhathini somjikelezo—isici esibalulekile ekwehliseni izindleko ngengxenye ngayinye. Ngokubala ngokucophelela ububanzi beziteshi nokusebenzisa amazinga okugeleza aphansi ngokusekelwe ezinombolweni zikaReynolds ezidlula u-4000, ithimba liqinisekise ukusebenza kahle kokudlulisa ukushisa kuyo yonke inqubo yokubumba.

 

Umoya Osizwa Yi-Vacuum: Ukuze kususwe izikhala ezingaba khona futhi kuqinisekiswe ukwakheka kwezinto ezixineneyo, isikhunta sifaka uhlelo olukhethekile lwe-vacuum emikhawulweni yokugcwalisa. Lesi sici esibalulekile sivimbela ukubhajwa komoya ngesikhathi sesigaba sokujova ngesivinini esikhulu, okuholela ezingxenyeni ezinokuqina kwesakhiwo okuthuthukisiwe kanye namazinga okwenqatshwa ancishisiwe.

 

Ukufakwa Nokukhucululwa Okuhlakaniphile: Uhlelo lwesango lwaklanywa ngendlela ehlelekile ukuqinisekisa amaphethini okugcwalisa afanayo ngenkathi kunciphisa imfucuza yezinto ezibonakalayo, ngokuhlaziywa kokugeleza kokubala okuqondisa indawo efanele kanye ne-geometry. Ngokufanayo, uhlelo lokukhipha lwaklanywa ukuze kube lula ukususwa kwezingxenye okubushelelezi ngaphandle kokufaka izimpawu zokucindezeleka noma ukuguqulwa, okuthuthukisa ukusebenza kahle kokukhiqiza kanye nekhwalithi yezingxenye.

 

Ukuthuthukiswa Kwenqubo Yokubumba Umjovo Kuqhuba Ukusebenza Kahle Kwezindleko

Njengoba umklamo wesikhunta usuqediwe, i-Ansix Tech igxile ekucwengisiseni amapharamitha enqubo yokubumba ngomjovo ukuze kutholakale ibhalansi efanele phakathi kwekhwalithi, isivinini sokukhiqiza, kanye nezindleko zokusebenza.

 

Amapharamitha Enqubo Yamasu

Ngokusebenzisa ukuhlola okuhlelekile kanye nokuhlaziywa kwedatha, ithimba lobunjiniyela lithole izilungiselelo ezibalulekile zenqubo ezizoletha imiphumela emihle kakhulu:

 

Ukulawula Ukushisa Okuncibilikayo: Ukugcina amaphrofayili okushisa anembile kuzo zonke izigaba zokwenziwa kwepulasitiki kanye nokufakwa komjovo ukuqinisekisa ukugcwaliswa okuphelele kwesikhala ngaphandle kokuwohloka kwezinto.

 

Ukunciphisa Isikhathi Somjikelezo: Ngokubeka phambili ukusebenza kahle kokupholisa ngokusebenzisa iziteshi zokupholisa ukugeleza okuguquguqukayo nokusebenzisa izinqubo zesayensi zokukhulula isikhunta, i-Ansix Tech ifinyelele ukwehla okukhulu ezikhathini zomjikelezo, okuhunyushwa ngokuqondile ekukhiqizweni okuphezulu kanye nokusetshenziswa kwamandla okuphansi ngengxenye ngayinye.

 

Isivinini Sokujova Esiqhutshwa Yikhwalithi: Ukulinganisela ijubane lokujova ukuze kuvinjelwe imigqa yokugeleza ngenkathi kunciphisa ingozi yokubanjwa komoya noma ukuwohloka kokucheba kwezinto.

 

Amasu Okunciphisa Isikhathi Sokuphumula

Iqaphela ukuthi isikhathi sokungasebenzi komshini simelela izindleko ezinkulu ekukhiqizeni, i-Ansix Tech isebenzise izinyathelo eziningana zamasu ukuze kwandiswe ukutholakala komkhiqizo:

 

Izinhlelo Zokushintsha Isikhunta Esisheshayo: Ukutshala imali kubuchwepheshe obuthuthukisiwe bokushintsha isikhunta ukuze kuncishiswe kakhulu izikhathi zokushintsha phakathi kokukhiqiza.

 

Izinqubo Zokuhlanza Ezihlakaniphile: Ukusebenzisa amakhemikhali okuhlanza akhethekile aklanyelwe izidingo ezithile zezinto zokwakha kanye nokushisa, okunciphisa kakhulu ukushintsha kombala kanye nesikhathi sokungasebenzi kwezinto zokwakha.

 

Ukulungiswa Okubikezelayo: Ukusebenzisa izinzwa ze-IoT ukuqapha ukusebenza kwemishini nokuhlonza izinkinga ezingaba khona ngaphambi kokuba ziholele ekuphazamisekeni kokukhiqiza okungahleliwe.

 

Uhlaka Oluphelele Lokuqinisekisa Ikhwalithi

Kuyo yonke inqubo yokukhiqiza, i-Ansix Tech igcina uhlelo lokuphatha ikhwalithi oluqinile oluqinisekisa ukuthi yonke ingxenye ihlangabezana nezindinganiso zeMercedes-Benz eziqinile.

 

Ukuqapha Okuqhubekayo: Ngesikhathi sokukhiqiza, ochwepheshe abakhethekile baqhubeka nokuqapha amapharamitha abalulekile kufaka phakathi amanani obuningi bezinto (agcinwe ku-≥2.65 g/cm³), amazinga okushisa okuncibilika (760±20°C), kanye nezinqubo zokususa igesi nge-nitrogen (imizuzu engu-4-6 kungcindezi engu-0.2-0.3 MPa) ukuqinisekisa izakhiwo zezinto ezihambisanayo kanye nekhwalithi yezingxenye.

 

Ukuqinisekiswa Kobukhulu: Iqembu ngalinye lokukhiqiza lihlolwa ngokuphelele ngobukhulu kusetshenziswa imishini yokulinganisa ehlanganisiwe (i-CMM) ukuqinisekisa izindawo ezibalulekile, ikakhulukazi izindawo zokuvala kanye nezindawo zokufaka.

 

Ukuqinisekiswa Kokusebenza: Izingxenye eziqediwe zihlolwa ngokuvuza okuqinile, ukulingiswa komthwalo wesakhiwo, kanye nokuqinisekiswa kwezinto ezibonakalayo ukuqinisekisa ukuthi zizosebenza ngokwethembeka kuyo yonke impilo yazo yokusebenza.

 

Ubuchwepheshe Bokuthutha Nokulethwa Okuhle

Isigaba sokugcina salo msebenzi sasihilela ukuthuthukisa izixazululo ezikhethekile zokupakisha ezivikela amapani kawoyela aklanywe ngokunemba ngesikhathi sokuthutha nokugcina. Ingxenye ngayinye ipakishwa ngayinye kusetshenziswa isikhunta se-foam esenziwe ngokwezifiso esivimbela ukuphambuka noma ukulimala ezindaweni ezibalulekile, ikakhulukazi i-flange yokuvala. Uhlelo lokupakisha luphinde lufake ukulandelela amabhakhodi okugcina ukulandeleka okugcwele kusukela ekukhiqizweni kuya ekulethweni, okuqinisekisa ukuthi iMercedes-Benz ithola izingxenye ezinemibhalo ephelele kanye nesitifiketi sekhwalithi.

 

Umthelela Wemboni kanye Nombono Wesikhathi Esizayo

Ukuphumelela kwe-Ansix Tech ekuqaliseni iphrojekthi ye-Mercedes-Benz oil pan kubonisa indlela ubunjiniyela bokukhiqiza obungaletha ngayo inani elikhulu emkhakheni wezingxenye zezimoto ezincintisanayo. Ngokusebenzisa i-digital prototyping, isayensi yezinto ezintsha, kanye nokwenza ngcono izinqubo, inkampani isungule uhlelo olunamandla lokunciphisa izindleko ngaphandle kokubeka engcupheni ikhwalithi.

 

Le phrojekthi iqokomisa izitayela eziningana ezibalulekile embonini:

 

Ukuguqulwa Okusheshayo Kwensimbi Kube Yipulasitiki: Ukuqaliswa ngempumelelo kwezingxenye ezinkulu zesakhiwo kuma-thermoplastic aqinisiwe kubonisa ukugudluka okuqhubekayo kusuka ezinsimbini zendabuko ekusetshenzisweni kwezimoto.

 

Ukuguqulwa Kwedijithali: Ukusetshenziswa okuphelele kokulingisa kanye nokuhlaziywa kwedatha kuyo yonke inqubo yokukhiqiza kugcizelela ukubaluleka okukhulayo kokusetshenziswa kwentambo yedijithali ekukhiqizeni kwesimanje.

 

Ukuthuthukiswa Kwezindleko Okuphelele: Ngaphandle kokunciphisa izindleko zezinto ezibonakalayo noma zabasebenzi, i-Ansix Tech ikhombisa amandla okubhekana nezici zezindleko kulo lonke umjikelezo wokuphila komkhiqizo—kusukela ekwakhiweni kuya ekukhiqizweni kuya ekuthuthweni kwempahla.

 

Njengoba abakhiqizi bezimoto beqhubeka nokubhekana nengcindezi yokunciphisa isisindo sezimoto, ukwehlisa izindleko, nokuthuthukisa ukusimama, izindlela eziqanjwe yi-Ansix Tech kulo msebenzi zinikeza umhlahlandlela othakazelisayo wekusasa lomkhakha. Le nkampani isiqalile kakade ukuzivumelanisa nalawa maqhinga aphumelelayo nezinye izingxenye zezimoto, yandisa umthelela wawo ekukhiqizweni nasekusebenzeni kwezimoto.

 

Ngale phrojekthi ye-Mercedes-Benz oil pan, i-Ansix Tech ayigcinanga nje ngokuletha ikhambi lokukhiqiza elisha kodwa futhi izibeke njengomlingani oqavile okwazi ukubhekana nezinselele eziyinkimbinkimbi kakhulu ekukhiqizeni izingxenye zezimoto—okufakazela ukuthi ngobunjiniyela obuhlakaniphile, ukunciphisa izindleko kanye nokuthuthukiswa kwekhwalithi kungafinyelelwa ngasikhathi sinye.

I-Ansix Tech Co Ltd

Uma unezinhlelo ezihlobene ne-Mercedes-Benz injini kawoyela wepani, ungaxhumana nathi nganoma yisiphi isikhathi. Sizoguqula imibono yakho ibe ngokoqobo, sikuvumele ufeze amaphupho akho, futhi sithole ama-oda amakhulu emakethe. Ulwazi lwethu lokuxhumana luthi info@ansixtech.com. Noma xhumana ne-CTO yethu, nge-imeyili: stephen@ansixtech.com

 

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